An apparatus (10) for helping to protect an occupant (28) of a vehicle (12) includes a knee bolster (20). An energy absorbing device (80) is interposed between the knee bolster (20) and the vehicle (12). The device (80) includes a field responsive fluid (84) having a viscosity that varies in response to an energy field acting on the fluid. The device (80) also includes at least one passage (134) through which the fluid (84) flows upon movement of the knee bolster (20) relative to the vehicle (12). The device (80) further includes means (150) for varying the viscosity of the fluid (84) to vary the flow rate through the at least one passage (134) and thereby vary the resistance to movement of the knee bolster (20) relative to the vehicle (12).
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11. An apparatus for helping to protect an occupant of a vehicle, said apparatus comprising:
a knee bolster;
a cylinder containing a field responsive fluid having a viscosity that varies in response to an energy field acting on said field responsive fluid;
a piston movable in said cylinder;
a passage through which said field responsive fluid flows upon movement of said piston in said cylinder;
a shaft coupled with said knee bolster;
means for permitting said shaft to move relative to said piston in a first direction and for engaging said shaft to cause said piston to move with said shaft in said second direction opposite said first direction; and
means for varying the viscosity of said field responsive fluid to vary the rate of flow of said field responsive fluid through said passage.
1. An apparatus for helping to protect an occupant of a vehicle, said apparatus comprising:
a knee bolster; and
an energy absorbing device interposed between said knee bolster and the vehicle, said energy absorbing device comprising:
a cylinder containing a field responsive fluid having a viscosity that varies in response to an energy field acting on said field responsive fluid;
a piston movable in said cylinder and coupled with said knee bolster, an annular clearance between said piston and said cylinder forming a passage through which said field responsive fluid flows upon movement of said knee bolster; and
means for varying the viscosity of said field responsive fluid to vary the rate of flow of said field responsive fluid through said at least one passage and thereby vary the resistance to movement of said knee bolster relative to the vehicle.
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10. An apparatus as set forth in
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The present invention relates to an apparatus for helping to protect an occupant of a vehicle. More particularly, the present invention relates to an apparatus including a knee bolster and an energy absorbing device for helping the knee bolster absorb energy from impacts with the knee bolster.
Actuatable knee bolsters for helping to protect a vehicle occupant are known in the art. Such a knee bolster is typically located at a lower portion of a vehicle instrument panel and is movable from a stored position to a deployed position in response to detection of a condition for which occupant protection is desirable. The knee bolster can help to prevent the vehicle occupant from sliding under or “submarining” beneath an inflated air bag. The knee bolster can also help absorb energy of impacts with the knee bolster, such as impacts that occur during a vehicle collision.
The present invention relates to an apparatus for helping to protect an occupant of a vehicle. The apparatus includes a knee bolster and an energy absorbing device interposed between the knee bolster and the vehicle. The device includes a field responsive fluid having a viscosity that varies in response to an energy field acting on the fluid. The device also includes at least one passage through which the fluid flows upon movement of the knee bolster relative to the vehicle. The device further includes means for varying the viscosity of the fluid to vary the flow rate through the at least one passage and thereby vary the resistance to movement of the knee bolster relative to the vehicle.
The present invention also relates to an apparatus including a knee bolster, a cylinder connected to the vehicle, and a piston movable in the cylinder along a longitudinal axis of the cylinder. The cylinder contains a volume of field responsive fluid and at least one passage through which the field responsive fluid flows when the piston moves in the cylinder. The apparatus also includes a shaft having a first end connected to the piston and an opposite second end connected to the knee bolster outside of the cylinder. The shaft is movable with the piston in the cylinder. The apparatus further includes means for varying the viscosity of the field responsive fluid to vary the rate of flow of the field responsive fluid through the at least one passage and thereby vary the resistance to movement of the knee bolster relative to the vehicle.
The present invention also relates to an apparatus including a knee bolster and a magneto-rheological fluid damper interposed between the knee bolster and the vehicle. The fluid damper provides resistance to movement of the knee bolster toward a dashboard of the vehicle. The apparatus also includes means for controlling the magneto-rheological fluid damper to vary the resistance to movement of the knee bolster toward the dashboard in accordance with at least one of sensed occupant and vehicle conditions.
