data storage libraries as disclosed that provide for accessors that turn upon angled rails. In the library, a first rail and a second rail form an angle. The first and second rail each have a drive surface, but the drive surfaces are on different vertical planes. A switching mechanism of the accessor is then configured to move a drive mechanism between the different vertical planes of the drive surfaces. If the switching mechanism positions the drive mechanism adjacent to the drive surface of the first rail, then the drive mechanism engages the drive surface of the first rail to move the accessor along the first rail. If the switching mechanism switches the position of the drive mechanism adjacent to the drive surface of the second rail, then the drive mechanism engages the drive surface of the second rail to move the accessor along the second rail.
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1. A data storage library, comprising:
a first horizontal rail having a first drive surface;
a second horizontal rail having a second drive surface and oriented at an angle with the first horizontal rail;
wherein the vertical positioning of the first drive surface on the first horizontal rail is higher than the vertical positioning of the second drive surface on the second horizontal rail; and
an accessor comprising:
a drive mechanism configured to engage the first drive surface of the first horizontal rail to move the accessor along the first horizontal rail, and to engage the second drive surface of the second horizontal rail to move the accessor along the second horizontal rail;
a switching mechanism configured to move the drive mechanism vertically, wherein the switching mechanism positions the drive mechanism at a first vertical position to engage the drive mechanism with the first drive surface of the first horizontal rail, and positions the drive mechanism at a second vertical position to engage the drive mechanism with the second drive surface of the second horizontal rail; and
a guide wheel configured to engage a guide slot on the first horizontal rail to guide the accessor when moving along the first horizontal rail, and engage a guide slot on the second horizontal rail to guide the accessor when moving along the second horizontal rail.
2. The data storage library of
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The present Application is a Divisional Application of parent application Ser. No. 11/140,629, filed May 27, 2005 now U.S. Pat. No. 7,525,756.
1. Field of the Invention
The invention relates to the field of data storage libraries and, in particular, to improved accessors and rails for data storage libraries.
2. Statement of the Problem
Data storage libraries provide a cost effective way of storing large amounts of data. Data storage libraries may use magnetic tape, magnetic disks, optical tape, optical disk, etc, as the storage media for data. A data storage library that uses magnetic tape is referred to as a tape library. A typical tape library includes a plurality of storage shelves for storing tape cartridges. The tape library may vary in size from storing a few tape cartridges to storing thousands of tape cartridges. The storage shelves comprise multiple columns and rows of storage slots for storing tape cartridges. The tape cartridges are readable and writeable by one or more tape drives in the tape library. One or more robotic accessors are used to transport tape cartridges between the storage shelves and the tape drives. Accessors are also referred to as robotic pickers, robotic arms, etc. The movements of the accessors are controlled by a library control unit.
To access a selected file stored in the tape library, a host computer contains information from which it can map a particular file to the tape cartridge on which the file is stored. The host computer transmits a command to the tape drive. The tape drive then transmits the command to the library control unit. Under control of the library control unit, an accessor is operable to locate a particular tape cartridge on the storage shelves, retrieve the tape cartridge from a storage shelf, transport the tape cartridge to a tape drive, and insert the tape cartridge into the tape drive. The tape drive then reads data from or writes data to the magnetic tape of the tape cartridge. After use of the tape cartridge is finished, the accessor is operable to remove the tape cartridge from the tape drive, transport the tape cartridge to the appropriate storage shelf, and return the appropriate tape cartridge to the storage shelf.
Accessor 108 is operable to transport tape cartridges between the storage shelves 104-105 and the tape drives 106. Accessor 108 comprises a gripper assembly 112 for gripping one or more tape cartridges and transporting the tape cartridges between the storage shelves 104-105 and tape drives 106. The gripper assembly 112 is mounted to a vertical rail 114 (also referred to as a Y-rail) and may be moved to different vertical positions on the Y-rail 114 via a Y-rail drive 116 to access tape cartridges on different rows of the storage shelves 104-105. The Y-rail drive 116 may comprise a motor turning a lead screw. The vertical rail 114 and gripper assembly 112 may be transported horizontally along a horizontal rail 118 (also referred to as an X-rail) by an X-rail drive 120. The X-rail 118 is mounted between the storage shelves 104-105 to allow the accessor 108 to travel between the storage shelves 104-105. The gripper assembly 112 may rotate approximately 180 degrees via a rotational drive 122 to access the storage shelves 104 on the front wall, and the storage shelves 105 and tape drives 106 on the rear wall.
One problem with the tape library 300 shown in
Another problem with the configuration of tape library 300 is that a maximum number of two accessors 108 can be used. If either accessor 108 in
There are multiple problems with this configuration. The U-shaped storage frame 502 has a large radius in the corners of the “U” which allows the accessor 508 to turn. However, the large curved areas make a region where tape cartridge density is sacrificed as rectangular tape cartridges cannot be most efficiently packed around a curve. Another problem is that the accessors 508 in one U-shaped storage frame 502 cannot access tape cartridges stored in another U-shaped storage frame 502, except through a pass-through mechanism 610. It is inefficient to use the pass-through mechanism 610 to pass tape cartridges from one U-shaped storage frame 502 to another, as several different accessors 508 need to handle the tape cartridges.
