A common mode choke coil is described that is capable of providing improved characteristics at high frequencies. A bobbin having a toroidal core is mounted on a base. One coil is wound around one half of the bobbin and another coil is wound around the other half thereof. Both ends of each of the coils are connected to corresponding terminals provided on the base. The one coil has its one end connected to one of the terminals, is wound around one half of the bobbin from one side of the bobbin, finishes above the bobbin, that is, at the inner circumference of a core, leads out toward the other terminal provided on the base travelling along the outer face of a plate vertically mounted on the other side of the bobbin, and is connected to the terminal. The same applies to the other coil.
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1. A common mode choke coil, in which one coil is wound around one half of a toroidal core housed in a bobbin mounted on a base and another coil is wound around the other half thereof such that the both coils are wound equally so that respective magnetic fluxes cancel out each other relative to a normal mode current, and in which
one end part of each of the coils is wound around respective halves of the core leading out toward a portion of the bobbin where the other end part thereof is wound, the base including a plurality of terminals, a plate formed of an insulating material being vertically integrated with the base between the bobbin and the terminals, each coil starting from an outer face of the bobbin, being wound around one half of the bobbin, finishing at an outer face of the bobbin and connecting to one of the terminals through an outer face of the plate, and the one end part being disposed so as to not stay close to the portion of the bobbin where the other end part is wound.
2. A common mode choke coil according to
3. A common mode choke coil according to
4. A common mode choke coil according to
5. A common mode choke coil according to
6. A common mode choke coil according to
7. A common mode choke coil according to
8. A common mode choke coil according to
9. A common mode choke coil according to
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1. Field of the Invention
The present invention relates to a common mode choke coil. More specifically, the present invention relates to a structure of a common mode choke coil capable of providing improved characteristics at high frequencies.
2. Description of the Related Art
An alternating current (AC) power supply line constitutes a route through which external noises flow into an electronic apparatus or noises generated inside an electronic apparatus flow out. A choke coil is therefore inserted in series with the AC power supply line for cutting off the noises. There are two types of noises; a normal mode noise generated between lines and a common mode noise generated in both lines relating to the ground, and in general the common mode noise causes problems. It is required that a common mode choke coil for removing the common mode noise have a large inductance for the common mode noise and that magnetic fluxes cancel out each other for the AC voltage of a commercial power supply.
When a toroidal core is used as a magnetic core of the common mode choke coil, bifilar winding in which two wires are wound together generates little leakage flux. However, since insulation between the wires must be considered when a high voltage is applied therebetween and since also line capacitance between the wires must be considered in order to obtain preferable characteristics at high frequencies, the two wires must be wound apart from each other prohibiting the use of the bifilar winding. Accordingly, in general, one wire is wound around one half of the toroidal core, and another wire is wound around the other half thereof such that the both wires are wound equally so that respective magnetic fluxes cancel out each other relative to a normal mode current.
The coils are wound around the bobbin 95 which is shown in an exploded view in FIG. 11. More specifically, the bobbin 95 is configured in such a manner that a toroidal core 113 is housed in a cylinder 114 composed of an insulating material and having an opening 112 at the center thereof and a cover 110 is fitted thereto. One of the two coils is wound around one half of the bobbin 95 having a configuration described above and the other coil is wound around the other half thereof such that the both coils are wound equally so that respective magnetic fluxes cancel out each other relative to a normal mode current.
Typically, in the bobbin 95, a partition 90 is inserted separating the both coils in order to improve the withstand voltage therebetween. The cylinder 114 and the cover 110 have respective fitting mechanisms 115, and 115' and 115" for fitting the partition 90 thereto.
The vertical type toroidal common mode choke coil shown in
In such a configuration, the coil 93 starting from the terminal 92b provided on the base 91 located under the bobbin 95, that is, toward the part 12B of the core 12, is wound all the way around the half of the bobbin 95. The coil 93 then passes diagonally through the center opening of the bobbin 95 from upper part of the bobbin 95, that is, the part 12A, toward the terminal 92a provided on the base 91, when travelling from one end face of the bobbin 95 to the other end face thereof, and terminates there to be connected to the terminal 92a.
In the aforesaid case, a starting end part A of the coil 93 is disposed in contact with or close to the bobbin 95, and a finishing end part C is disposed in contact with or close to a portion of the bobbin 95 where the coil 93 starts (hereinafter, referred to as beginning of the coil) in order to prevent both starting and finishing end parts of the coil 93 from getting damaged by a vibration or contact. However, in such an arrangement, the following problems arise. Referring to
Reference symbol CL1 denotes a capacitance between the inputs of the coils 93 and 94. Reference symbol CL2 denotes a capacitance between the outputs of the coils 93 and 94. Reference symbols C1X and C2X denote capacitances generated due to the finishing end part C of the coil 93 disposed close to or in contact with a beginning of the coil 93, as shown in FIG. 12. Similarly, reference symbols C1Y and C2Y denote capacitances generated due to the finishing end part C of the coil 94 disposed close to or in contact with a beginning of the coil 94.
