A speaker device includes a terminal member, a connecting member and a voice coil. The connecting member has a terminal mounting part, a flat surface and a recessed portion. The terminal member is mounted to the terminal mounting part. On the flat surface, an inner peripheral edge portion of a diaphragm is mounted via an adhesive. A lead wire drawn from the voice coil is drawn along an outer peripheral wall of the voice coil bobbin and inside the recessed portion to be electrically connected to a connecting part of the terminal member. Thus, the lead wire is not sandwiched by the flat surface and the diaphragm. Thereby, at the time of driving the speaker device, pressure is not given to the lead wire drawn into the recessed portion from the diaphragm and the connecting member. The cut of the lead wire can be thus prevented.
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1. A speaker device comprising:
a frame;
a damper which has an outer peripheral edge portion supported by the frame;
a connecting member which is mounted to the damper and which movably supports a voice coil bobbin;
a diaphragm which is mounted to the frame and the connecting member;
a voice coil which is wound around the voice coil bobbin; and
a terminal member which has a connecting part to be connected to the lead wire,
wherein the connecting member has a flat surface to which an inner peripheral edge portion of the diaphragm is mounted and a recessed portion which is formed on the flat surface and guides a lead wire of the voice coil,
wherein the connecting member has a terminal mounting part to which the terminal member is mounted,
wherein a slit portion extending to the recessed portion, which the connecting part is disposed at, is formed on an upper end surface of the connecting member, and
wherein the lead wire is guided along an outer peripheral wall of the voice coil bobbin, the recessed portion and the slit portion to be connected to the connecting part.
2. The speaker device according to
3. The speaker device according to
4. The speaker device according to
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The present invention relates to a structure of a connecting member in a speaker device.
Conventionally, there is known an internal magnet type speaker device including a magnetic circuit including a planar magnet, a planar plate and a pot-shaped yoke, and a vibration system including a conductive damper made by weaving a conductive member, a connecting member made of a resin material, a voice coil, a voice coil bobbin and a frame.
In such a speaker device, the connecting member movably supports the voice coil bobbin. The connecting member has a cylindrical portion and a bent portion. The cylindrical portion is formed into a substantially cylindrical shape, and is formed at a position opposite to an outer peripheral wall of the voice coil bobbin. The bent portion is bent downward from an upper end portion of the cylindrical portion to a center axial side of the connecting member.
In the above-mentioned speaker device, the lead wire drawn from the voice coil is sandwiched by the bent portion and the inner peripheral edge portion of the diaphragm on the upper surface of the bent portion. Therefore, at the time of driving the speaker device, unnecessary pressure and the like are given to the lead wire from the diaphragm and the connecting member, and the lead wire may be cut.
Additionally, since the inner peripheral edge portion of the diaphragm lies over the lead wire at the portion, a contact area of the bent portion and the inner peripheral edge portion of the diaphragm becomes small, and bonding strength (adhesion strength) of the connecting member and the diaphragm problematically decreases.
There is known a speaker device attempting to improve efficiency of an operation at the time of connecting a lead wire of a voice coil and a tinsel cord (see Japanese Patent Application Laid-Open under No. 2003-158792). According to the document, a neck part in an annular shape is provided on a diaphragm, and the neck part and the voice coil bobbin are fixed via an adhesive. Copper foil is attached on the voice coil bobbin, and holes through which the tinsel cords pass are formed on upper portions of the copper foil and the voice coil bobbin respectively. The tinsel cord passes through each hole, and is connected to the copper foil by soldering. At the same time, the lead wire of the voice coil is joined to a lower portion of the copper foil by the soldering. Thereby, the improvement of the efficiency of the operation at the time of connecting the lead wire of the voice coil and the tinsel cord is attempted.
As an object to be achieved by the present invention, the above described object is cited as an example. The present invention has its object to provide a speaker device having a connecting member capable of preventing a lead wire of a voice coil from being cut and improving bonding strength of a diaphragm and a connecting member.
According to one aspect of the present invention, there is provided a speaker device including: a frame; a damper which has an outer peripheral edge portion supported by the frame; a connecting member which is mounted to the damper and which movably supports a voice coil bobbin; a diaphragm which is mounted to the frame and the connecting member; and a voice coil which is wound around the voice coil bobbin, wherein the connecting member has a flat surface to which an inner peripheral edge portion of the diaphragm is mounted and a recessed portion which is formed on the flat surface and guides a lead wire of the voice coil.