The present invention also relates to an apparatus including a knee bolster and an energy absorbing device interposed between said knee bolster and the vehicle. The knee bolster is actuatable in a first direction away from a dashboard of the vehicle from a stored position to a deployed position. The energy absorbing device is operative to resist to movement of the knee bolster in a second direction toward the vehicle dashboard. The energy absorbing device comprises a field responsive fluid having a viscosity that varies in response to an energy field acting on said field responsive fluid. The energy absorbing device also comprises at least one passage through which said field responsive fluid flows upon movement of said knee bolster relative to the vehicle. The energy absorbing device further comprises means for varying the viscosity of the field responsive fluid to vary the rate of flow of said field responsive fluid through said at least one passage and thereby vary the resistance to movement of said knee bolster in the second direction.
The present invention further relates to an apparatus including a knee bolster actuatable in a first direction away from a dashboard of the vehicle from a stored position to a deployed position. The apparatus also includes a magneto-rheological fluid damper interposed between the knee bolster and the vehicle. The magneto-rheological fluid damper provides resistance to movement of the knee bolster in a second direction toward the vehicle dashboard. The apparatus further includes means for controlling the magneto-rheological fluid damper to vary the resistance to movement of the knee bolster in the second direction in accordance with at least one of sensed occupant and vehicle conditions.
The foregoing and other features of the present invention will become apparent to one skilled in the art to which the present invention relates upon consideration of the following description of the invention with reference to the accompanying drawings, in which:
The present invention relates to an apparatus for helping to protect an occupant of a vehicle. In particular, the present invention relates to a vehicle occupant protection apparatus including an energy absorbing knee bolster.
The apparatus 10 includes a knee bolster 20 movable from a stored position (
In the illustrated embodiment, the knee bolster 20 forms a portion of the exterior surface of the vehicle instrument panel 24. The knee bolster 20 has an outer surface 40 that is presented generally downward and rearward in the vehicle 12 toward a seat 42 of the vehicle and toward the vehicle occupant 28. In this particular configuration, the knee bolster 20 may include a relatively soft material such as a resilient foam material covered by a skin material that matches the interior trim of the vehicle 12. Those skilled in the art, however, will appreciate that the knee bolster 20 of the present invention may have any suitable construction known in the art. For example, the knee bolster 20 could be constructed of a plastic material and/or may include an inflatable portion for helping to absorb impact forces.
The apparatus 10 includes means for actuating the knee bolster 20 from the stored position (
The vehicle 12 may also include an air bag module 54 mounted on a steering wheel 52 of the vehicle 12. The air bag module 54 includes an air bag 56 (
The apparatus 10 also includes an energy absorbing device 80. The energy absorbing device 80 is interposed between the vehicle 12, at a location identified schematically at 82, and the knee bolster 20. The energy absorbing device 80 helps to control movement of the knee bolster 20 relative to the vehicle 12. The energy absorbing device 80 is illustrated in greater detail in
Referring to
The MR fluid 84 is contained in a fluid cylinder 90. The cylinder 90 is supported in a housing 92. The housing 92 has a first end 94 from which a mounting rod portion 96 protrudes along the axis 86. The mounding rod portion 96 is fixed to the vehicle 12 at the location 82 via means 98, such as a fastener. The housing 92 may be connected to the vehicle 12 such that the housing may pivot about the mounting location 82.
The energy absorbing device 80 also includes a coil 110 that has a plurality of windings 112. The windings 112 extend around the fluid cylinder 90. The windings 112, when energized by an electric current over lead wires 152, generate a magnetic field, which extends through and acts on the MR fluid 84. The lead wires 152 are connected to a controller 150, such as a microprocessor, described below in more detail.
A piston 120 is located in the cylinder 90. The piston 120 is fixed to a shaft 122, which extends along the axis 86 through the cylinder 90 and out of a second end 124 of the housing 92 opposite the first end 94. The second end 124 of the housing 92 may include means 136 such as a bearing for helping to facilitate movement of the shaft 122 through the second end. The second end 124 of the housing 92 may also include a seal 138 for helping to seal the MR fluid 84 in the cylinder 90 and prevent leakage of the MR fluid through the second end. An end 126 of the shaft 122 is connected to the knee bolster 20 by means 128, such as a fastener. The connection between the shaft 122 and the knee bolster 20 may permit the knee bolster to pivot relative to the shaft and relative to the energy absorbing device 80.