It would therefore be desirable to design a tape library, or other types of data storage libraries, that have angled rails and accessors that can negotiate the angled rails.
The present invention solves the above and other related problems with a data storage library that has angled rails and accessors that can negotiate the angled rails. For the rails of the data storage library, the data storage library includes at least a first rail and a second rail. The second rail is oriented at an angle with the first rail, such as a right angle or any other desired angle. The first rail and the second rail each have a drive surface, which may be located on the side of each rail. The drive surface of the first rail has a longitudinal axis X, and the drive surface of the second rail has a corresponding longitudinal axis Z. There also exists a perpendicular axis Y that is common to the rails and perpendicular to the longitudinal axis X and the longitudinal axis Z.
In this embodiment, the longitudinal axis X of the drive surface of the first rail is at a different position on the perpendicular axis Y than the longitudinal axis Z of the drive surface of the second rail. For instance, if the rails were configured horizontally, then the drive surface of the first rail may be described as having a vertical position that is higher on the perpendicular axis Y than the vertical position of the drive surface of the second rail. The data storage library may include multiple other rails that have a similar configuration as the second rail in relation to the first rail.
For the accessor of the data storage library, the accessor includes a base, a drive system, and a switching mechanism. The drive system includes a drive motor or some other drive means that rotates or otherwise drives a drive mechanism. The drive system is moveable upon the base. The switching mechanism is affixed to the drive system and the base, and is configured to move the drive system along the perpendicular axis Y.
In operation, movement of the accessor may be switched from the first rail to the second rail (and vice-versa) responsive to the positioning of the drive mechanism on the perpendicular axis Y by the switching mechanism. For instance, if the switching mechanism positions the drive mechanism at a first position on the Y axis adjacent to the drive surface of the first rail, then the drive mechanism may engage the drive surface of the first rail to move the accessor along the first rail. If the accessor needs to move along the second rail, then the switching mechanism switches the position of the drive mechanism to a second position on the Y axis that is adjacent to the drive surface of the second rail. The drive mechanism may then engage the drive surface of the second rail to move the accessor along the second rail. The movement of the drive mechanism between the drive surfaces of the rails advantageously allows the accessor to turn on angles.
The angled rails and the accessors having the ability to turn angled corners and switch rails provide many advantages. First, the data storage library may grow in two dimensions, instead of just linearly as in the prior art. For instance, the data storage library may comprise a linear chain of storage frames, with branches of storage frames expanding off of the linear chain. The data storage library having this topology may better suit the rooms or buildings housing the data storage library.
The capability of the accessors to switch rails also allows the accessors to pass one another along the rails. Because the data storage library has multiple branches in this topography, any accessor can advantageously move itself out of the way in one of the branches to allow other accessors to access any cartridge in the data storage library without a pass-through mechanism. Therefore, more than one accessor may be used in the data storage library.
The switching mechanism for switching rails is advantageously implemented in the accessor. The switching mechanism is a possible point of failure in a data storage library. If the switching mechanism in one accessor fails, that accessor can be pushed out of the way or removed from the data storage library. Other accessors would still be able to operate within the data storage library. If the switching mechanism was implemented in the switching rails themselves, a failure in the switching mechanism would affect all accessors of the data storage library.
The density of the storage shelves in each storage frame may also be increased. The capability of the accessors to switch rails also allows the storage slots of the storage shelves to be put very close together (back-to-back) where if a large turning radius was required, more spacing would be required. This advantageously allows the cartridge density of data storage library to increase.
The invention may include other exemplary embodiments described below.
The same reference number represents the same element on all drawings.
In
Rails 711-712 are not a single continuous rail, but two separate rails that are oriented with respect to one another to form an angle. The top surface of rail 711 and rail 712 may be co-planar. Rail 711 has a drive surface 713 illustrated as being positioned on a side of rail 711 so that the drive surface 713 is vertical. Rail 712 also has a drive surface 714 illustrated as being positioned on a side of rail 712 so that the drive surface 714 is vertical. A drive surface is defined herein as any surface capable of being engaged by a drive mechanism of an accessor so that the drive mechanism may exert force on the drive surface to provide motion to the accessor. Drive surfaces 713-714 may comprise smooth metal surfaces, rubber surfaces, racks (for a rack-and-pinion system), or any other desired surface.
Drive surface 713 has a longitudinal axis X. The longitudinal axis X is defined by drive surface 713 where the drive surfaces 713-714 are adjacent to one another, as the longitudinal axis X of drive surface 713 may change away from this adjacent area. Drive surface 714 has a corresponding longitudinal axis Z. The longitudinal axis Z is defined by drive surface 714 where the drive surfaces 713-714 are adjacent to one another, as the longitudinal axis Z of drive surface 714 may change away from this adjacent area.