In the above speaker device, the inner peripheral edge portion of the diaphragm is mounted on the flat surface. In addition, at least on the flat surface, the recessed portion guiding the lead wire of the voice coil is formed. The lead wire is guided into the recessed portion. Therefore, the lead wire in the recessed portion is not sandwiched by the inner peripheral edge portion of the diaphragm and the flat surface. Thereby, at the time of driving the speaker device, the pressure and the like are not given to the lead wire in the recessed portion from the diaphragm and the connecting member. Thus, it can be prevented that the lead wire is cut. Since the inner peripheral edge portion of the diaphragm does not lie over the lead wire, the contact area of the inner peripheral edge portion of the diaphragm and the flat surface becomes large. Therefore, the bonding strength (adhesion strength) of the diaphragm and the connecting member can be improved.
In a form of the above speaker device, the inner peripheral edge portion of the diaphragm may be mounted on the flat surface via an adhesive. Thus, the bonding strength of the inner peripheral edge portion of the diaphragm and the flat surface can be improved.
In another form, the speaker device may further include a terminal member which has a connecting part to be connected to the lead wire, wherein the connecting member has a terminal mounting part to which the terminal member is mounted, wherein a slit portion, extending to the recessed portion, which the connecting part is disposed at, is formed on an upper end surface of the connecting member, and wherein the lead wire is guided along an outer peripheral wall of the voice coil bobbin, the recessed portion and the slit portion to be connected to the connecting part. In a preferred example, the recessed portion may be formed at a position in a vicinity of the terminal mounting part and at an area from the flat surface to an inner peripheral edge portion of the connecting member.
In accordance with the form, the lead wire can be guided along the outer peripheral wall of the voice coil bobbin, the recessed portion and the slit portion to be electrically connected to the terminal member. Thereby, it can be prevented that the lead wire is cut.
In another form of the above speaker device, a depth of the recessed portion may be larger than a diameter of the lead wire. Thereby, the lead wire is not sandwiched by the inner peripheral edge portion of the diaphragm and the flat surface. Thus, it can be prevented that the lead wire is cut.
A preferred embodiment of the present invention will be explained hereinafter with reference to the drawings. In this embodiment, the recessed (concave) portion is formed on the upper surface of the bent portion of the connecting member, in contact with the inner peripheral edge portion of the diaphragm. The lead wire drawn from the voice coil is guided into the recessed portion. Thereby, the bonding strength of the diaphragm and the connecting member is improved, and the cut of the lead wire is prevented.
As shown in
First, each of the components of the vibration system 12 will be explained.
Various components of the speaker device 100 are fixed to the frame 10, and the frame 10 has the function of supporting these components. The frame 10 is made of a metal material with favorable thermal conductivity. Therefore, the frame 10 has the function of a medium which transmits heat between an external space of the speaker device 100 and an internal space thereof. The frame 10 is formed into a pan-shape or a pot-shape which is opened upward, and has a first flange part 10a which is formed at an upper part and supports an outer peripheral edge portion or the like of the diaphragm 1, a second flange part 10b which is formed at an intermediate part and supports the support member 9, openings 10c formed in an inner peripheral edge portion, and a plurality of openings 10d formed at a side wall between the first flange part 10a and the flange part 10b. A plurality of openings 10c are formed in a circumferential direction of the inner peripheral edge portion with constant spaces between them. Each of projecting portions 51c of the pot-type yoke 5 before deformation, which will be described later, is inserted in each of the openings 10c.
The support member 9 is made of, for example, a resin material, and is formed into a substantially annular shape in the plane view. The support member 9 is formed into a step shape in the sectional view, and has an upper surface 9a and an upper surface 9b. The support member 9 is mounted to the second flange part 10b by a fixing member 61 such as a male screw and a bolt, for example.