The piston 120 is slidable in the cylinder 90 from the first condition (
The MR fluid 84 resists axial movement of the piston 120 in the cylinder 90. If the viscosity of the MR fluid 84 is low enough, the fluid in the cylinder 90 can flow through the passages 134 in the piston 120. This enables the piston 120 to move in the cylinder 90 through the body of MR fluid 84, along the axis 86 of the energy absorbing device 80. If the viscosity of the MR fluid 84 is high enough, the fluid cannot flow through the passages 134, thereby blocking movement of the piston 120 in the cylinder 90. Varying the viscosity of the MR fluid 84 thus varies the rate of flow of the fluid through the passages 134, and thereby varies the resistance to movement of the piston 120 axially in the cylinder 90. As a result, it will be appreciated that this varies the resistance to movement of the knee bolster 20 relative to the vehicle 12.
The vehicle 12 may include one or more occupant condition sensors of several known types. The occupant condition sensors are operative to sense the position of the occupant in the vehicle and/or the size or weight of the occupant. Referring to
The vehicle 12 also includes at least one vehicle condition sensor 148 (
The controller 150 is also operatively connected to the air bag module 54 via the lead wires 152. The controller 150 incorporates one of several algorithms known in the art for determining whether to deploy the air bag 56. Upon the occurrence of an event for which protection of the vehicle occupant may be desired, the occupant condition sensors 140, 142, 144, 146, and 154 and the vehicle condition sensor 148 provides appropriate output signals to the controller 150. The controller 150 uses these output signals in a known manner to determine whether to deploy the air bag 56. For example, the controller 150 may compare the output signals of the sensors 140, 142, 144, 146, 154, and 148 with outputs found in a look-up table to determine whether to deploy the air bag 56. Alternatively, the controller 150 could be operative to deploy the air bag 56 immediately upon sensing a condition for which occupant protection is desired. As a further alternative, the air bag 56 could be operatively connected directly to the vehicle condition sensor 148 and deployed immediately upon sensing a condition for which occupant protection is desired.
The controller 150 is operative to control operation of the actuators 50 to deploy the knee bolster 20 upon detection of a condition for which occupant protection is desired. The actuators 50, when actuated, move the knee bolster 20 in a first direction away from the vehicle instrument panel 24 toward the vehicle occupant 28 from the stored position of
When the actuators 50 are actuated to move the knee bolster 20 to the deployed position, the controller 150 is operative to de-energize the coil 110 so that there is a low resistance to movement of the piston 120 in the cylinder 90. Once the knee bolster 20 is moved to the deployed position, for example, after a time delay sufficient for the knee bolster to deploy has elapsed, the controller 150 controls energization of the coil to vary the resistance to movement of the piston 120 in the cylinder 90. Specifically, the controller 150 varies the resistance to movement of the piston 120 in a second direction, opposite the first direction, generally toward the instrument panel 24. The second direction is indicated generally by the arrow labeled 162 in
The controller 150 controls the operation of the energy absorbing device 80 in response to the outputs of the occupant condition sensors 140, 142, 144, 146, and 154 and the vehicle condition sensor 148. Control of the energy absorbing device 80 may be responsive to the vehicle crash severity as sensed by the vehicle condition sensor 148. Control of the energy absorbing device 80 may also be responsive to the size, weight, and/or position of the occupant, or to any other factor that may be useful in determining how much resistance the knee bolster 20 should offer under load.
The apparatus 10 may be configured such that the controller 150 maintains the coil in either a normally energized condition or a normally de-energized condition. If the coil 110 is normally energized, the MR fluid 84 would have an initially high viscosity and thus prevent movement of the piston 120 in the cylinder 90 prior to actuation of the energy absorbing device 80. Upon sensing a vehicle condition for which deployment of the knee bolster 20 is desired, the controller 150 would reduce energization of or de-energize the coil 110 in order to allow deployment of the knee bolster. The controller 150 would activate the actuators 50 to deploy the knee bolster 20 to the condition of FIG. 2. Once the knee bolster 20 is deployed (e.g., after a predetermined time delay), the controller 150 would energize the coil 110, in accordance with sensed vehicle and occupant parameters, so that the energy absorbing device 80 provides the appropriate level of resistance and energy absorption.
