A circuit board includes: a metallic plate having an opening; a flexible circuit board disposed on a first surface of the metallic plate; and a printed circuit board disposed in the opening of the metallic plate. The flexible circuit board is protruded to the opening of the metallic plate so that a part of the flexible circuit board is bonded to the printed circuit board. The printed circuit board includes a first land disposed on a first surface of the printed circuit board, which is disposed on the first surface of the metallic plate. The flexible circuit board includes a second land disposed on a first surface of the flexible circuit board, which is opposite to the metallic plate. The first and second lands are electrically connected each other with a connecting member.
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1. A circuit board comprising:
a metallic plate having an opening, a first surface and a second surface, wherein the first surface is opposite to the second surface, and wherein the opening penetrates from the first surface to the second surface;
a flexible circuit board disposed on the first surface of the metallic plate; and
a printed circuit board disposed in the opening of the metallic plate,
wherein the flexible circuit board is protruded to the opening of the metallic plate so that a part of the flexible circuit board is connected to the printed circuit board,
wherein the printed circuit board includes a first land as a part of a conductor pattern, the first land disposed on a first surface of the printed circuit board, which is disposed on the first surface of the metallic plate,
wherein the flexible circuit board includes a second land as a part of a conductor pattern, the second land disposed on a first surface of the flexible circuit board, which is opposite to the metallic plate, and
wherein the first and second lands are electrically connected each other with a connecting member.
2. The circuit board according to
3. The circuit board according to
4. The circuit board according to
5. The circuit board according to
6. The circuit board according to
wherein the overlapping portion includes a through hole, which penetrates through the flexible circuit board and the printed circuit board, and
wherein the connecting member includes a metal pin, which is disposed in the through hole.
7. The circuit board according to
wherein the metal pin includes a wide width portion having a width a slight wider than a width of the through hole, and
wherein the wide width portion is capable of inserting into the through hole so that the metal pin is mounted in the through hole.
8. The circuit board according to
wherein the wide width portion of the metal pin is disposed at a center of the metal pin, and
wherein the wide width portion is provided in such a manner that the center of the metal pin is partially pressed and thinned.
9. The circuit board according to
wherein the flexible circuit board further includes a film base and an adhesion layer,
wherein the film base is made of thermosetting resin,
wherein the second land of the flexible circuit board is disposed on a first surface of the film base, and
wherein the adhesion layer for laminating the flexible circuit board on the metallic plate with the printed circuit board is disposed on a second surface of the film base, which is opposite to the first surface of the flexible circuit board.
10. The circuit board according to
11. The circuit board according to
12. The circuit board according to
13. The circuit board according to
wherein the flexible circuit board further includes a film base,
wherein the film base is made of thermosetting resin, and
wherein the second land of the flexible circuit board is disposed on a first surface of the film base.
16. The circuit board according to
wherein the metallic plate further includes a protrusion, which is disposed in the opening of the metallic plate and opposite to the flexible circuit board, and
wherein the protrusion is capable of supporting the printed circuit board.
17. The circuit board according to
18. The circuit board according to
wherein the circuit board provides a plurality of electric circuits, which are classified with functions so that the electric circuits are divided into a plurality of blocks including an individual circuit block and a common circuit block,
wherein the individual circuit block has a conductor pattern of the electric circuits, which is changeable in accordance with a design of the circuit board,
wherein the common circuit block has a common conductor pattern of the electric circuits, which is common even when the design of the circuit board is changed,
wherein the flexible circuit board provides the individual circuit block, and
wherein the printed circuit board provides the common circuit block.
19. The circuit board according to
wherein the common circuit block includes a control circuit block for processing a measurement result of a meter board, and
wherein the individual circuit block includes an indicating circuit block for indicating a processed measurement result.
20. The circuit board according to
22. The circuit board according to
23. The circuit board according to
24. The circuit board according to
25. The circuit board according to
26. The circuit board according to
27. The circuit board according to
28. The circuit board according to
29. The circuit board according to
30. The circuit board according to
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This application is based on Japanese Patent Application No. 2003-326509 filed on Sep. 18, 2003, the disclosure of which is incorporated herein by reference.
The present invention relates to a circuit board having a metallic plate, a printed circuit board and a flexible circuit board.
A circuit board having a metallic plate as a substrate and a flexible circuit board is disclosed in Japanese Patent Application Publication No. 2003-51651. The flexible circuit board is bonded on the metallic plate directly so that the circuit board has excellent heat conductivity and high rigidity. The flexible circuit board is made of thermoplastic resin. The circuit board is used, for example, for a meter board (i.e., a combination meter) in an instrument panel of an automotive vehicle. In this case, the circuit board has following problems.
Although the meter board of the vehicle works as a meter, it is required for the meter board to have a novel and impressive design. Therefore, each meter board has a different design corresponding to a type of the vehicle.
In general, it is required for the meter board to become larger, because of the design. For example, positioning of a motor for driving an indicator and an illumination lamp for the indicator is determined on the basis of the design; and therefore, the meter board becomes larger. Further, on the meter board, a control circuit for controlling the motor and the lamp is mounted. Specifically, the control circuit is mounted on an unused space in the meter board.