The voice coil bobbin 3 is formed into a substantially cylindrical shape. The voice coil 4 is wound around an outer peripheral wall of a lower end portion of the voice coil bobbin 3. An inner peripheral wall of the lower end portion of the voice coil bobbin 3 is opposed to outer peripheral walls of the planar magnet 6 and plate 7 with a fixed space from them. Further, the outer peripheral wall of the lower end portion of the voice coil bobbin 3 is opposed to an outer peripheral wall of an upper end portion of a pole piece 5 with a fixed space apart from it. A clearance (a magnetic gap 20) is formed between the inner peripheral wall of the upper end portion of the pole piece 5 and the outer peripheral wall of the plate 7.
The connecting member 8 is made of a resin material, for example, and has a cylinder portion 8a formed into a substantially cylindrical shape and a bent portion 8b formed in a fashion being bent inwardly from an upper end of the cylinder portion 8a, and is made by integrally forming them. An inner peripheral edge portion of the connecting member 8, namely, the inner peripheral edge portion of the bent portion 8b is fixed to the vicinity of an upper end of the outer peripheral wall of the voice coil bobbin 3. The detailed construction of the connecting member 8 having a fixing structure of the present invention will be described later.
The damper 2 has a conductive damper 2a and an ordinary damper 2b.
The conductive damper 2a is disposed above the damper 2b. The conductive damper 2a includes an opening 2ab, a plurality of projecting parts 2ac, an elastic part 2ad and a plurality of conductive members 2ae.
The opening 2ab is formed substantially at a center of the conductive damper 2a. The connecting member 8 is inserted into this opening 2ad. A plurality of projecting parts 2ac are extended outside from an outer peripheral edge portion of the conductive damper 2a and are each formed into a substantially rectangular shape. The respective projecting parts 2ac are formed at the positions where they are symmetrical to each other as shown in
The ordinary damper 2b is formed into substantially the same shape as the conductive damper 2a. However, the ordinary damper 2b does not have the conductive members 2ae unlike the conductive damper 2a. An outer peripheral edge portion of the ordinary damper 2b is fixed to the top surface 9b of the support member 9, and an inner peripheral edge portion of the damper 2b is fixed to the lower end portion of the connecting member 8 via an adhesive 71.
The terminal member 21 is a member of metal or the like having conductivity, and a plurality of the terminal members 21 are provided. Each of the terminal members 21 is mounted to the connecting member 8. The terminal member 21 has a ceiling wall 21a, a connecting part 21d, a raised wall 21e, a fixing part 21b, a bent part 21f and a connecting part 21c.
The ceiling wall 21a is formed into a planar shape, and has a hole 21ab substantially in its center. A projecting portion 8f of the connecting member 8 which will be described later is inserted into this hole 21ab. The connecting part 21d is formed by being folded to a lower side from one end side of the ceiling wall 21a. The slit 21da is formed in the connecting part 21d as shown in
The terminal member 22 is a member having conductivity, and a plurality of terminal members 22 are provided. Each of the terminal members 22 is fixed to the top surface 9a of the support member 9. One end of each of the terminal members 22 is electrically connected to each of the conductive members of the conductive damper 2a, and the other end of each of the terminal members 22 is electrically connected to a relay wiring at the side of an amplifier not shown.
The voice coil 4 has a pair of plus/minus lead wires (not shown). The lead wire at the positive side is an input wiring for an L (or R)-channel signal, and the lead wire at the negative side is an input wiring for a ground (GND: ground) signal. Each of the lead wires is electrically connected to an upper end of each of the terminal members 21 as described above. Therefore, an electric signal of one channel is inputted into the voice coil 4 from the amplifier side via each of the terminal members 22, each of the conductive members of the conductive damper 2a, each of the terminal members 21 and each of the lead wires.
The diaphragm 1 is formed into a substantially planar shape to be made thin. Various kinds of materials such as paper, high polymer and metal can be applied to the diaphragm 1 in accordance with the various use purposes. An edge part 1a which is separate from the diaphragm 1 is mounted to an outer peripheral edge portion of the diaphragm 1. The outer peripheral edge portion of the diaphragm 1 is fixed to the first flange part 10a. Meanwhile, an inner peripheral edge portion of the diaphragm 1 is fixed to the vicinity of the upper end of the outer peripheral wall of the voice coil bobbin 3. The inner peripheral edge portion of the diaphragm 1 and the bent portion 8b of the connecting member 8 are fixed to each other via the adhesive 71.