If the coil 110 is normally de-energized, the MR fluid 84 would have an initially low viscosity and thus permit movement of the piston 120 in the cylinder 90. Upon sensing a vehicle condition for which deployment of the knee bolster 20 is desired, the controller 150 would activate the actuators 50 to deploy the knee bolsters 20. Once the knee bolster 20 is deployed (e.g., after a predetermined time delay), the controller 150 would energize the coil 110, in accordance with sensed vehicle and occupant parameters, so that the energy absorbing device 80 provides the appropriate level of resistance and energy absorption.
In the event of a crash condition involving sudden vehicle deceleration, or other event for which protection of the vehicle occupant may be desired, the sensors 140, 142, 144, 146, 148, and 154 provide appropriate output signals to the controller 150. According to the present invention, the controller 150 adjusts the viscosity of the MR fluid 84 in accordance with these output signals. The controller 150 determines how to adjust the viscosity of the MR fluid 84 by known means, such as a look-up table or an algorithm that utilizes the values provided by the sensors.
Under certain crash conditions, it may be desirable to adjust the rate at which the energy absorbing device 80 absorbs the energy of impacts with the knee bolster 20. It will be appreciated that the energy absorbing device 80 will absorb impact energy through the stroke length of the piston 120 in the cylinder 90. It is desirable to use as much of this stroke length as possible to absorb the impact energy of the occupant 28, particularly the occupant's leg 26. Thus, the controller 150 preferably adjusts the viscosity of the MR fluid 84 to help meet this goal.
For example, in the event of a sensed crash condition of relatively low severity, the occupant 28 will have a relatively low amount of kinetic energy to be absorbed by the knee bolster 20. Therefore, the energy absorbing device 80 can resist in a relatively weak manner the occupant's forward movement, and still absorb most or all of the kinetic energy of the occupant 28 during the stroke of the energy absorbing device. To achieve this result, the controller 150 may be adapted to cause the strength of the magnetic field generated by the coil 110 to be relatively low when a low severity crash condition is sensed. This relatively low magnetic field strength causes the MR fluid 84 to have a low viscosity, and thus decreases the resistance to movement of the knee bolster 20 in the second direction under load applied by the occupant 28. The knee bolster 20 will thus move in the second direction with a relatively low resistance provided by the energy absorbing device 80. The energy absorbing device 80 may thus absorb the relatively low kinetic energy of the occupant 28 through a substantial portion of the stroke of the device.
Alternatively, in the event of a sensed crash condition of relatively high severity, the occupant 28 will have a relatively high amount of kinetic energy to be absorbed by the energy absorbing device 80. Therefore, the energy absorbing device 80 may be adapted to resist in a relatively strong manner the occupant's forward movement, in order to absorb most or all of the kinetic energy of the occupant 28 during the stroke of the energy absorbing device. To achieve this result, the controller 150 may be adapted to cause the strength of the magnetic field generated by the coil 110 to be relatively high when a high severity crash condition is sensed. This relatively high magnetic field strength increases the viscosity of the MR fluid 84, and thus increases the resistance to movement of the knee bolster 20 in the second direction under load applied by the occupant 28. The knee bolster 20 will thus move in the second direction with a relatively high resistance provided by the energy absorbing device 80. The energy absorbing device 80 may thus absorb the relatively high kinetic energy of the occupant 28 through a substantial portion of the stroke of the device.
The controller 150 also may determine at the onset of the crash event whether to change the condition of the MR fluid 84 on the basis of sensed occupant conditions. The sensed occupant conditions may include the position of the occupant 28 as sensed by the occupant position sensors 144 or the seat position sensor 146. The sensed occupant conditions may also include the weight of the occupant 28 as sensed by the occupant weight sensor 142 or the seat belt tension as sensed by the seat belt tension sensor 140. The sensed occupant conditions may further include whether the seat belt is buckled, as indicated by the seat belt buckle switch 154.
For example, the occupant 28 may be positioned relatively close to the steering wheel 52 or the occupant may be below a predetermined weight. In this instance, at the onset of an event for which occupant protection is desired, the controller 150 may respond to these sensed conditions by decreasing the strength of the magnetic field generated by the coil 110. This would cause the viscosity of the MR fluid 84 to decrease, which would decrease the resistance applied by the energy absorbing device 80 to movement of the knee bolster 20 in the second direction.
