An economical system and method for eliminating manual operations in smaller scale animal feeding water bottle management is provided. A hand held cap removal tool captures the perimeter of the water bottle cap for automatic capping or decapping. Provisions for suspending the tool for convenient universal motion over a work area are described. The cap removal tool accommodates straight and angled water delivery tubes and most popular water bottle cap sizes.
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1. A power tool for handling a bottle cap, utilized for an animal water feeding bottle, comprising:
(a) a straight tube having an interior area;
(b) a gripper head being affixed at a first end of said straight tube, said gripper head comprising a confluent, substantially hollow upper and lower section, said upper section having an aperture at a center area of said upper section, said aperture being connected to said first end of said straight tube, said aperture being confluent with said straight tube's interior area, said upper section extending radially outward from said center area aperture, said lower section being a gripper ring perpendicularly attached to an outer edge of said radially outwardly extending upper section at an outer edge of said gripper ring;
(c) said gripper ring having an interior surface, said interior surface adapted to engage an exterior surface of said bottle cap to be handled by said gripper ring;
(d) a first annular groove at said point of attachment of said gripper ring to said outer edge;
(e) an O ring, said O ring having a slightly smaller diameter than a diameter of said bottle cap, so that when said O ring is placed within said first annular groove said O ring acts as a spacer between said gripper head upper section and said gripper ring to minimize a tendency of said gripper ring to grasp said bottle cap by said gripper head during bottle cap removal procedures;
(f) a source of power; and
(g) means for connecting a second end of said straight tube to said source of power, said source of power having means for rotating said straight tube in a first direction or in a second direction in accordance with the intentions of an operator, so that when said straight tube is connected to said power source connecting means, and when said power source connecting means is connected to said source of power, and when said gripper ring is secured over said matching bottle cap by said operator, activating said power source in a first direction by said operator secures said bottle cap to said bottle when said bottle cap is positioned on top of screw threads on said bottle, and activating said power source in a second direction by said operator removes said bottle cap from said bottle when said bottle cap is secured to said screw threads on said bottle.
14. A power tool for handling a screw cap bottle cap, utilized for an animal water feeding screw cap bottle, comprising:
(a) a straight tube;
(b) a gripper head being affixed at a first end of said straight tube, said gripper head comprising a confluent, substantially hollow upper and lower section, said upper section having an aperture at a center area of said upper section, said center area of said upper section being connected to said first end of said straight tube, said aperture being confluent with an interior area of said straight tube, said upper section extending radially outward from said center area, said lower section being a gripper ring perpendicularly attached at an outer edge of said radially outwardly extending upper section at an outer edge of said gripper ring;
(c) said gripper ring having at least one set of serrations along an interior surface positioned parallel to said straight tube, said at least one set of said gripper ring serrations substantially matching bottle cap serrations on an exterior surface of a least one bottle cap to be handled by said gripper ring;
(d) a first annular groove at said point of attachment of said gripper ring to said outer edge;
(e) an O ring, said O ring having a slightly smaller diameter than a diameter of said bottle cap, so that when said O ring is placed within said first annular groove said O ring acts as a spacer between said gripper head upper section and said gripper ring to minimize a tendency of said gripper ring to grasp said bottle cap by said gripper head during bottle cap removal procedures;
(f) an electric screw driver; and
(g) said second end of said straight tube having a typically hexagonally shaped drive tool mating piece for connection to said electric screw driver, said electric screw driver being selected from the group consisting of battery powered or electric line cord powered, said electric screw driver having means for controlling torque over a range directed by an operator, said electric screw driver having means for rotation in a first direction or a second direction in accordance with directions from said operator, so that when said drive tool mating piece is connected to said electric drill, and when said gripper ring serrations are secured over said matching bottle cap serrations by said operator, activating said power source in a first direction by said operator secures said bottle cap to said bottle when said bottle cap is positioned on top of screw threads on said bottle, and activating said power source in a second direction by said operator removes said bottle cap from said bottle when said bottle cap is secured to said screw threads on said bottle.
