In a hybrid power supply device constituted such that a secondary battery (4) is charged by a fuel battery (3) and electric power is supplied from the secondary battery (4) to a load (1), even when there are variations among residual capacities of individual unit secondary batteries (4a) constituting the secondary battery (4), the secondary battery (4) can be charged properly without causing overcharging in each of unit secondary batteries (4a). The fuel battery (3) is divided into a plurality of unit fuel batteries (3a), each consisting of a predetermined number of cells, and each unit hybrid power supply (2a) is constituted by connecting each unit fuel battery (3a) with each unit secondary battery (4a) through each charging switch (13) in parallel. The charging switch (13) is controlled independently for each unit hybrid power supply (2a) on the basis of the residual capacity of each unit secondary battery (4a) to perform charging of the unit secondary battery (4a) by the unit fuel battery (3a).
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1. A hybrid power supply device which is provided with a fuel battery and a secondary battery consisting of a plurality of unit secondary batteries connected in series,
the secondary battery being charged by the fuel battery and electric power being supplied from the secondary battery to a load, wherein the fuel battery is divided into a plurality of unit fuel batteries, each unit fuel battery consisting of a predetermined number of cells, and each hybrid power supply is constituted by connecting each unit fuel battery with each unit secondary battery in parallel to each other, and wherein said hybrid power supply device is further provided with: each charging switch for connecting or disconnecting the unit secondary battery with/from the unit fuel battery in each unit hybrid power supply; each residual capacity detecting means for detecting the residual capacity of each unit secondary battery; and charging control means for controlling the charging switch independently for each unit hybrid power supply on the basis of the residual capacity of each unit secondary battery to perform charging of the unit secondary battery by the unit fuel battery.
3. A hybrid power supply device which is provided with a fuel battery and a secondary battery consisting of a plurality of unit secondary batteries connected in series,
the secondary battery being charged by the fuel battery, electric power being supplied from the secondary battery to a load, and electric power being capable of being also supplied from the fuel battery to the load, wherein a plurality of fuel batteries different in power generation capacity are provided, a number of cells connected in series which constitute each fuel battery are partitioned into a plurality of groups, each group consisting of a predetermined number of cells to form a unit fuel battery, and each unit hybrid power supply is constituted by connecting each one of the plurality of fuel batteries with each unit second battery in parallel, and wherein said hybrid power supply device is further provided with: each charging switch for connecting or disconnecting the unit secondary battery with/from the unit fuel battery in each unit hybrid power supply; each electric power supply switch for connecting or disconnecting each fuel battery with/from the load; each residual capacity detecting means for detecting the residual capacity of each unit secondary battery; charging control means for controlling each charging switch independently for each unit hybrid power supply on the basis of the residual capacity of each unit secondary battery to perform charging of the unit secondary battery by the unit fuel battery; and electric power control means for connecting a predetermined fuel battery corresponding to request electric power of the load with the load through the corresponding electric power supply switch.
4. A hybrid power supply device which is provided with a fuel battery and a secondary battery consisting of a plurality of unit secondary batteries connected in series,
the secondary battery being charged by the fuel battery, electric power being supplied from the secondary battery to a load, and electric power being capable of being also supplied from the fuel battery to the load, wherein the fuel battery is divided into a plurality of unit fuel batteries, each unit fuel battery consisting of a predetermined number of cells, and each hybrid power supply is constituted by connecting each unit fuel battery with each unit secondary battery in parallel to each other, and wherein said hybrid power supply device is further provided with: each charging switch for connecting or disconnecting the unit secondary battery with/from the unit fuel battery in each unit hybrid power supply; a voltage transformer connected with the plurality of unit fuel batteries in parallel on an input side thereof; each electric power supply switch for connecting or disconnecting the voltage transformer with/from each unit fuel battery; each residual capacity detecting means for detecting the residual capacity of each unit secondary battery; charging control means for controlling the charging switch independently for each unit hybrid power supply on the basis of the residual capacity of each unit secondary battery to perform charging of the unit secondary battery by the unit fuel battery; and electric power control means for connecting a predetermined number of unit fuel batteries corresponding to request electric power of the load with the voltage transformer through a corresponding electric power supply switch to supply electric power from the voltage transformer to the load with a predetermined constant voltage.
