A scraper device includes a scraper fixture which is adapted to be placed in a working position adjacent to a surface to be scraped. At least one flex arm is connected at its proximal end to the scraper fixture and includes a distal end extending from the fixture toward the surface to be scraped when the scraper fixture is in the working position. A scraper plate is located at the distal end of the flex arm and extends at an acute scraping angle with respect to the surface to be scraped when the fixture is in the working position. In this position, a scraping edge of the scraper plate makes contact with the surface to be scraped to provide a scraping action as the scraper device is driven over the surface to be scraped.
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8. A scraper device for scraping surfaces of a foodstuff heating or cooling vessel, the scraper device including:
(a) a first scraping edge; (b) a second scraping edge, the first scraping edge and second scraping edge defining a scraper plane and comprising opposite edges of a common plate of material; and (c) a substantially concave central relief surface between the first scraping edge and second scraping edge.
1. A scraper device for scraping surfaces of a foodstuff heating or cooling vessel, the scraper device including:
(a) a scraper fixture having first upper and lower clamping surfaces and second upper and lower clamping surfaces; (b) a first flex arm having a proximal end clamped between the first upper and lower clamping surfaces; (c) a first scraper plate located at a distal end of the first flex arm; (d) a second flex arm having a proximal end clamped between the second upper and lower clamping surfaces; and (e) a second scraper plate located at a distal end of the second flex arm.
21. A scraper system for scraping a vessel surface, the scraper system including:
(a) a support structure mounted within a vessel and adapted to be driven about a drive axis parallel to a longitudinal axis of the vessel surface; (b) a scraper fixture mounted on the support structure and adapted to be moved on the support structure through an arc adjacent to the vessel surface in a scraping direction of rotation about the drive axis; (c) a flex arm having a proximal end connected to the scraper fixture and a distal end extending outwardly from the drive axis and in the scraping direction; and (d) a scraper plate connected to the distal end of the flex arm, the scraper plate extending in a scraping plane lying at an acute scraping angle to a tangent line intersecting a point at which a scraping edge of the scraper plate meets the vessel surface.
13. A scraper device including:
(a) a fixture adapted to be connected to a support structure and to be positioned with the support structure in a working position with respect to a surface to be scraped; (b) a first flex arm having a proximal end supported by the fixture and having a distal end extending from the fixture toward the surface to be scraped when the fixture is in the working position; (c) a first scraper plate connected to the distal end of the first flex arm and having a scraping edge extending transverse to a drive axis of the scraper device, the first scraper plate extending at an acute first scraping angle with respect to the surface to be scraped when the fixture is in the working position; (d) a second flex arm having a proximal end supported by the fixture and having a distal end extending from the fixture toward the surface to be scraped in a direction opposite to the first flex arm along the drive axis of the scraper device; and (e) a second scraper plate connected to the distal end of the second flex arm and having a scraping edge extending transverse to the drive axis of the scraper device, the first scraper plate extending at an acute second scraping angle with respect to the surface to be scraped when the fixture is in the working position.
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23. The scraper system of
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26. The scraper system of
(a) an additional flex arm having a proximal end connected to the scraper fixture and a distal end extending outwardly from the drive axis and in a direction opposite to the scraping direction; and an additional scraper plate connected to the distal end of the additional flex arm, the additional scraper plate extending in an additional scraping plane lying at an additional acute scraping angle to a tangent line intersecting a point at which a scraping edge of the additional scraper plate meets the vessel surface.
27. The scraper system of
28. The scraper system of
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This invention relates to scraper devices for scraping the surface of a vessel. The scraper device and system according to the invention are particularly adapted for scraping the surfaces of a vessel in which a foodstuff is cooked or cooled.
Foodstuff cooking operations commonly apply cooking heat to a foodstuff through the surfaces of a vessel in which the foodstuff is contained. Because the vessels may be large in commercial cooking operations and because the heat is applied only through the vessel walls, commercial cooking devices commonly include a mixing or agitating structure that continuously agitates the material in the vessel during the course of cooking. These agitating arrangements are necessary to produce even cooking throughout the material in the vessel and speed up the cooking process.
However, mixers or agitators in the cooking vessel are sometimes insufficient to prevent foodstuff from cooking or burning onto the vessel walls through which heat is applied. Where the foodstuff being cooked does cook or burn onto the vessel walls, special scraping devices may be used within the vessel to periodically scrape across the surfaces of the vessel through which heat is applied and remove any buildup.
Scraping devices may also be required to periodically scrape the surfaces of a vessel in which a foodstuff is being cooled rather than cooked. In the case of a vessel used to cool a foodstuff, the foodstuff may tend to stick to the surfaces of the vessel and inhibit the cooling operation. Scrapers are required in these instances to remove the material sticking to the vessel surfaces and allow the remaining material to be cooled more effectively.
