A sprinkler includes a riser having a lower end for receiving a pressurized fluid and a nozzle that is mounted at an upper end of the riser for rotation about an axis. A turbine is mounted for rotation inside the riser. A drive mechanism connects the turbine to the nozzle so that rotation of the turbine by the pressurized fluid rotates the nozzle. The sprinkler includes mechanisms for preventing over-spinning of the turbine when the pressurized fluid is air or a mixture of air and water. Damage to the turbine drive shaft or its bearings due to over-spinning of the turbine is thereby avoided. In one version of the sprinkler, the over-spinning prevention mechanism applies a brake force to the turbine. In another version of the sprinkler, the over-spinning prevention mechanism re-directs air or a mixture of water and air around the turbine.
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1. A sprinkler, comprising:
a riser for receiving a pressurized fluid; a nozzle; means for mounting the nozzle at an upper end of the riser for rotation about an axis; a turbine mounted for rotation inside the riser; drive means for connecting the turbine to the nozzle so that rotation of the turbine by the pressurized fluid will rotate the nozzle; and means for preventing over-spinning of the turbine when the pressurized fluid is air or a mixture of water and air.
11. A sprinkler, comprising:
a riser for receiving a pressurized fluid; a nozzle mounted at an upper end of the riser for rotation about an axis; a turbine mounted for rotation inside the riser; a drive mechanism connecting the turbine to the nozzle so that rotation of the turbine by the pressurized fluid will rotate the nozzle; and a brake configured and mounted within the riser to selectively engage the turbine to prevent over-spinning of the turbine when the pressurized fluid is air or a mixture of water and air.
30. A sprinkler comprising:
a riser having a fluid inlet connectable to a source of water for normal operation, and to a source of compressed air to blow water out of the sprinkler to prevent freezing during cold weather; a turbine mounted in the riser which is driven by the incoming fluid; and a speed control mechanism mounted in the riser and including a valve that limits the rotational speed of the turbine when the incoming fluid is compressed air, but has substantially no effect on the rotational speed when the incoming fluid is water.
31. A sprinkler comprising:
a housing having a fluid inlet connectable to a source of water for normal operation, and to a source of compressed air to blow water out of the sprinkler to prevent freezing during cold weather; a turbine mounted in the housing and having a rotor which is driven by the incoming fluid and a flow directing stator; and a speed control mechanism mounted in the housing that limits the rotational speed of the turbine when the incoming fluid is compressed air, but has substantially no effect on the rotational speed when the incoming fluid is water.
16. A sprinkler, comprising:
a riser for receiving a pressurized fluid; a nozzle mounted at an upper end of the riser for rotation about an axis; a turbine mounted for rotation inside the riser; a drive mechanism connecting the turbine to the nozzle so that rotation of the turbine by the pressurized fluid will rotate the nozzle; and a valve configured and mounted in the riser to selectively re-direct the fluid around the turbine if the fluid is air or a mixture of water and air, wherein the valve includes a spring biased value member that moves upwardly when the pressurized fluid entering the lower end of the riser is substantially entirely water and covers at least one inlet orifice.
20. A method of winterizing a landscape irrigation sprinkler system, comprising the steps of:
pressurizing at least one supply line connected to a plurality of sprinklers with a compressible fluid to remove the water therefrom to thereby avoid breakages that would otherwise result from freezing and expansion of the water in the Winter; detecting in the sprinklers whether the pressurized compressible fluid or a mixture of the pressurized compressible fluid and water is entering the sprinklers; and preventing over-spinning of a turbine connected to a gear train reduction in each of the sprinklers upon detection of the entry into the sprinklers of the pressurized compressible fluid or the mixture of the pressurized compressible fluid and water; whereby damage to the bearings, drive shaft, turbine, gear train reduction and/or related nozzle drive components of the sprinklers is avoided.
32. A rotor type sprinkler, comprising:
an outer housing having an inlet at a lower end of the housing for connection to a source of pressurized water; a riser mounted within the outer housing for telescopic movement from an extended position to a retracted position; a turbine mounted within the riser; a head rotatably mounted at the upper end of the riser and including a nozzle for ejecting a stream of water over an area to be irrigated; a drive mechanism connecting the turbine to the head for rotating the head; and an over-spin mechanism mounted in the riser and operatively associated with the turbine to prevent over-spinning of the turbine when compressed air is fed to the inlet of the outer housing during winterizing but otherwise permitting the turbine to spin in a normal range of rotational speed during normal operation of the sprinkler when substantially entirely water is fed to the inlet of the housing at a pressure within a nominal water pressure range.