In this embodiment, the longitudinal axis X of drive surface 713 is at a different position on perpendicular axis Y than the longitudinal axis Z of drive surface 714. If rails 711-712 are configured horizontally, as shown in
The vertical positioning of the drive surfaces 713-714 on the rails 711-712 is of particular importance at the point where the drive surfaces 713-714 are adjacent to one another (i.e., the point where the accessor 701 switches rails 711-712). Drive surface 713 is at a different vertical position than drive surface 714 at this point. Away from this point, drive surface 713 may be at the same vertical position as drive surface 714. An example of this is shown in
The data storage library of this embodiment may include a plurality of other rails (not shown) having a similar configuration as rail 712. A data storage library having such a configuration is shown in
In the embodiment shown in
Drive system 702 is moveable upon base 704, which is up and down in
Responsive to the positioning of the drive mechanism 709 on the Y axis by the switching mechanism 706, movement of accessor 701 may be switched from rail 711 to rail 712, and vice-versa. For instance, if switching mechanism 706 positions drive mechanism 709 at a first position on the Y axis adjacent to drive surface 713, then drive mechanism 709 may engage drive surface 713 to move accessor 701 along rail 711. Because drive surface 714 is at a lower vertical position than drive surface 713, drive surface 714 is out of the way of drive mechanism 709. The other portions of rail 712 are also out of the way to allow accessor 701 to move along rail 711 in the direction of the X axis.
If accessor 701 needs to move along rail 712, then accessor 701 travels along rail 711 to be adjacent to rail 712 and drive surface 714. Switching mechanism 706 then switches the position of drive mechanism 709 to a second position on the Y axis that is adjacent to drive surface 714. In
Rail 812 is oriented at an angle with respect to rail 811. Rail 812 may be oriented at another angle with respect to rail 811 in other embodiments. Rail 811 has a rack 813, illustrated as being positioned on a side of rail 811, and a guide slot 815. Rail 812 also has a rack 814, illustrated as being positioned on a side of rail 812, and a guide slot 816. A rack comprises a bar having teeth on one face for gearing with a pinion or worm gear to transform rotary motion to linear motion. A guide slot comprises any track or groove to guide an accessor when traveling along a rail.
Rails 811-812 are oriented horizontally in
In this embodiment, the longitudinal axis X of rack 813 is at a different vertical position on perpendicular axis Y than the longitudinal axis Z of rack 814. More particularly, the vertical position of rack 813 is higher on the perpendicular axis Y than the vertical position of the rack 814. With the different vertical positioning of racks 813-814, a pinion 809 of the drive system 802 engages only one of the racks 813-814 at a time.
In the embodiment shown in
Guide wheel 821 engages guide slot 815 of rail 811. Guide wheel 821 guides accessor 801 when moving along rail 811. Guide wheel 822 is not engaging a guide slot in
The configuration of accessor 801 and rails 811-812 allows accessor 801 to switch between rails 811-812 and turn 90° corners. Assume that switching mechanism 806 positions pinion 809 at a first position on the Y axis to engage rack 813. Drive motor 805 may then turn pinion 809 on rack 813 to move accessor 801 along rail 811. Because rack 814 is at a lower vertical position than rack 813, rack 814 is out of the way of pinion 809 when accessor 801 is moving along rail 811. The other portions of rail 812 are also out of the way of rack 813 to allow accessor 801 to move along rail 811 in the direction of the X axis.
Data storage library 1202 includes a plurality of accessors 1241-1245 that are configured to travel along the rails 1211-1215 to access cartridges stored on the storage shelves 1221-1228. The cartridges may comprise tape cartridges or another other type of storage media. The accessors 1241-1245 transport the cartridges between the storage shelves 1221-1228 and the media drives 1230 of the data storage system 1202.
With the configuration of the rails and the accessors described in
At the point where an accessor would switch from rail 1511 to rail 1512, rack 1513 is at a higher vertical plane than rack 1514. The curved section 1520 is on the same plane as rack 1514. The drive mechanism of the accessor may be moved vertically any time while engaging rack 1513, even while moving. If the drive mechanism is in a lowered position when approaching the curved section 1520, then the drive mechanism will follow the curved section 1520 and turn the accessor onto rail 1512. If the drive mechanism is in a raised position when approaching the curved section 1520, then the drive mechanism will pass the curved section 1520 and stay on rail 1511. Switching of rails 1511-1512 may thus be performed more quickly.
The above description is of data storage libraries. The invention described herein applies equally to any robotic system that uses a robotic device to move along rails. A data storage library is just one embodiment of a robotic system, and an accessor of a data storage library is just one embodiment of a robotic device in a robotic system.
Yardy, Raymond, Nave, Shawn M., Thorn, Jeffrey L.
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