Similarly, the occupant 28 may be positioned relatively far from the steering wheel 52 or the occupant may be above a predetermined weight. In this instance, at the onset of an event for which occupant protection is desired, the controller 150 may respond to these sensed conditions by increasing the strength of the magnetic field generated by the coil 110. This would cause the viscosity of the MR fluid 84 to increase, which would increase the resistance applied by the energy absorbing device 80 to movement of the knee bolster 20 in the second direction.
Vehicle and occupant conditions can change during the duration of a sensed event in ways that would make it desirable to change the energy absorbing capacity of the energy absorbing device 80. The present invention is advantageous in that the viscosity of the MR fluid 84 can be changed within a very short period of time, for example, in a few milliseconds. The sensors 140-148 and the controller 150 are operative to sense changing conditions during the sensed event and adjust the viscosity of the MR fluid 84 accordingly during the event. As a result, the resistance to movement of the knee bolster 20 in the second direction can be varied during the duration of the crash event, instead of only at the onset of the crash event, to adjust the protection being provided to the occupant. In addition, the viscosity of the MR fluid 84 can be controlled during the crash event to provide a desired “ride down” characteristic.
A second embodiment of the present invention is illustrated in
The MR fluid 84a resists axial movement of the piston 120a in the cylinder 90a. If the viscosity of the MR fluid 84a is low enough, the fluid in the cylinder 90a can flow through the passage 170 between the upper and lower cylinder portions 130a and 132a. This enables the piston 120a to move in the cylinder 90a through the body of MR fluid 84a, along the axis 86a of the energy absorbing device 80a. If the viscosity of the MR fluid 84a is high enough, the fluid cannot flow through the passage 170, thereby blocking movement of the piston 120a in the cylinder 90a. Varying the viscosity of the MR fluid 84a thus varies the rate of flow of the fluid through the passage 170, and thereby varies the resistance to movement of the piston 120a axially in the cylinder 90a.
In the event of a crash condition involving sudden vehicle deceleration, or other event for which protection of the vehicle occupant may be desired, the viscosity of the MR fluid 84a may be varied in a manner similar or identical to that described above in reference to the first embodiment of
A third embodiment of the present invention is illustrated in
The piston 120b has an extended position wherein the first and second portions 180 and 182 extend away from each other in opposite directions generally perpendicular to the axis 86b. When in the extended position, the first and second portions 180 and 182 rest against the shoulder portions 186. The piston 120b has a retracted position wherein the first and second portions 180 and 182 pivot away from the extended position and away from the shoulder portions 186, extending at acute angles relative to the axis 86b. The extended position is illustrated in solid lines in
The first and second portions 180 and 182 form an annular clearance or passage 190 between the piston 120b and the cylinder 90b. The passage 190 establishes fluid communication between the upper cylinder portion 130b and the lower cylinder portion 132b. When the piston 120b is in the extended position, the passage 190 has a predetermined size or cross-sectional area. When the piston 120b is in the retracted position, the passage 190 has a larger size or cross-sectional area.
The MR fluid 84b resists axial movement of the piston 120b in the cylinder 90b. If the viscosity of the MR fluid 84b is low enough, the fluid in the cylinder 90b can flow through the passage 190 between the upper cylinder portion 130b and lower cylinder portion 132b. This enables the piston 120b to move in the cylinder 90b through the body of MR fluid 84b, along the axis 86b of the energy absorbing device 80b. If the viscosity of the MR fluid 84b is high enough, the fluid cannot flow through the passage 190, thereby blocking movement of the piston 120b in the cylinder 90b. Varying the viscosity of the MR fluid 84b thus varies the rate of flow of the fluid through the passage 190, and thereby varies the resistance to movement of the piston 120b axially in the cylinder 90b.
The rate of flow of the MR fluid 84b through the passage 190 also depends on whether the first and second portions 180 and 182 of the piston 120b are extended or retracted. When the piston 120b is in the extended position, the relatively small area of the passage 190 lowers the flow rate of MR fluid 84b through the passage for a given amount of force urging the piston to move axially along the cylinder 90b. When the piston 120b is in the retracted position, the relatively large area of the passage 190 increases the flow rate of MR fluid 84b through the passage.
When the piston moves in the first direction 160b, the MR fluid 84b acts on the first and second portions 180 and 182 and urges the portions to the retracted position. This is shown by the piston 120b and shaft 122b illustrated in dashed lines in FIG. 8. As the piston 120b moves through the MR fluid 84b in the first direction 160b, the first and second portions 180 and 182 pivot in the direction of the curved arrows labeled 192 in FIG. 8. When the piston 120b is urged to the retracted position by movement in the first direction 160b, the size or area of the passage 190 increases, which helps reduce resistance to axial movement of the piston in the first direction along the cylinder 90b.