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This application claims the benefit of U.S. Provisional Application No. 60/509,792, filed Oct. 9, 2003. This invention relates to bottle cap handling systems, and in particular to devices and methods for installing and removing caps from animal water feeding bottles.
Medical research depends on animal experimentation which demands large numbers of animals, such as mice, rats, guinea pigs, and so on. Depending on the nature of the project animals may be housed singly or in multiples in each cage. In either case, a container for water is usually essential for each cage. In the past and to some extent even today this problem was addressed by providing a rubber stopper with a through hole, inserting a specially designed stainless steel tube in the hole, and inserting the rubber stopper into a suitable glass or plastic water bottle. Obvious problems with reliability and labor considerations led to the growing use of metal or plastic screw caps to replace the rubber stoppers, and matching threaded neck water bottles. While this provided reliable animal watering devices the lab technician was still faced with dealing with perhaps thousands of bottles each day. Each bottle cap has to be unscrewed to remove the cap, the bottle emptied of remaining water, filled with fresh water, and finally the cap resecured. This tedious work is not only boring and costly, but can lead to physical injury such as carpal tunnel syndrome. It has been estimated that repetitive motion of this kind can lead to worker complaints costing up to $15,000 per complaint in terms of lost productivity, disability, and medical costs.
To address this tedious problem of uncapping, dumping, and recapping bottles a variety of automated animal water bottle handling systems have been devised, including mechanical and computer programmed. These systems are currently commercially available for large scale animal requirements. However, for smaller research requirements the problem persists. The present invention provides a solution by providing a simple, economical hand held water bottle decapping and recapping system specifically for those applications still depending on objectionable manual operations.
It is therefore a primary object of the present invention to provide a system for capping and decapping bottles with a hand held mechanism.
An additional object of the present invention is to fill the gap between automatic and manual bottle capping and decapping procedures.
A further object of the invention is to speed up the installation and removal of caps on water bottles.
Still another object of the invention is to minimize or eliminate physical injury to workers, such as carpal tunnel syndrome.
Yet another object of the invention is to provide a consistent and predetermined torque of each cap so as to minimize leakage.
These and other objects are obtained with the animal water cap handling system of the present invention.
As noted above the task of unscrewing water bottles, emptying their contents, refilling the bottles, and then resecuring the threaded cap onto the matching bottle threads is an extremely objectionable procedure. It occurred that a hand held tool could be constructed to substantially eliminate the problem for those facilities wherein economic considerations dictated manual procedures. To this end a tool has been devised to automatically remove and resecure a cap on a water bottle.
Basically the cap handling tool is comprised of a straight tube having a gripper head at one end, and a drive tool mating piece at its other end. The gripper head is comprised of an upper section (for example, a cone shaped section) affixed to a perpendicularly attached gripper ring. An aperture at the center of the upper section, such as at the apex of the cone, permits attaching the gripper head to one end of the tube. The internal surface of the gripper ring is serrated with the serrations running parallel to the tube. The other end of the tube retains the drive tool mating piece. This extends a spaced distance away from the tube and is axially aligned with the center line of the tube.
Animal water feeding bottles tend to be standardized in their thread configurations as set by the Society of Plastics Industry. Typical cap sizes used with feeding bottles are 48 mm, 40 mm, and 54 mm, with the 48 and 40 mm sizes comprising about 90% of these bottle types in use.
To use the cap handling tool of the present invention, the drive tool mating piece on one end of the handling tool, typically hexagonal in shape, is inserted into the hexagonal clutch of a standard electric screw driver, as, for example, Dewalt model # DW 920K2. As will be more fully described below the gripper ring, which is sized to have a diameter slightly larger than the cap to be removed and with serrations substantially matching similar serrations on the side of the cap, is then positioned on the cap, the electric screw driver is activated so as to rotate the tool counterclockwise, thereby removing the cap. The process can be reversed, i.e. resecuring the cap, by having the electric screw driver rotate the tool clockwise. Preferably, the serrations on the interior of the gripper ring are tapered to be slightly larger at its lower opening so as to facilitate grasping the serrations on the side of the cap.