2. The hybrid power supply device according to
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The present invention relates to a hybrid power supply device which is provided with a fuel battery and a secondary battery consisting of a plurality of unit secondary batteries, such as lithium ion batteries, connected in series and which is mainly used in an electric motor vehicle.
A fuel battery is a generator device which supplies fuel gas, such as hydrogen, to an anode and simultaneously supplies oxygen gas or air to a cathode, thereby obtaining an electromotive force due to an electrochemical reaction caused at both the electrodes of the anode and cathode, and it has been attempted to use a fuel battery as a power supply for an electric motor vehicle, because the emission of air pollutants is small.
However, since an amount of power generation cannot be abruptly changed due to delay of gas supply and the like, the fuel battery cannot respond to an abrupt load fluctuation and it does not operate stably unless a temperature of the fuel battery itself reaches a certain temperature. For example, in a solid-state polymer electrolytic type fuel battery (PEFC) frequently used in an electric motor vehicle, there is a problem that, unless the temperature thereof reaches 60 to 80°C C. a stable operation cannot be obtained, so that it takes much time till actuation.
In view of the above, a hybrid power supply device has been conventionally proposed which uses both a fuel battery and a secondary battery and charges the secondary battery by the fuel battery to supply electric power to a motor (load) of an electric motor vehicle from the secondary battery (See Unexamined Japanese Patent Application Laid-Open Specification No. H6-124720). The secondary battery is constituted by connecting a plurality of unit secondary batteries in series in order to obtain a high voltage required for driving the load. Then, as a unit secondary battery, a Ni--Cd battery or a Ni-MH battery has been generally used, but it is considered to use a lithium ion battery the energy density of which is high for the purpose of size and weight reduction.
Now, in a Ni--Cd battery or a Ni-MH battery, since voltage drop occurs in a fully charged state, it is unnecessary to employ a special countermeasure against overcharging, but there is no phenomenon that voltage drop occurs in a lithium ion battery. For this reason, when a secondary battery using lithium ion batteries as unit secondary batteries is charged, it is necessary to have control such that each unit secondary battery is not overcharged.
Here, in a secondary battery constituted by connecting a plurality of unit secondary batteries in series, there may occur variations in capacity among respective unit secondary batteries at a time of manufacturing the batteries or variations in residual capacity among the individual unit secondary batteries due to deterioration with age and the like. When the secondary battery is simply charged in this state, the capacities of the respective unit secondary batteries are increased while initial variations remain in the respective unit secondary batteries, so that a unit secondary battery (batteries) having a large amount of residual capacity will be overcharged when a unit secondary battery (batteries) having a small amount of residual capacity is fully charged.
In view of the above, an object of the present invention is to provide a hybrid power supply device wherein respective unit secondary batteries constituting a secondary battery can be charged properly without causing overcharging in each of the unit secondary batteries.
In order to attain the above-mentioned object, according to a first aspect of the present invention, there is provided a hybrid power supply device which is provided with a fuel battery and a secondary battery consisting of a plurality of unit secondary batteries connected in series, the secondary battery being charged by the fuel battery and electric power being supplied from the secondary battery to a load, wherein the fuel battery is divided into a plurality of unit fuel batteries, each unit fuel battery consisting of a predetermined number of cells, and each hybrid power supply is constituted by connecting each unit fuel battery with each unit secondary battery in parallel to each other, and wherein said hybrid power supply device is further provided with: each charging switch for connecting or disconnecting the unit secondary battery with/from the unit fuel battery in each unit hybrid power supply; each residual capacity detecting means for detecting the residual capacity of each unit secondary battery; and charging control means for controlling the charging switch independently for each unit hybrid power supply on the basis of the residual capacity of each unit secondary battery to perform charging of the unit secondary battery by the unit fuel battery.