Next, each component of the magnetic circuit system 11 will be explained.
The magnetic circuit system 11 is constructed as an internal magnet type magnetic circuit. This magnetic circuit has the pot type yoke 5, the planar magnet 6 and the planar plate 7.
The pot type yoke 5 has a body part 51 and a bottom part 52, and is formed by connecting them. The pot type yoke 5 is mounted to the frame 10.
The body part 51 has a cylinder part 51a, a flange part 51b and projecting parts 51c projecting upward from a top surface of the flange part 51b, and is made by integrally forming them. The cylindrical part 51a is formed into a substantially cylindrical shape. The cylinder part 51a extends upward from the vicinity of the inner periphery of the flange part 51b to the position in the vicinity of the plate 7. The flange part 51b extends in an outward direction substantially perpendicularly from the vicinity of the lower end of the outer peripheral wall of the cylindrical part 51a. The inner peripheral edge portion of the frame 10 is mounted to a top surface of the flange part 51b. The projecting part 51c is formed into a columnar shape, and a plurality of the projecting parts 51c are formed on the top surface of the flange part 51b with a constant space apart from each other. Each of the projecting parts 51c plays a role of fixing the inner peripheral edge portion of the frame 10 by being caulked.
The bottom part 52 has the sectional shape which is a substantially inversed recessed shape, and has a mounting part 52a which has substantially the same size as the diameters of the planar magnet 6 and the planar plate 7. The outer peripheral edge portion of the bottom part 52 is connected to the body part 51.
The planar magnet 6 is fixed onto the mounting part 52a of the bottom part 52 of the pot type yoke 5. The planar plate 7 is fixed onto the magnet 6. In the magnetic circuit system 11, the magnetic circuit is constructed by the magnet 6 and the plate 7, and a magnetic flux of the magnet 6 is concentrated to the magnetic gap 20 formed between the outer peripheral wall of the plate 7 and the inner peripheral wall of the pot type yoke 5.
The antidust cap 31 is mounted to an upper end portion of the voice coil bobbin 3 via an adhesive to close a top surface of the voice coil bobbin 3. Thereby, the antidust cap 31 has the function of preventing a foreign matter or the like from entering the inside of the speaker device 100.
Next, various kinds of components will be explained.
Various kinds of components include the members such as packing 13 and a buffering member 14.
The packing 13 is formed into an annular shape, and is a member having insulation properties. As a material of the packing 13, for example, a resin material is preferable. An undersurface of the packing 13 is fixed to the first flange part 10a and an outer peripheral edge portion of the edge part 1a, respectively. As a result, the outer peripheral edge portions of the diaphragm 1 and the edge part 1a are held between the packing 13 and the first flange part 10a.
The buffering member 14 has the function as the buffering member when the speaker device 100 is mounted to a predetermined position of a vehicle, for example, and has the function of preventing a vibration from an outside from being transmitted to the body of the speaker device 100. Therefore, a member of sponge or the like having cushioning properties is preferable as the material of the buffering member 14. The buffering member 14 is formed into a rod shape in the state before being mounted, with one side surface coated with an adhesive, or a double-side adhesive tape attached on the one side surface. The buffering member 14 is mounted on the top surface of the packing 13 via the adhesive or the double-side adhesive tape in the state in which it is deformed into an annular shape.
In the speaker device 100 described above, the electric signal outputted from the amplifier side is supplied to the voice coil 4 via each of the terminal parts 22, each of the conductive members of the conductive damper 2a, each of the terminal members 21, and each of the lead wires of the voice coil 4. Thereby, a driving force occurs to the voice coil 4 in the magnetic gap 20, which vibrates the diaphragm 1 in the axial direction of the speaker device 100. The speaker device 100 thus emits sound waves in the direction of the arrow 60.