It is important to note that the purpose of the tube portion of the cap handling tool is to accommodate the metal, glass, or plastic water dispensing tube inevitably extending through the cap. These water tubes are generally of two types, a first straight type, of varying height, extending perpendicular to the top surface of the cap, and a second type, of varying height, extending at a right or acute angle to the cap top surface. In this latter case a second version of the cap handling tool has been devised having a slot in the gripper head and a matching, aligned slot in the tube so as to permit the gripper head to be secured over the water tube and onto the cap for the decapping-recapping procedures. In the case of the perpendicular water tube a slot for the gripper head and tube is not required, the water tube simply being inserted into the hollow tube section of the cap handling tool.
In addition to having a gripper head assembly for either perpendicular or angled water tubes, and to accommodate the differently sized serrated caps, a universal gripper head can be provided for those applications requiring frequently processing differently sized bottle caps. In one case the gripper head is configured to have all three popular thread sizes incorporated, one above the other in a single gripper head. Other combinations with two or more than three can be fashioned to accommodate a broader selection of caps if desirable.
While the above described hand held cap handling system provides a substantial improvement, the system is further improved by adding means for suspending the electric screw driver and attached cap handling tool in a universally positioning mode over the work area containing the bottles. A series of descriptions illustrating possible versions will be fully discussed below. For example, a bottle filling apparatus can be adapted in order to have a vertical arm connected to a rotatable horizontal arm so as to position a cable connected driver-tool combination over the racks containing the bottles and caps to be processed. Alternatively, a rotatable horizontal arm can be wall mounted with a cable connected driver-tool combination universally positionable over a work area. Still another alternative would be to suspend a universally positionable cable connected driver-tool combination from a ceiling over a work area.
It should be noted that a variety of other drive mechanisms can be used for cap handling tool rotation. For example, a flexible shaft assembly available from S.S. White Technologies, Inc., of Piscataway, N.J., can be employed. One possible arrangement would be to wall mount a rotatable horizontal arm having a ring support through which the flexible shaft can be positioned and secured. One end of the shaft would connect to the cap handling tool, while the other end of the flexible shaft would connect to a variable power, foot switch operated motor. Other drive mechanisms for the cap handling tool would include standard drill and drill bit clutch combinations, threaded connections to a drive mechanism, screw on securing mechanisms for securing the cap removal tool to the drive mechanism, and so on depending on designer preference.
While the above noted examples employ electric driven devices, obviously other power means, including air pressure, can be employed as the means for rotating the cap handling tool. The tool itself can be fabricated in metal such as steel or aluminum, or plastics such as polycarbonate. Stainless steel is preferred for its ability to withstand sterilization, and acceptability in sensitive pharmaceutical environments. In the case of plastics, Food and Drug Administration approved materials may be an important consideration.
Turning now to the drawings wherein similar structures having the same function are denoted with the same numerals, in
As seen in
As illustrated, one embodiment of the gripper head 13 is comprised of a cone shaped top portion 14 (
For those applications depicted in
In addition to a slotted gripping ring 12 and a non-slotted gripping ring 40 available in sizes and serrations to match the differently sized and differently serrated bottle caps,
Again in
Obviously, in addition to the above described electric screw driver, a variety of other rotary drive devices can be similarly employed to rotate the cap removal tool. For example, in
It should be noted that although the tool such as 10 in
Thus it can be seen that the cap removal system of the present invention offers important new conveniences in animal feeding water bottle management. For the smaller scale research facility an economical solution to a tedious problem is provided, while at the same time substantially increasing worker efficiency in an ergonomically acceptable manner.
While the present invention has been disclosed in connection with versions shown in detail, various modifications and improvements will become readily apparent to those skilled in the art. Accordingly, the spirit and scope of the present invention is to be limited only by the following claims.
Ver Hage, Richard P., Ver Hage, Glenn
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