Furthermore, according to a second aspect of the present invention, a hybrid power supply device which is provided with a fuel battery and a secondary battery consisting of a plurality of unit secondary batteries connected in series, the secondary battery being charged by the fuel battery, electric power being supplied from the secondary battery to a load, and electric power being capable of being also supplied from the fuel battery to the load, wherein a plurality of fuel batteries different in power generation capacity are provided, a number of cells connected in series which constitute each fuel battery are partitioned into a plurality of groups, each group consisting of a predetermined number of cells to form a unit fuel battery, and each unit hybrid power supply is constituted by connecting each one of the plurality of fuel batteries with each unit second battery in parallel, and wherein said hybrid power supply device is further provided with: each charging switch for connecting or disconnecting the unit secondary battery with/from the unit fuel battery in each unit hybrid power supply; each electric power supply switch for connecting or disconnecting each fuel battery with/from the load; each residual capacity detecting means for detecting the residual capacity of each unit secondary battery; charging control means for controlling each charging switch independently for each unit hybrid power supply on the basis of the residual capacity of each unit secondary battery to perform charging of the unit secondary battery by the unit fuel battery; and electric power control means for connecting a predetermined fuel battery corresponding to request electric power of the load with the load through the corresponding electric power supply switch.
Still furthermore, according to a third aspect of the present invention, there is provided a hybrid power supply device which is provided with a fuel battery and a secondary battery consisting of a plurality of unit secondary batteries connected in series, the secondary battery being charged by the fuel battery, electric power being supplied from the secondary battery to a load, and electric power being capable of being also supplied from the fuel battery to the load, wherein the fuel battery is divided into a plurality of unit fuel batteries, each unit fuel battery consisting of a predetermined number of cells, and each hybrid power supply is constituted by connecting each unit fuel battery with each unit secondary battery in parallel to each other, and wherein said hybrid power supply device is further provided with: each charging switch for connecting or disconnecting the unit secondary battery with/from the unit fuel battery in each unit hybrid power supply; a voltage transformer connected with the plurality of unit fuel batteries in parallel on an input side thereof; each electric power supply switch for connecting or disconnecting the voltage transformer with/from each unit fuel battery; each residual capacity detecting means for detecting the residual capacity of each unit secondary battery; charging control means for controlling the charging switch independently for each unit hybrid power supply on the basis of the residual capacity of each unit secondary battery to perform charging of the unit secondary battery by the unit fuel battery; and electric power control means for connecting a predetermined number of unit fuel batteries corresponding to request electric power of the load with the voltage transformer through a corresponding electric power supply switch to supply electric power from the voltage transformer to the load with a predetermined constant voltage.
According to the present invention, in each aspect, each unit secondary battery is charged independently based upon the residual capacity of each unit secondary battery by each unit fuel battery constituting a unit hybrid power supply in a paired manner with the unit secondary battery. Therefore, even when there are variations in residual capacity among the individual unit secondary batteries, each unit secondary battery can be charged properly without causing overcharging in each of the unit secondary battery.
In the above-mentioned first aspect, when fuel control means which is capable of changing the fuel amount supplied to the fuel battery according to the residual capacity of each unit secondary battery is provided, waste of fuel can be reduced and improvement in efficiency can be achieved.
Furthermore, in the above-mentioned second aspect, since, according to request electric power of a load, a fuel battery having a small power generation capacity can be connected with a load, when the request electric power is small, while a fuel battery a large power generation capacity can be connected with the load when the request electric power is large, so that response of electric power supplied from the fuel battery to a load fluctuation can be improved.
Still furthermore, in the above-mentioned third aspect, the number of the unit fuel batteries which supply electric power to a load can be changed in response to request electric power of the load, so that response of electric power supplied from the fuel battery to a load fluctuation can be improved. Incidentally, when the number of unit fuel batteries which supply electric power to a load is small, a high voltage required for driving the load cannot be obtained, but a required high voltage can be obtained owing to a boosting action by means of the voltage transformer, which does not cause any drawback in the third aspect.
Referring to
The second battery 4 is constituted by connecting a plurality of unit secondary batteries 4a comprising a lithium ion battery in series, and electric power from the secondary battery 4 is supplied to the motor 1 which is a load through a fuse 5, a main switch 6 and a motor driver 8 controlled by a motor controller 7.