When the piston moves in the second direction 162b, the MR fluid 84b acts on the first and second portions 180 and 182 and urges the portions to the extended position. This is shown by the piston 120b and shaft 122b illustrated in solid lines in FIG. 8. As the piston 120b moves through the MR fluid 84b in the second direction 162b, the first and second portions 180 and 182 pivot in the direction of the curved arrows labeled 194 in FIG. 8. When the piston 120b is urged to the extended position by movement in the second direction 162b, the size or area of the passage 190 decreases, which helps reduce resistance to axial movement of the piston in the second direction along the cylinder 90b.
In the event of a crash condition involving sudden vehicle deceleration, or other event for which protection of the vehicle occupant may be desired, a vehicle occupant protection device (e.g., the knee bolster of
Once the energy absorbing device 80b is in the actuated condition (FIG. 8), movement of the piston 120b in the second direction 162b will urge the portions 180 and 182 to the extended position, which increases resistance to movement of the piston in the second direction. In addition to this, the viscosity of the MR fluid 84b may be varied in a manner similar or identical to that described above in reference to the first embodiment of
A fourth embodiment of the present invention is illustrated in
The shaft 122c is slidable through the piston 120c in the first and second directions 160c and 162c. The piston 120c includes a mechanism 202 that permits movement of the shaft 122c relative to the piston 120c in the first direction 160c and blocks movement of the shaft relative to the piston in the second direction 162c. The mechanism 202 is illustrated in
The mechanism 202 includes a ramp 204 and at least one ball 206, such as a ball bearing. The ramp 204 has a surface that is presented facing the shaft 122c and extends at an acute angle toward the shaft. In the embodiment illustrated in
The piston 120c has an outside diameter that is smaller than the inside diameter of the cylinder 90c. This creates an annular clearance or passage 210 between the piston 120c and the cylinder 90c. The passage 210 establishes fluid communication between the upper cylinder portion 130c and the lower cylinder portion 132c. The degree to which the outside diameter of the piston 120c is smaller than the inside diameter of the cylinder 90c may vary such that the passage 210 may have a desired size.
In the event of a crash condition involving sudden vehicle deceleration, or other event for which protection of the vehicle occupant may be desired, a vehicle occupant protection device (e.g., the knee bolster of
Once the energy absorbing device 80c is in the actuated condition (FIG. 10), movement of the shaft 122c in the second direction 162c will urge the balls 206 to move in the second direction onto and along the ramp 204. As the balls 206 move along the ramp 204 in the second direction 162c, the balls become wedged between the ramp and the shaft 122c. The piston 120c is thus clamped onto the shaft 122c by the mechanism 200, which causes the piston to move in the second direction with the shaft. This is shown in
The MR fluid 84c resists axial movement of the piston 120c in the second direction 162c in the cylinder 90c. If the viscosity of the MR fluid 84c is low enough, the fluid in the cylinder 90c can flow through the passage 210 between the upper cylinder portion 130c and lower cylinder portion 132c. This enables the piston 120c to move in the cylinder 90c through the body of MR fluid 84c, along the axis 86c of the energy absorbing device 80c. If the viscosity of the MR fluid 84c is high enough, the fluid cannot flow through the passage 210, thereby blocking axial movement of the piston 120c in the cylinder 90c. Varying the viscosity of the MR fluid 84c thus varies the rate of flow of the fluid through the passage 210, and thereby varies the resistance to movement of the piston 120c in the second direction 162c in the cylinder 90c.
The viscosity of the MR fluid 84c may be varied in a manner similar or identical to that described above in reference to the first embodiment of
A fifth embodiment of the present invention is illustrated in
Referring to
The energy absorbing device 80d of the fifth embodiment also includes a bypass valve 230 positioned at the second end 224 of the bypass channel 220. The bypass valve 230 includes a ball stop 232 biased into a ball seat 234 by a spring 236. The ball stop 232, when seated in the ball seat 234, blocks flow of the MR fluid 84d through the bypass channel 220. When the ball stop 232 is moved against the bias of the spring 236 out of the seat 234 (see FIG. 12), flow of the MR fluid 84d through the bypass channel 220 is enabled.