35. An arc-adjustable pop-up rotor type sprinkler, comprising;
an outer housing having an inlet at a lower end of the housing for connection to a source of pressurized water; a riser mounted within the outer housing for telescopic movement from an extended position to a retracted position; a turbine mounted within the riser; a head rotatably mounted at the upper end of the riser and including a nozzle for ejecting a stream of water over an area to be irrigated; a gear train reduction connecting the turbine to the head for rotating the head a reversing mechanism and an arc adjustment mechanism mounted in the riser and operatively associated with the head and the gear train reduction for causing the head to rotate between two predetermined arc limits so that the stream of water is ejected over a sector of the area to be irrigated of a predetermined size; and an over-spin mechanism mounted in the riser and operatively associated with the turbine to prevent over-spinning of the turbine when compressed air is fed to the inlet of the outer housing during winterizing but otherwise permitting the turbine to spin in a normal range of rotational speed during normal operation of the sprinkler when substantially entirely water is fed to the inlet of housing at a pressure within a nominal pressure range.
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detecting in the sprinklers whether the compressible fluid or a mixture of the compressible fluid and pressurized water is entering the sprinklers; and preventing over-spinning of the turbine in each of the sprinklers upon detection of the entry into the sprinklers of the compressible fluid or the mixture of the compressible fluid and pressurized water.
39. The sprinkler of
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The present invention relates to irrigation equipment, and more particularly, to sprinklers of the type that use internal turbines to rotate a nozzle to distribute water over turf or other landscaping.
Many regions of the world have inadequate rainfall to support lawns, gardens and other landscaping during dry periods. Sprinklers are commonly used to distribute water over such landscaping in commercial and residential environments. The water is supplied under pressure from municipal sources, wells and storage reservoirs. So called "hose end" sprinklers were at one time in widespread use. As the name implies, they are devices connected to the end of a garden hose for ejecting water in a spray pattern over a lawn or garden. Fixed spray head sprinklers which are connected to an underground network of pipes have come into widespread use for watering smaller areas. Impact drive sprinklers have also been used to water landscaping over larger areas starting decades ago. They are mounted to the top of a fixed vertical pipe or riser and have a spring biased arm that oscillates about a vertical axis as a result of one end intercepting a stream of water from a nozzle. The resultant torque causes the nozzle to gradually move over an adjustable arc and a reversing mechanism causes the nozzle to retrace the arc in a repetitive manner. Rotor type sprinklers have largely supplanted impact drive sprinklers, particularly on golf courses and playing fields, because they are quieter, more reliable and distribute a much more precise amount of precipitation more uniformly over a given sector size.
A rotor type sprinkler typically employs an extensible riser which pops up out of a fixed outer housing when water pressure is applied. The riser has a nozzle in a rotating head mounted at the upper end of the riser. The riser incorporates a turbine which drives the rotating head via a gear train reduction, reversing mechanism and arc adjustment mechanism. The turbine is typically located in the lower part of the riser and rotates about a vertical axis at relatively high spend.
Golf courses typically utilize so called "valve-in-head" rotors which operate under relatively high water pressures, e.g. seventy PSI and higher. They incorporate ON/OFF diaphragm valves in their lower ends that can be opened and closed under electrical or pneumatic control. In regions that experience freezing conditions in the Winter, it is necessary to winterize a sprinkler system. This involves removing all of the water in the system to prevent breakages otherwise due to the expansion of water as it freezes. A common way of removing the water is to pressurize the supply lines that lead to the various rotors with air. This can last as long as two to eight hours. This causes the turbines to spin at rotational rates which are too high, often damaging the turbine bearings and/or turbine shaft. The rotor normally moves one complete resolution in about three minutes. With only purging air flowing through the rotor, this cycle time can be reduced to fifteen seconds. The water in a rotor typically functions as a lubricating medium for the turbine drive shaft, and its absence can lead to melted plastic bearings. Grit next to an over-spinning turbine drive shaft can eventually sever the shaft. When such irrigation systems are re-activated in the Spring, the supply lines are refilled with high pressure water. This pushes out any air in the system through the rotors, once again subjecting their turbines and related nozzle drive components to potential damage. Surge conditions resulting from a mixture of high pressure water and air can also damage the turbine bearings and related nozzle drive components of a rotor type sprinkler.
U.S. Pat. No. 4,815,662 of Edwin J. Hunter discloses a rotary stream sprinkler in which a stream of water strikes an inverted, vaned conical distributor head. A damping device is connected to the distributor head for controlling the rotational velocity thereof. The damping device includes a rotor inside and oil-filled stator housing. This design places a constant drag on the rotation of the distributor head and is incapable of selectively applying the drag only if the fluid entering the sprinkler is air or a mixture of water and air.