The fuel battery 3 is, for example, of a solid-state polymer electrolytic type (PEFC) and is constituted by a large number of cells. In this embodiment, an insulating plate (not shown) is interposed for each predetermined number of cells, the fuel battery 3 is divided into a plurality of unit fuel batteries 3a, each consisting of a predetermined number of cells, and each unit hybrid power supply 2a is constituted by connecting each unit fuel battery 3a with each unit secondary battery 4a in parallel. The number of cells constituting the unit fuel battery 3a, namely, the above-mentioned predetermined number is set to be approximately equal to a value obtained by dividing the rated voltage of the unit secondary battery 4a by an output voltage per cell in a range wherein power generation efficiency is excellent. Here, in case in which the unit secondary battery 4a is a lithium ion battery, its rated voltage becomes 3.5 to 4.2 V, and when the fuel battery 3 is of PEFC, an output voltage per cell in a range wherein power generation efficiency is excellent becomes 0.6 to 0.8 V, so that the number of cells constituting the unit fuel battery 3a is set to be 4 to 6. Incidentally, oxygen gas, fuel gas, such as hydrogen, and water for cooling and warming are supplied to the fuel battery 3 through an oxygen supply unit 10, a fuel supply unit 11 and a water circulating unit 12 which are controlled by a fuel battery (FC) controller
The unit fuel battery 3a and the unit secondary battery 4a in each unit hybrid power supply 2a are connected/disconnected with/from each other by each charging switch 13 provided for each unit hybrid power supply 2a. Also, each voltage detector 14 for detecting a voltage VB of each unit secondary battery 4a, each temperature detector 15 for detecting a temperature TB of each unit secondary battery 4a, and a current detector 16 for detecting a discharging current IB supplied from the secondary battery 4 to the motor 1 are provided, and signals from the voltage detector 14, the temperature detector 15 and the current detector 16 are inputted into a power supply controller 17 which is charging control means, so that the main switch 6 and each charging switch 13 are controlled by the power supply controller 17. Incidentally, the power supply controller 17, the motor controller 7 and the FC controller 9 are connected with one another through a bus line 19 connected with a user interface controller 18.
When all the unit secondary batteries 4a function well, a residual capacity SOC of each unit secondary battery 4a is estimated (S5). As shown in
Next, the residual capacity SOC of each unit secondary battery 4a and a first judgement value SOC1 shown in
Also, control on the power generation amount of the fuel battery 3 is made by the power supply controller 17 through the FC controller 9 at the same time as when control on the above-mentioned charging switch 13 (S7) is made. That is, in case in which the residual capacities SOC of all the unit secondary batteries 4a are equal to or more than SOC1, supply of the fuel gas (including oxygen gas) to the fuel battery 3 is cut off to stop power generation. Also, in case in which the residual capacities SOC of all the unit secondary batteries 4a are equal to or more than a second judgement value SOC2 shown in
Also, in the second embodiment, in addition to each voltage detector 14 for detecting the voltage VB of each unit secondary battery 4a, each temperature detector 15 for detecting the temperature TB of each unit secondary battery 4a and the current detector 16 for detecting the discharging current IB form the secondary battery 4, a current detector 21 for detecting a load current IM flowing in the motor 1 is provided, and signals from the voltage detector 14, the temperature detector 15 and the current detectors 16 and 21 are inputted into the power supply controller 17, so that each of the electric power supply switches 201 and 202 as well as the main switch 6 and each charging switch 13 is controlled by this power supply controller 17.
The power supply controller 17 performs control as the electric power control means shown in FIG. 4 and control as the charging control means shown in FIG. 5. In the electric power control, first, determination is made on the basis of temperature information about the fuel batteries 31 and 32 inputted from the FC controller 9 through the bus line 19 (Q1) about whether or not warming for the fuel batteries 31 and 32 has been completed, and only the main switch 6 is put in an ON state (Q2) to supply electric power from the secondary battery 4 to the motor 1 until the warming is completed.
When the warming is completed, request electric power of the motor 1 is calculated from acceleration/braking information, vehicle velocity information, a load current IM and the like inputted through the bus line 19 (Q3). When the request electric power is large (at a high load time), both the first and second electric power supply switches 201 and 202 are turned ON and both the first and second fuel batteries 31 and 32 are connected with the motor 1. When the request electric power is in a middle range (at a middle load time), the first electric power supply switch 201 is turned ON and the first fuel battery 31 is connected with the motor 1. When the request electric power is small (at a low load time), the second electric power supply switch 202 is turned ON and the second fuel battery 32 is connected with the motor 1 (Q4).