Other symbols CS1, CS2, CS3, CS4, CS5, CS6 and CS7 denote line capacitances between the coils.
The common mode choke coil is inserted in series with an AC power supply line in order to cut off a noise. More specifically, the terminals XA and YA are used as input terminals and the terminals XB and YB are used as output terminals. When the terminals XA and YA are connected to each other to form a terminal XYA and the terminals XB and YB are connected to each other to form a terminal XYB, it is preferred that an impedance ZAB between the both connection terminals be large with respect to the common mode noise.
As is evident from
In other words, the impedance ZAB between the both connection terminals is decreased by the capacitances C1X, C2X, C1Y and C2Y at high frequencies, so that the performance of the common mode coke coil with respect to a high-frequency noise is lowered. Accordingly, it is desirable to decrease the capacitances C1X, C2X, C1Y and C2Y in order to improve the performance with respect to a high-frequency noise.
The capacitances C1X, C2X, C1Y and C2Y are generated because the finishing end part C of the coil 93 is disposed in contact with or close to the beginning of the coil 93, as shown in FIG. 12. It is found that the existence of such capacitances lowers the performance of the toroidal common mode choke coil of vertical type at high frequencies. Such a problem that the performance at high frequencies is lowered due to the capacitances generated because of the finishing end part C of the coil 93 staying in contact with or close to the beginning of the coil 93 can be easily avoided in the toroidal common mode choke coil of horizontal type. This is because the input coil and the output coil can be positioned so as to oppose each other as shown in FIG. 10. However, since the choke coil of the horizontal type occupies a substantial area of the circuit board, the parts installation density is decreased, thereby hindering the downsizing of the apparatus.
Accordingly, it is an object of the present invention to provide a common mode choke coil which solves the above problems and improves characteristics at high frequencies.
In order to achieve the above objects, according to the present invention, in a common mode choke coil, in which one coil is wound around one half of a toroidal core housed in a bobbin and another coil is wound around the other half thereof such that the both coils are wound equally so that respective magnetic fluxes cancel out each other relative to a normal mode current, and in which one end part of each of the coils wound around respective halves of the core leads out toward a portion of the bobbin where the other end part thereof is wound, the one end part is disposed so as not to stay close to the portion of the bobbin where the other end part is wound, thereby reducing capacitances C1X, C2X, C1Y and C2Y.
In the common mode choke coil, the one end part of the coil may pass through a center opening of the core in a non-diagonal manner when travelling from one end face of the bobbin to the other end face thereof.
In the common mode choke coil, a plate composed of an insulating material may be provided between the one end parts and the coils including the other end parts.
In the common mode choke coil, the plate may be provided with a plurality of notches each for fixedly holding the one end part of each of the coils.
In the common mode choke coil, the plate may be formed of a same insulating material as that of a base on which the common mode choke coil is mounted, and integrated with the base.
In the common mode choke coil, the plate and the base, which are integrated with each other, may be each provided with a plurality of notches each for fixedly holding the one end part of each of the coils.
In the common mode choke coil, the plate may be provided with a plurality of notches each for fixedly holding the one end part of each of the coils, and the base may be provided with a plurality of terminals.
Embodiments of the present invention will be described hereinbelow with reference to the drawings.
A plate 2 formed of a low-dielectric insulating material is disposed in parallel with the bobbin 95 and perpendicular to the base 91. The plate 2 and the base 91 may be integrally formed using a same insulating material or alternatively, may be separately formed and then put together. The plate 2 includes notches 11a and 11b for fixedly holding end parts of the coils. The base 91 includes the terminals 92a, 92c, 92d and 92b.
The notches 11a and 11b hold fixedly the one end parts of the coils wound around one half and the other half of the bobbin 95, respectively, using a method such as an adhesive agent. The coils lead out along an outer face of the plate 2, that is a face not facing the bobbin 95, go through the through-holes (not shown) and are connected to the terminals 92a and 92d.
In such an arrangement, the one end of the coil 93 is connected to the terminal 92b provided on the base 91 located under the bobbin 95, that is, toward the part 12B, and the coil 93 starts at a part A of the bobbin 95 and is wound around the one half of the bobbin 95. The coil 93 finishes at an upper portion of the bobbin 95, specifically one end of the inner circumference at the part 12A, leads out toward the terminal 92a provided on the base 91 travelling along the outer face of the plate 2 which is vertically mounted near a part B of the bobbin 95, and is connected to the terminal 92a.