Those skilled in the art will appreciate that the bypass valve 230 and/or the bypass channel 220 may have alternative configurations. For example, the bypass valve 230 may comprise a valve separate from and external to the cylinder. The bypass channel 220 may comprise a conduit or tubing separate from and external to the cylinder.
The piston 120d has an outside diameter that is smaller than the inside diameter of the cylinder 90d. This creates an annular clearance or passage 240 between the piston 120d and the cylinder 90d. The passage 240 establishes fluid communication between the upper cylinder portion 130d and the lower cylinder portion 132d. The degree to which the outside diameter of the piston 120d is smaller than the inside diameter of the cylinder 90d may vary such that the passage 240 may have a desired size.
In the event of a crash condition involving sudden vehicle deceleration, or other event for which protection of the vehicle occupant may be desired, a vehicle occupant protection device (e.g., the knee bolster of
Referring to
The bypass valve 230, when opened, permits the MR fluid 84d to flow through the bypass channel 220 from the upper cylinder portion 130d to the lower cylinder portion 132d as the piston 120d moves in the first direction 160d in the cylinder 90d. Flow of the MR fluid 84d through the bypass channel 220 helps reduce resistance to movement of the piston 120d in the first direction 160d in the cylinder 122d. This helps permit the energy absorbing device 80d to move from the non-actuated condition of
Once the energy absorbing device 80d is in the actuated condition (
The MR fluid 84d resists axial movement of the piston 120d in the second direction 162d in the cylinder 90d. If the viscosity of the MR fluid 84d is low enough, the fluid in the cylinder 90d can flow through the passage 240 between the upper cylinder portion 130d and lower cylinder portion 132d. This enables the piston 120d to move in the cylinder 90d through the body of MR fluid 84d, along the axis 86d of the energy absorbing device 80d. If the viscosity of the MR fluid 84d is high enough, the fluid cannot flow through the passage 240, thereby blocking axial movement of the piston 120d in the cylinder 90d. Varying the viscosity of the MR fluid 84d thus varies the rate of flow of the fluid through the passage 240, and thereby varies the resistance to movement of the piston 120d in the second direction 162d in the cylinder 90d.
The viscosity of the MR fluid 84d may be varied in a manner similar or identical to that described above in reference to the first embodiment of
The energy absorbing devices of the embodiments illustrated in
In the embodiment illustrated in
As shown in
Since the knee bolster 20e of the embodiment illustrated in
In the event of a crash condition involving sudden vehicle deceleration, or other event for which protection of the vehicle occupant may be desired, the sensors 140e, 142e, 144e, 146e, 148e, and 154e provide appropriate output signals to the controller 150e. The controller 150e adjusts the viscosity of the MR fluid (not shown in
During the sensed event, the occupant 28e, particularly the occupant's legs 26e, may move into contact with the knee bolster 20e. The controller 150e preferably adjusts the viscosity of the MR fluid in order to use as much of the stroke length of the energy absorbing device 80e as possible to absorb the impact energy of the occupant 28e with the knee bolster 20e. The controller 150e may also sense changing conditions during the sensed event and adjust the viscosity of the MR fluid accordingly during the event.
From the above description of the invention, those skilled in the art will perceive improvements, changes and modifications. Such improvements, changes and modifications within the skill of the art are intended to be covered by the appended claims.
Meduvsky, Alex G., Frank, Matthew C., Herberg, Arnold J., Zwolinski, Joseph J.
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Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
Sep 04 2002 | MEDUVSKY, ALEX G | TRW Vehicle Safety Systems Inc | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 013275 | /0533 | |
Sep 04 2002 | FRANK, MATTHEW C | TRW Vehicle Safety Systems Inc | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 013275 | /0533 | |
Sep 04 2002 | HERBERG, ARNOLD J | TRW Vehicle Safety Systems Inc | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 013275 | /0533 | |
Sep 04 2002 | ZWOLINSKI, JOSEPH J | TRW Vehicle Safety Systems Inc | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 013275 | /0533 | |
Sep 10 2002 | TRW Vehicle Safety Systems Inc. | (assignment on the face of the patent) | / | |||
Feb 28 2003 | TRW Vehicle Safety Systems, Inc | JPMorgan Chase Bank | THE US GUARANTEE AND COLLATERAL AGREEMENT | 013964 | /0290 |
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