To comply with both conditions of the large meter board and the positioning of the control circuit, the circuit board includes multiple flexible circuit boards mounted on the metallic plate. Therefore, the area of the flexible circuit board becomes larger. Accordingly, a manufacturing cost becomes higher. Further, since the meter board has a different design corresponding to a type of the vehicle, so that a man-hour for designing the circuit board becomes larger.
In view of the above-described problem, it is an object of the present invention to provide a large circuit board having excellent heat conductivity and high rigidity. Further, the circuit board is manufactured at low cost and provides to reduce a man-hour for designing a circuit positioning.
A circuit board includes: a metallic plate having an opening; a flexible circuit board disposed on a first surface of the metallic plate; and a printed circuit board disposed in the opening of the metallic plate. The flexible circuit board is protruded to the opening of the metallic plate so that a part of the flexible circuit board is bonded to the printed circuit board. The printed circuit board includes a first land as a part of a conductor pattern, the first land disposed on a first surface of the printed circuit board, which is disposed on the first surface of the metallic plate. The flexible circuit board includes a second land as a part of a conductor pattern, the second land disposed on a first surface of the flexible circuit board, which is opposite to the metallic plate. The first and second lands are electrically connected each other with a connecting member.
The above circuit board can be a large circuit board, and has excellent heat conductivity and high rigidity. Further, the circuit board is manufactured at low cost and provides to reduce a man-hour for designing a circuit positioning.
Preferably, the circuit board provides a plurality of electric circuits, which are classified with functions so that the electric circuits are divided into a plurality of blocks including an individual circuit block and a common circuit block. The individual circuit block has a conductor pattern of the electric circuits, which is changeable in accordance with a design of the circuit board. The common circuit block has a common conductor pattern of the electric circuits, which is common even when the design of the circuit board is changed. The flexible circuit board provides the individual circuit block. The printed circuit board provides the common circuit block.
The above and other objects, features and advantages of the present invention will become more apparent from the following detailed description made with reference to the accompanying drawings. In the drawings:
(First Embodiment)
As shown in
The printed circuit board 2a in the circuit board 100 is a multi-layered printed circuit board having multiple conductor patterns embedded in an insulation substrate 21. A part of the conductor patterns is exposed on the surface of the insulation substrate 21 so that the land 22 is formed. The printed circuit board 2a can be made of a glass epoxy board (i.e., FR4, which is a glass fiber epoxy laminate), which is used for a circuit board in general. A solder resist layer 13 is formed on the film base 11a and the land 12. Another solder resist layer 23 is formed on the insulation substrate 21. The solder resist layers 13, 23 are made of insulation resin.
As shown in
In the circuit board 100, the surface of the metallic plate 3a and the surface of the printed circuit board 2a are almost same height. Therefore, a height difference (i.e., a step) between the land 22 of the printed circuit board 2a and the land 12 of the flexible circuit board 1a is small, so that the connection between them can be easily performed by the solder 4a. Accordingly, the reliability of the connection between the lands 12, 22 is improved. The land 22 of the printed circuit board 2a and the land 12 of the flexible circuit board 1a are overlapped at an overlapping portion W1. The overlapping portion W1 is provided by projecting a part of the land 12 of the flexible circuit board 1a to the land 22 of the printed circuit board 2a in a vertical direction perpendicular to the metallic plate 3a. Thus, since the lands 12, 22 are approximated and overlapped each other so that the overlapping portion W1 is formed, the connection can be easily performed with the solder 4a. Accordingly, the reliability of the connection is improved.
The circuit board 100 has following merits. For example, a circuit block having a complicated electric circuit such as a control circuit is formed as one unit in the printed circuit board 2a, which has small and multi-layered construction. Then, the printed circuit board 2a is inserted in the opening 3ah of the metallic plate 3a. Thus, the printed circuit board 2a having the complicated circuit construction is small and multi-layered so that the printed circuit board 2a can be manufactured at low cost. Further, the complicated circuit block including the control circuit is formed as one unit so that a man-hour for designing a circuit positioning can be reduced. On the other hand, since the flexible circuit board 1a includes a circuit block having comparatively simple circuit construction, the flexible circuit board 1a can be a single layer circuit board. Therefore, the flexible circuit board 1a can be manufactured at low cost even when the flexible circuit board 1a becomes a large circuit board. Since the printed circuit board 2a is inserted in the opening 3ah, the dimensions of the circuit board 100 as a whole are defined by the dimensions of the metallic plate 3a. Therefore, the circuit board 100 does not become larger.
Thus, the circuit board 100 having excellent heat conductivity and high rigidity becomes a large circuit board, and is manufactured at low cost and provides to reduce the man-hour for designing a circuit positioning.