U.S. Pat. No. 5,375,768 of Edwin J Hunter discloses a sprinkler including a multiple range variable speed turbine. A throttling device controllably directs a first portion of water to the turbine, and a pressure responsive valve controllably diverts a second portion of the water around the turbine in proportion to the pressure thereof for maintaining the speed of the turbine substantially constant. Again, this device is not designed to detect air or a mixture of water and air and to perform the diversion if the fluid entering the sprinkler is not substantially entirely water.
It is therefore the primary object of the present invention to provide a rotor type sprinkler designed to prevent over-spinning of its turbine when subjected to pressurized air or a mixture of pressurized water and air.
According to the present invention, a sprinkler includes a riser for receiving a pressurized fluid and a nozzle that is mounted at an upper end of the riser for rotation about an axis. A turbine is mounted for rotation inside the riser. A drive mechanism connects the turbine to the nozzle so that rotation of the turbine by the pressurized fluid rotates the nozzle. The sprinkler includes mechanisms for preventing over-spinning of the turbine when the pressurized fluid is air or a mixture of air and water. Damage due to over-spinning of the turbine is thereby avoided. In one version of the sprinkler, the over-spinning prevention mechanism applies a brake force to the turbine. In another version of the sprinkler, the over-spinning prevention mechanism re-directs air or a mixture of water and air around the turbine.
Referring to
The sprinkler 8 of
During normal operation of the sprinkler 8 of
When the fluid entering the riser 10 of the sprinkler 8 (
Referring to
Referring to
When air or a mixture of water and air enters the lower end of the riser 62 (FIG. 3), the float 74 remains in its lower position seated on a flange 76 where it completely seals the inlet orifices 72. When the float 74 is in this position, the air or water/air mixture moves a generally funnel shaped valve member 78 that surrounds the tube 70 upwardly, compressing coil spring 80. This allows the air or water/air mixture to pass through the riser 62 around the turbine 64 to prevent over-spinning of the same. The flow of air or a mixture of water and air is illustrated diagrammatically in
Referring to
The valve member 102 (
When air or a mixture of water and air enters the lower end of the riser 92 (FIG. 4), the valve member 102 remains in its lower position shown by the upper half of the valve member closest to the shorter solid arrow in FIG. 4. When the valve member is in this lowered position, the solid disc-shaped seal member 102c seals the orifice formed by the central hollow interior of the tube 100. When the valve member 102 is in this lower position, the air or water/air mixture moves around the sleeve 106 between a plurality of radially extending ribs 108 in a support member 110 that supports the tube 100 and sleeve 106. This allows the air or water/air mixture to pass through the riser 92 largely around the turbine 94 to prevent over-spinning of the same. The flow path of the air or water/air mixture is illustrated by the dashed arrows in FIG. 4. An arcuately slotted collar 112 is manually rotatable over the support member 110 to vary the size of the openings between the ribs 108. This adjustable stator sets the speed of the turbine 94 for the expected water pressure of the system.
It is important to note that the over-spinning prevention mechanisms of the sprinklers of
Except for the metal shafts of the gear train reduction, the metal coil springs and the metal over-center spring in the reversing mechanism, the components of the sprinklers of
While we have described several embodiments of our rotor type sprinkler with mechanisms for preventing turbine over-spinning, it will be apparent to those skilled in the art that our invention can be modified in both arrangement and detail depending upon the particular design of the rotor type sprinkler. For example, the brakes need not lock the turbine from any motion, but could instead simply apply a drag force. The brake could also be configured to lock or apply a drag force directly to the gear train reduction 22, the nozzle 16, the head 18 or some other related nozzle drive component. Therefore the protection afforded our invention should only be limited in accordance with the scope of the following claims:
Hunter, Richard E., Holton, William D., Scott, Loren W.
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Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
Apr 20 2001 | HOLTON, WILLIAM D | HUNTER INDUSTRIES, INC , A DELAWARE CORPORATION | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 011964 | /0809 | |
Apr 20 2001 | SCOTT, LOREN W | HUNTER INDUSTRIES, INC , A DELAWARE CORPORATION | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 011964 | /0809 | |
Apr 30 2001 | HUNTER, RICHARD E | HUNTER INDUSTRIES, INC , A DELAWARE CORPORATION | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 011964 | /0809 | |
May 01 2001 | Hunter Industries, Inc. | (assignment on the face of the patent) | / |
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