In the common mode choke coil with the configuration shown in
Such a circuit has high-frequency characteristics different from those shown in FIG. 12. Specifically, the distance between the plate 2 and the beginning of the coil 93 facing the plate 2 can be arbitrarily set, and the distance between the finishing end part C of the coil 93 and the plate 2 can also be arbitrarily set. Accordingly, the distance between the beginning of the coil 93 and the finishing end part thereof can be sufficiently larger compared with when the finishing end part C of the coil 93 is disposed close to or in contact with the beginning of the coil 93 without the plate 2. For example, when it is assumed that the plate 2 is not provided and the distance between the beginning of the coil 93 and the finishing end part C of the coil 93 is 0.1 mm while the plate 2 with a thickness of 2 mm is provided, the distance between the plate 2 and the finishing end part C of the coil 93 is 1 mm, and the distance between the plate 2 and the beginning of the coil 93 positioned on the inside thereof is 1 mm, then the whole distance between the beginning of the coil 93 and the finishing end thereof can be 40 times as large as the distance therebetween defined without providing the plate 2. The plate 2 is formed of an insulating material having a lower dielectric constant than that of the bobbin 95, such as polyethylene telephthalate, and either the thickness thereof or the distances between the plate 2 and respective coil portions is increased so as to decrease the capacitances C1X1 and C2X1, thereby increasing capacitive impedances.
The one end of the coil 93 wound around the one half of the bobbin 95 leads out from a part E toward the part B without passing through the center opening of the bobbin 95. Accordingly, even in a common mode choke coil with a small number of turns, an accurate inductive capacity can be obtained and the noise generated from the coil can be decreased because there is no coil passing through the center opening of the bobbin 95.
Needless to say, the shape of the plate 2 may be different from that described in the above embodiments as long as the notches 11a and 11b for fixedly holding the end parts of the coils are provided. For example, it is possible that the plate 2 is divided in two, one having the notch 11a and the other having the notch 11b, alternatively, the plate 2 may be replaced with a prop or the like having notches.
Since the toroidal common mode choke coil of horizontal type can be arranged as shown in
The plate 2 integrally formed has the notches 11a and 11b and the base 91 has notches 6a and 6b for fixedly holding the end parts of the coils.
In such an arrangement similar to the case shown in
As described above, the finishing end of the coil 94 leads out toward the terminal 92a provided on the base 91 keeping a predetermined distance apart from the part B of the bobbin 95, thus a problem that the performance lowers at high frequencies can be resolved.
An example of the configuration shown in
According to the present invention, in a common mode choke coil in which one coil is wound around one half of a toroidal core housed in a bobbin and another coil is wound around the other half thereof such that the both coils are wound equally so that respective magnetic fluxes cancel out each other relative to a normal mode current, and in which one end part of each of the coils wound around respective halves of the core leads out toward a portion of the bobbin where the other end part thereof is wound, the one end part may be disposed so as not to stay close to the portion of the bobbin where the other end part is wound, thereby improving the characteristics at high frequencies.
In the common mode choke coil, the one end part of the coil may pass through a center opening of the core in a non-diagonal manner when travelling from one end face of the bobbin to the other end face thereof. Accordingly, an accurate inductive capacity can be obtained even in a common mode choke coil having a small number of turns, and at the same time the noise generated from the coil can be decreased.
In the common mode choke coil, a plate composed of an insulating material may be provided between the one end parts and the coils including the other end parts. Consequently, the withstand voltage between the input terminal and the output terminal can be increased and the characteristics at high frequencies can also be improved.
In the common mode choke coil, the plate may be provided with a plurality of notches each for fixedly holding the one end part of each of the coils. Consequently, even a flexible wire can be fixedly arranged, causing no change in capacitance, thereby improving the characteristics at high frequencies.
In the common mode choke coil, the plate may be formed of a same insulating material as that of a base on which the common mode choke coil is mounted, and integrated with the base. Thus, manufacturing can be simplified, and at the same time the withstand voltage can be improved and the characteristics at high frequencies can be improved with a simple configuration.
In the common mode choke coil, the plate and the base, which are integrated with each other, may be each provided with a plurality of notches for fixedly holding the terminal ends of the coils. Accordingly, manufacturing can be simplified, the withstand voltage can be increased, and even a flexible wire can be fixedly arranged, causing no change in capacitance, thereby improving the characteristics at high frequencies.
In the common mode choke coil, the plate may be provided with a plurality of notches each for fixedly holding the one end part of each of the coils and the base may be provided with a plurality of terminals. Consequently, it can be easily mounted on a printed circuit board or the like.
Suzuki, Yukio, Kobayashi, Osamu, Ito, Kiyoshi
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