U.S. Pat. No. 4,733,607 discloses a device commonly referred to as a jacketed blender which may be used in commercial cooking or cooling operations. A jacketed blender includes one or more roughly semicircular troughs each surrounded at least partially by a jacket through which a heating or cooling material may be circulated. Each trough includes a separate agitator device. The respective agitator is rotated about its longitudinal drive axis to agitate the material in the trough and thereby allow the device to apply or remove heat more evenly to the material in the trough and thus provide more even cooling or cooking. U.S. Pat. No. 4,733,607 shows helical agitating members commonly referred to as ribbons. Paddles or other agitating structures may also be employed for the purpose of mixing or agitating the contents of the vessel during the cooking or cooling process.
The particular jacketed blender shown in U.S. Pat. No. 4,733,607 also includes a number of scrapers mounted at different points along the length of each agitator ribbon. Each scraper includes a block of material having a flat bottom surface with steep front and back sides that intersect with the flat bottom surface to form front and back scraping edges. In one embodiment shown in the patent, the scraper blocks are each mounted on a post extending from the ribbon generally parallel to the ribbon drive axis. In an alternative arrangement shown in U.S. Pat. No. 4,733,607, each scraper block is connected to the respective ribbon through an elongated flat member extending transversely from the ribbon. The elongated flat support is configured to twist from side to side about the support's longitudinal axis and to flex along a line extending perpendicular to the vessel surface. The scraper block is connected to the end of this elongated flat member. In both embodiments, the supports for the scraper blocks place one or both scraping edges in contact with the vessel surface so that one edge scrapes across the vessel surface as the agitator ribbon is driven about its longitudinal drive axis. The front and back scraping edges allow the scraper block to provide the scraping action against the vessel surfaces regardless of the direction in which the agitator ribbon is rotated.
One problem with the scraper block shown in U.S. Pat. No. 4,733,607 is that the scraping edges tend to wear over a relatively short period of time to produce a rounded surface that extends between the flat bottom surface and steep side surface. This rounded surface produces an ineffective scraping action against the vessel wall and requires that the scraper block be replaced. Replacing the scraper blocks adds significantly to operating costs due to the cost of new scraper blocks and cost of labor associated with changing out the scraper blocks. Perhaps more importantly, the device must be taken out of service in order to change the scraper blocks and thus these types of scraper blocks can decrease productivity. Furthermore, wear in the scraper blocks causes the device to produce an inconsistent product especially when the device is used to cook a foodstuff. More particularly, as the scraper blocks wear and thus become less effective at scraping the surfaces of the vessel, the foodstuff will cook-on or burn-on more to the vessel surfaces and much of this burnt-on or cooked-on material is eventually mixed with the remaining foodstuff, changing the character of the final product. When the scraper blocks are new, the cooked foodstuff will contain relatively little of the burnt-on or cooked-on material. However, the final product will include more and more of this burnt-on or cooked-on material as the scraper blocks wear.
Other problems with the type of scraper shown in U.S. Pat. No. 4,733,607 relate to the manner in which the scraper block is connected to the ribbon element. The connection includes small openings that can trap foodstuff in the course of operations, and making the scrapers unsanitary. Also, as the agitator element rotates in the vessel, the contact between the scraper block and the vessel surface together with the contact between the scraper block and the material being cooked in the vessel place a good deal of force on the scraper block in a direction opposite to the direction that the scraper block is driven. This force is ultimately transferred to the ribbon through the base of the post or member on which the scraper block is mounted. Depending upon the nature of the foodstuff being cooked and the speed at which the ribbon is rotated, the torque applied to the ribbon material through the scraper support post or flat support member may be substantial and may cause significant deflections in the ribbon material which may ultimately lead to fatigue in the ribbon material. Deflection in the ribbon material also causes the scrapers to apply force unevenly to the vessel surfaces and produces rapid wear at certain points in the scrapers and excessive wear in the vessel walls.
The present invention includes both a scraper device and a scraper system employing the scraper device. The scraper device includes a fixture or scraper fixture which is adapted to be placed in a working position adjacent to a surface to be scraped. At least one flex arm is connected at its proximal end to the scraper fixture and includes a distal end extending from the fixture toward the surface to be scraped when the scraper fixture is in the working position. A scraper plate is located at the distal end of the flex arm and extends at an acute scraping angle with respect to the surface to be scraped when the fixture is in the working position. In this position, a scraping edge of the scraper plate makes contact with the surface to be scraped. The shallow angle between the scraper plate and surface to be scraped, combined with the flexible nature of the flex arm and loading on the flex arm when the scraper fixture is in the working position combine to produce a robust and effective scraping action between the scraper plate and the surface to be scraped as the scraper fixture moves laterally relative to the surface. Although a scraper according to the present invention is highly effective at scraping the desired surface, the flexible nature of the flex arm and the angle between the scraper plate and surface to be scraped combine to produce a relatively gentle scraping action that does not produce undue wear to the surface to be scraped.