Thus, since, even when the request electric power is fluctuated, electric power is supplied from the fuel battery of the power generation capacity corresponding to the fluctuation, response of supplying electric power from the fuel battery corresponding to the fluctuation of the request electric power is improved. Then, the above-mentioned control is repeated until a key switch of a vehicle is turned OFF, and the main switch 6 is turned OFF and both the first and second electric power supply switches 201 and 202 are turned OFF when the key switch is turned OFF (Q5 and Q6).
The charging control is performed after a warming for the fuel batteries 31 and 32 is completed. First, determination is made on the basis of the temperature TB of each unit secondary battery 4a and the like about whether or not all the unit secondary batteries 4a function well (S11), and when malfunction occurs in any one of the unit secondary batteries 4a, all the charging switches 13 are turned OFF (S12), and malfunction information is outputted to the bus line 19 to perform an malfunction processing (S13). When all the unit secondary batteries 4a function well, the residual capacity SOC of each unit secondary battery 4a is estimated (S14). Next, the residual capacity SOC of each unit secondary battery 4a and the first judgement value SOC1 shown in
The above-mentioned control is repeated until the key switch is turned OFF (S16). When the key switch is turned OFF, determination is made about whether or not the residual capacities SOC of all the unit secondary batteries 4a are equal to or more than the second judgement value SOC2 shown in
Incidentally, in the above-mentioned second embodiment, such a constitution is employed that supply of oxygen and fuel to both the first and second fuel batteries 31 and 32 is controlled in common, but it is also possible to provide a valve for each of the fuel batteries 31 and 32 to control supply of oxygen and fuel independently to the fuel batteries 31 and 32. Also, the number of the fuel batteries is not limited to two, but three or more fuel batteries different in power generation capacity may be provided.
Also, as in the second embodiment, signals from each voltage detector 14 for detecting a voltage VB of each unit secondary battery 4a, each temperature detector 15 for detecting a temperature TB of each unit secondary battery 4a, a current detector 16 for detecting a discharging current IB from the secondary battery 4 and a current detector 21 for detecting a load current IM flowing in the motor 1 are inputted into a power supply controller 17, so that a first switch 61, an second switch 62, each charging switch 13 and each electric power supply switch 23 are controlled by the power supply controller 17.
The power supply controller 17 performs control as the electric power control means and control as the charging control means. The detail of the electric power control is as shown in FIG. 7. First, determination is made on the basis of temperature information about the fuel battery 3 inputted from the FC controller 9 through the bus line 19 about whether or not warming for the fuel battery 3 has been completed (Q11), and only the first switch 61 is put in an ON state to supply electric power from the secondary battery 4 to the motor 1 until the warming is completed (Q12).
When the warming is completed, the second switch 62 is turned ON (Q13), request electric power of the motor 1 is calculated from acceleration/braking information, vehicle velocity information, a load current IM and the like inputted through the bus line 19 (Q14), and the unit fuel batteries 3a of the number corresponding to the magnitude of the request electric power are connected with the voltage transformer 22 by turning ON corresponding electric power supply switches 23 (Q15). Thus, electric power is supplied to the motor 1 from the voltage transformer 22 at a predetermined constant voltage. Also, since, even when the request electric power is fluctuated, the number of the unit fuel batteries 3a to be connected with the voltage transformer 22 is changed according to the fluctuation, response of supplying electric power from the fuel battery 3 corresponding to the fluctuation of the request electric power is improved. Then, the above-mentioned control is repeated until the key switch of a vehicle is turned OFF, and when the key switch is turned OFF, both the first and second switches 61 and 62 are turned OFF (Q16 and 17).
The charging control is performed as the charging control in the second embodiment shown in
Now, in the above-mentioned third embodiment, such a constitution is employed that supply of oxygen and fuel is controlled in the whole fuel battery 3, but it is also possible to provide a valve for each unit fuel battery 3a to control supply of oxygen and fuel independently to the unit fuel battery 3a. In the above-mentioned first to third embodiments, the lithium ion battery has been used as the unit secondary battery 4a, but the present invention can be applied to a case in which the unit secondary battery is constituted with a battery other than the lithium ion battery.
Saito, Yasuhisa, Tahira, Hiroki, Tabuchi, Satoshi, Oka, Teruyuki, Kuwahara, Toratsugu, Demachi, Atsushi, Kubo, Toshiyuki, Onuma, Ken
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