[Construction of Connecting Member 8]
Next, the description will be given of the construction of the connecting member 8 which is a characteristic of the present invention, with reference to
The basic construction of the connecting member 8 is as described above. The connecting member 8 further includes an opening 8k, projecting portions 8f, slit portions 8h, slit portions 8g, grooves 8v and a flat surface 8p and recessed portions 8m, as shown in
The opening 8k is formed substantially at the center of the connecting member 8. The voice coil bobbin 3 is inserted into this opening 8k. The projecting portion 8f is formed into a substantially columnar shape, and projects upward from an upper end surface of the bent portion 8b. The projecting portion 8f is inserted into the hole 21ab of the terminal member 21. Thereby, the movement of the upper end portion side of the terminal member 21 relative to the connecting member 8 is prevented, and the upper end portion side of the terminal member 21 can be fixed to the connecting member 8. The slit portion 8h is the slit formed on the upper end surface of the bent portion 8b at the side of the center axis O. The connecting part 21d of the terminal member 21 is disposed in this slit portion 8h. The slit portion 8g is the slit formed in an outer peripheral wall of the cylindrical portion 8a. The slit portion 8g is formed from the upper end portion of the outer peripheral wall of the cylindrical portion 8a to the vicinity of the lower end of the outer peripheral wall of the cylinder portion 8a. The raised wall 21e of the terminal member 21 is disposed in this slip portion 8g. The groove 8v is the groove formed at the lower position of the slit portion 8g. The fixing part 21b of the terminal member 21 is inserted into this groove 8v. Thereby, the movement of the lower end portion side of the terminal member 21 relative to the connecting member 8 is prevented, and the lower end portion side of the terminal member 21 can be fixed to the connecting member 8.
The flat surface 8p of the bent portion 8b has a flatness, similarly to the bottom surface of the inner peripheral edge portion of the diaphragm 1. On the flat surface 8p, the bottom surface of the inner peripheral edge portion of the diaphragm 1 is disposed. The recessed portion 8m is recessed downward from the flat surface 8p, and the recessed depth is larger than the diameter of the lead wire 4a of the voice coil 4. The recessed portion 8m is formed at the portion at which each terminal mounting part 608 is provided. In addition, the recessed portion 8m is formed in the area from the flat surface 8p to the inner peripheral edge portion of the connecting member 8, and extends to the slit portion 8h and the opening 8k. The lead wire 4a of the voice coil 4 is drawn in the recessed portion 8m. It is noted that the flat surface 8p, the slit portion 8h and the recessed portion 8m are enlarged and shown in
Next, the description will be given of the method of mounting the terminal member 21 to the connecting member 8 of this embodiment and electrically connecting the voice coil 4 and the conductive damper 2a, with reference to
The terminal member 21 is mounted to the set of the terminal mounting part 608 in the direction of an arrow shown in
The lead wire 4a of the voice coil 4 and the terminal member 21 are connected as follows. Namely, as understood with reference to
As described above, the terminal member 21 is mounted to the connecting member 8, and the voice coil 4 and the conductive damper 2a are electrically connected via the terminal member 21.
In such the state, as understood with reference to
Next, the description will be given of a characteristic operation and effect of the connecting member 8 of this embodiment, with reference to
As for the connecting member 800, the recessed portion is not formed at a portion of an area E11 on the flat surface 8p. On the contrary, as for the connecting member 8, the recessed portion 8m is formed at the portion corresponding to the area E11. The inner peripheral edge portion (a portion shown by a two-dot chain line) of the diaphragm 1 is mounted on the flat surface 8p via the adhesive. Therefore, in the connecting member 800, as shown in
Thus, in the connecting member 800, at the time of driving the speaker, the pressure and the like are applied to the portion of the sandwiched lead wire 4a, and the lead wire 4a may be cut. Meanwhile, in the connecting member 8, as shown in
In the connecting member 800, as shown in
Patent | Priority | Assignee | Title |
Patent | Priority | Assignee | Title |
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6327371, | Dec 29 1995 | JL Audio, INC | Loudspeaker with cooling adapter |
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Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
Mar 11 2005 | WATANABE, TOMOYUKI | Pioneer Corporation | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 016767 | /0839 | |
Mar 11 2005 | WATANABE, TOMOYUKI | Tohoku Pioneer Corporation | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 016767 | /0839 | |
Mar 21 2005 | Pioneer Corporation | (assignment on the face of the patent) | / | |||
Mar 21 2005 | Tohoku Pioneer Corporation | (assignment on the face of the patent) | / |
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