A scraper system according to the present invention includes at least one scraper device and a support for supporting the scraper fixture of the device in the working position with respect to the surface to be scraped. The support may be associated with a mixing or agitating element, such as the ribbon of a ribbon agitating structure, or may be separate from any agitating device. In either case, one preferred form of the invention includes one and preferably several scraper devices that extend along substantially the entire length of the vessel to be scraped. These long scraper devices each produce a complete scraping of the vessel on each revolution of the support structure and may allow the support structure to be driven more slowly while still preventing undesirable sticking at the heat transfer surfaces of the vessel.
Preferred forms of the invention include two flex arms, a first flex arm extending along a device movement axis from one side of the fixture and an additional or second flex arm extending from the opposite side of the scraper fixture along the device movement axis. Each flex arm includes a respective scraper plate extending at a respective acute angle to the surface to be scraped with a respective scraping edge contacting the surface to be scraped when the scraper fixture is held in the working position. With both scraper plates extending at an acute angle to the surface to be scraped, the scraper device may be configured to include a relatively deep concave relief area defined between the opposing scraping edges. This is in contrast to the flat bottom of the scraper block shown in U.S. Pat. No. 4,733,607. The flex arms and respective scraper plates located on opposite sides of the scraper fixture along the device movement axis allow this preferred form of scraper device to be driven in either direction along the device movement axis to provide the desired scraping action.
The scraper fixture may include upper and lower clamping surfaces that hold the flex arm or flex arms at a desired angle with respect to the surface to be scraped. Because a preferred scraper device includes first and second flex arms on either side of the device, the scraper fixture may be thought of as having a first set of upper and lower clamping surfaces on one side for holding the first flex arm and a second set of upper and lower clamping surfaces on the opposite side for holding the second flex arm.
Each flex arm and respective scraper plate may be formed from a common sheet or plate of material. Also, both the flex arms and respective scraper plates in forms of invention including two sets of such components may be formed from a common sheet or plate of material. Where the scraper device includes two oppositely extending flex arms formed from a common plate of material, the upper and lower clamping surfaces of the scraper fixture may include a curve which impresses a curvature on a central portion of the plate. This curvature in the plate material positions the flex arms so that they extend at the desired angle downwardly toward the surface to be scraped.
The scraper device according to the invention may be connected to a post or flexible member extending laterally or transversely from an agitator ribbon similar to the scraper blocks shown in U.S. Pat. No. 4,733,607. Alternatively, the scraper device may be connected to a support which is welded or otherwise formed in the agitator element. In this preferred form of the invention, and where the agitator element comprises a ribbon of material, the fixture extends on both sides of the ribbon material along a longitudinal axis extending transverse to the ribbon. The fixture is preferably centered on the ribbon so that substantially equal forces are applied to the fixture as the ribbon is driven about its drive axis. This equalization of forces on either side of the ribbon material substantially eliminates any bending or deflecting in the ribbon material occasioned by the forces applied to the scraper device as the device is driven in a scraping operation.
In some forms of the invention the forces applied to the scraper device as the device is moved through the material within the vessel may be reduced by configuring the flex arm as a number of separate members spaced apart along the longitudinal axis of the scraper device. The openings between the separate members making up the flex arm effectively reduce the profile of the scraper device and in so doing reduce the force applied to the scraper as it is driven through the material in the vessel.
These and other advantages and features of the invention will be apparent from the following description of the preferred embodiments, considered along with the accompanying drawings.
Referring to
Scraper system 10 operates as drive shaft 15 is rotated by a suitable drive arrangement not shown in the figures. The drive arrangement and associated equipment are omitted from the drawings so as not to obscure the present invention in unnecessary detail. As drive shaft 15 is rotated about its longitudinal axis or drive axis 14, the various scraper devices 11 mounted on support structure 12 periodically come into contact with a surface to be scraped. In the example vessel 20 shown in
It will be appreciated that vessel 20 is shown only for purposes of example and that the invention is not limited to use with any particular type of vessel. In particular, although vessel 20 includes two horizontal troughs 21 and 22, scrapers and scraper systems according to the present invention may be used in vessels including more or fewer horizontal troughs. Also, scraper systems and scraper devices according to the present invention may be used in fully cylindrical vessels as opposed to the semi-cylindrical troughs 21 and 22. Scraper systems and scraper devices embodying the present invention may also be used to scrape flat or other curved surfaces and not merely the cylindrical surfaces illustrated in
Referring now to
Scraper device 11 shown in
As shown best in
Although forms of the invention may include discrete components making up each combination of flex arm and scraper plate, each flex arm and its respective scraper plate may be integrally formed from a common plate of material. Furthermore, in forms of the present scraper device having two oppositely extending flex arms, both flex arms and both scraper plates may be formed from a common sheet or plate of suitable material. The illustrated scraper device 11 employs a common plate or sheet of material making up both flex arms 31 and 32 and both scraper plates 35 and 36. The scraper plates 35 and 36 simply comprise lateral or left and right end portions of the common plate of material while the flex arms comprise the inner portions of the plate of material on either side of a center line which, in the illustrated embodiment, coincides with scraper device axis 48 shown in FIG. 5. It will be appreciated that in this common plate or sheet embodiment of the invention, the plate or sheet of material will include openings for receiving bolts 47.