The circuit board 100 is suitably used for a meter board (i.e., a combination meter) in an instrument panel of an automotive vehicle. Here, the meter board has a different design corresponding to a type of the vehicle. An electric circuit formed on the circuit board 100 can be divided into multiple blocks in accordance with their functions. When the circuit board 100 is the meter board having various designs, the electric circuit formed on the circuit board 100 can be divided into two blocks, which are an individual circuit block and a common circuit block. A conductor pattern of the individual circuit block as a design circuit block can be changed easily in accordance with the design of the meter board. Another conductor pattern of the common circuit block as a fixed circuit block can be used commonly without depending on the design of the meter board. For example, in the meter board, the common circuit block is composed of a control circuit block, a power source block and the like. The control circuit block processes and controls the meter board on the basis of measurement results. The individual circuit board includes an indicator circuit block composed of a motor for driving an indicator needle and an illumination lamp for the indicator. The indicator needle indicates the processed measurement results outputted from the control circuit block. Specifically, the meter board has many types of design, and further, the design of the meter board is changed frequently. Accordingly, the control block having the function of processing and controlling the measurement results composes the common circuit block, and the indicator circuit block having the function of indicating the processed measurement results composes the individual circuit block. Therefore, the man-hour for designing is reduced.
In the above case, the conductor pattern corresponding to the individual circuit block as the indicator circuit block is formed on the flexible circuit board 1a, and the conductor pattern corresponding to the common circuit block as the control circuit block is formed on the printed circuit board 2a. Thus, the electric circuit formed in the circuit board 100 is classified into the individual circuit block and the common circuit block so that the conductor patterns of the electric circuit are divided into the individual circuit block and the common circuit block. Thus, the common circuit block having the common conductor pattern without depending on the design of the meter board is standardized to only a few kinds of the printed circuit board 2a in accordance with a scale of a processor and/or a controller for processing and controlling measurement results. Further, an inspection of properties of the common circuit block formed in the printed circuit board 2a can be standardized.
In the meter board for the vehicle, even when the indicator circuit block, i.e., the individual circuit block is large, the circuit board 100 can be manufactured at low cost. Here, when the indicator circuit block becomes larger, the flexible circuit board 1a also becomes larger. Further, when the conductor pattern of the electric circuit is changed so that the design of the meter board is changed, only the conductor pattern formed on the flexible circuit board 1a in the individual circuit block is changed. Thus, the design change can be easily performed by only changing the conductor pattern of the flexible circuit board. Accordingly, the man-hour for designing the circuit positioning is reduced; and therefore, the meter board, the design of which is changed, can be manufactured in a short period.
A combination meter for the vehicle having the circuit board 100 is, for example, shown in
(Second Embodiment)
A circuit board 101 according to a second embodiment of the present invention is shown in
In the circuit board 101, no additional member is disposed between the lands 12, 22, so that the solder 4a is prevented from separating up and down when the lands 12, 22 are soldered. Thus, the lands 12, 22 are strongly and reliably bonded with the solder 4a so that the reliability of the connection between the lands 12, 22 is improved.
(Third Embodiment)
A circuit board 102 according to a third embodiment of the present invention is shown in
When the lands 12, 22 are bonded with the conductive paste 4c, it is preferred that the step between the lands 12, 22 becomes smaller as much as possible. Accordingly, the land 12 of the flexible circuit board 1c, the film base 11a, the adhesion layer 14, the land 22 of the printed circuit board 2a are disposed on the metallic plate 3a and the printed circuit board 2a without overlapping together. The conductive paste 4c is printed or transferred on the lands 12, 22 after the flexible circuit board 1a is bonded to the printed circuit board 2a with the metallic plate 3a. Preferably, to reduce the influence of the step, the thickness of the conductive paste 4c is equal to or thicker than 8 μm . The conductive paste 4c is formed of a silver (i.e., Ag) paste, a copper (i.e., Cu) paste or the like. A resist layer 13c is formed on the land 12 of the flexible circuit board 1c. Another resist layer 5c is formed on the conductive paste 4c. The resist layers 13c, 5c work as an insulator.
In the circuit board 102, the lands 12, 22 are strongly and reliably bonded with the conductive paste 4c so that the reliability of the connection between the lands 12, 22 is improved.
(Fourth Embodiment)
A circuit board 103 according to a fourth embodiment of the present invention is shown in
Specifically, the flat portion 6w having wide width is formed by the caulking method so that the center of the metallic pin 6 is partially pressed and expanded. Thus, the center of the pin 6 is thinned and expanded. The caulking method provides the flat portion 6w at low cost.
As shown in
As shown in
(Fifth Embodiment)
A circuit board 104 according to a fifth embodiment of the present invention is shown in
(Sixth Embodiment)
A circuit board 106 according to a sixth embodiment of the present invention is shown in
(Seventh Embodiment)
A circuit board 107 according to a seventh embodiment of the present invention is shown in
Such changes and modifications are to be understood as being within the scope of the present invention as defined by the appended claims.
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Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
Aug 17 2004 | NAKAKUKI, KIYOSHI | Denso Corporation | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 015775 | /0687 | |
Sep 07 2004 | Denso Corporation | (assignment on the face of the patent) | / |
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