In forms of the invention including a single common plate making up both flex arms 31 and 32 and their respective scraper plates, the upper and lower clamp components 45 and 46 mate together along a curve that is concave facing the surface 41 to be scraped. This concave curvature forces a curvature or arc on the material making up flex arms 31 and 32 as best shown in FIG. 4. This curvature or arc produces the desired angle of the flex arm 31 and 32 and respective scraper plate with the surface 41 to be scraped. The angle of the scraper plates 35 and 36 with respect to the surface 41 to be scraped may be modified simply by changing to upper and lower clamp components 45 and 46 having different curvature along the mating surfaces.
Scraper fixture base 44 is connected to the ribbon making up support structure 12 through an upright portion 50 which is preferably integrally formed with the base. The ribbon material will be referenced by numeral 51 for purposes of describing the illustrated connection between fixture 30 and support structure 12. Upright portion 50 is connected in ribbon 51 by cutting out a section of the ribbon material and attaching the upright portion preferably by welding it in the ribbon material in the place of the removed section of ribbon material. It will also be noted particularly from
Referring particularly to
Scraper fixture 30 is shown in
As shown best in the top view of
Leading portions 60 and 61 are shown generally centered along the respective scraping edge. Other embodiments of the invention may include such leading portions off center or positioned at one side of the respective scraping edge. The present invention encompasses any of these leading portion configurations.
The nature of the material forming the flex arms 31 and 32 and scraper plates 35 and 36 is critical to the proper operation of scraper device 11. In particular, the material is preferably highly resistant to fatigue that may be caused by the flexing in the flex arms 31 and 32 in the course of operation. Suitable materials for the plate-type flex arms 31 and 32 shown in the figures include a flexible stainless steel such as 0.032 inch thick, three-quarter hard stainless steel, austenitic microstructure such as that available through Sandvik Process Systems, Inc. and commonly used for solid metal conveyor belts. However, any plate material that provides suitable resistance to fatigue stress and suitable flexibility/stiffness may be used to produce the flex arms and scraper plates. Regardless of the remainder of a scraper plate according to the present invention, each scraping edge (37, 38, 37a, and 38a) is preferably made from a suitable metal to provide a superior scraping action. The upright components and base of the scraper device are preferably made from a suitable stainless steel which may be welded in the stainless steel ribbon 51. Upper and lower clamp components 45 and 46, respectively, may be formed from a suitable plastic such as high-density polyethylene or other plastic material suitable for use in food processing equipment. Alternatively, one or both of the upper and lower clamp components 45 and 46 may be made from a metal such as a stainless steel suitable for use in food processing equipment.
The simplified diagrammatic illustration shown
The angles X and Y may vary from one application of the present invention to the next depending upon a number of factors including the nature of the surface to be scraped and the type of material being cooked, cooled, or treated in the vessel, for example. Generally, smoother and more even surfaces to be scraped allow using relatively smaller scraping angles for angles X and Y. Where the surface to be scraped is relatively rough and/or uneven, steeper or larger scraping angles X and Y may be required for effective scraping.
Referring to
It will be appreciated that the invention encompasses numerous variations on the particular long scraper form of the invention shown in FIG. 8. For example, long scrapers 76 may be supported on a helical agitating element or some other agitating element rather the illustrated paddles 77. Also, long scrapers 76 may be supported directly on a suitable support structure separate from the agitating element or elements and separate from any supports for the agitating element or elements.
The above described preferred embodiments are intended to illustrate the principles of the invention, but not to limit the scope of the invention. Various other embodiments and modifications to these preferred embodiments may be made by those skilled in the art without departing from the scope of the following claims.
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Mar 31 2003 | ROTH, ELDON | FREEZING MACHINES, INC | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 013934 | /0396 | |
Jun 13 2018 | FREEZING MACHINES, INC | EMPIRICAL INNOVATIONS, INC | CHANGE OF NAME SEE DOCUMENT FOR DETAILS | 046938 | /0059 |
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