A reflector reflects a light from a light source. A projector lens projects a reflected light from the reflector ahead of a vehicle. A shade is used to switch the reflected light into a plurality of beams in a plurality of light distribution patterns. A spring member and a drive unit switch a position of the shade between an obliquely upward and backward position and an obliquely downward and forward position to obtain the light distribution patterns.
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1. A projector-type vehicle headlamp capable of obtaining a plurality of light distribution patterns, comprising:
a light source that emits a light;
a reflector that reflects the light from the light source;
a projector lens that projects a reflected light from the reflector ahead of a vehicle;
a shade that is used to switch the reflected light into a plurality of beams in a plurality of light distribution patterns; and
a switching unit that switches a position of the shade between an obliquely upward and backward position and an obliquely downward and forward position to obtain the light distribution patterns, the switching unit including a spring member and a drive unit,
wherein the drive unit includes a solenoid with a retractable rod, a direction in which the retractable rod moves is identical to a direction in which the shade is switched between the obliquely upward and backward position and the obliquely downward and forward position, and the solenoid is arranged obliquely downward and forward from the shade in an opposite side of the light source.
3. A projector-type vehicle headlamp capable of obtaining a plurality of light distribution patterns, comprising:
a light source that emits a light;
a reflector that reflects the light from the light source;
a projector lens that projects a reflected light from the reflector ahead of a vehicle;
a shade that is used to switch the reflected light into a plurality of beams in a plurality of light distribution patterns; and
a switching unit that switches a position of the shade between an obliquely upward and backward position and an obliquely downward and forward position to obtain the light distribution patterns, the switching unit including a spring member and a drive unit,
wherein
the spring member has a dome shape,
the shade is integrated with the spring member,
a direction in which a spring force of the spring member acts is identical to a direction in which the shade is switched between the obliquely upward and backward position and the obliquely downward and forward position, and
the spring member is sandwiched and fixed between the drive unit and a frame member to which the drive unit is fixed.
2. The vehicle headlamp according to
4. The vehicle headlamp according to
a rib is provided on a portion of the frame member where the spring member is sandwiched, and
the rib contacts the spring member in a line contact.
5. The vehicle headlamp according to
a convex portion is provided on a portion of the spring member where the spring member is sandwiched between the drive unit and the frame member, and
the convex portion elastically contacts the drive unit.
6. The vehicle headlamp according to
a convex portion is provided on a portion of the drive unit where the spring member is sandwiched, and
the convex portion elastically contacts the spring member.
7. The vehicle headlamp according to
a fixing pin for fixing the spring member by caulking the spring member is provided on a portion of the frame member where the spring member is fixed, the fixing pin being provided on the portion in a different direction from the direction in which the spring force of the spring member acts and in a direction in which the drive unit is contained in a space of the spring member having the dome shape.
8. The vehicle headlamp according to
a fixing hole is provided on a portion of the spring member where the spring member is fixed by being caulked by the fixing pin, and
the fixing pin is inserted into the fixing hole to position the spring member and the frame member.
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The present application claims priority to and incorporates by reference the entire contents of Japanese priority document, 2006-235542 filed in Japan on Aug. 31, 2006.
1. Field of the Invention
The present invention relates to a bifunctional-type vehicle headlamp, such as a projector-type vehicle headlamp, capable of obtaining a plurality of light distribution patterns including a low-beam light distribution pattern and a high-beam light distribution pattern.
2. Description of the Related Art
A conventional projector-type vehicle headlamp as disclosed in Japanese Patent Application Laid-open No. 2003-59311 includes a light source, a reflector, a projector lens, a shade, a spring member, and a solenoid.
When the light source lights up, a light emitted from the light source is reflected to the sides of the shade and the projector lens by a reflecting surface of the reflector. Then, the reflected light is projected ahead of a vehicle by the projector lens. At this time, a position of the shade is switched among a plurality of positions by the actions of the spring member and a retractable rod of the solenoid. As a result, the reflected light towards the projector lens is also switched among a plurality of beams in a plurality of light distribution patterns.
However, in the conventional vehicle headlamp, a position of the shade is switched in an upward direction or a downward direction (in a vertical direction), so that a direction in which a spring force of the spring member acts is also the vertical direction. Therefore, in a case in which a dome-shaped spring, for example, a spring member 60 shown in
It is an object of the present invention to at least partially solve the problems in the conventional technology.
A projector-type vehicle headlamp according to one aspect of the present invention is capable of obtaining a plurality of light distribution patterns. The projector-type vehicle headlamp includes a light source that emits a light; a reflector that reflects the light from the light source; a projector lens that projects a reflected light from the reflector ahead of a vehicle; a shade that is used to switch the reflected light into a plurality of beams in a plurality of light distribution patterns; and a spring member and a drive unit that switch a position of the shade between an obliquely upward and backward position and an obliquely downward and forward position to obtain the light distribution patterns.
The above and other objects, features, advantages and technical and industrial significance of this invention will be better understood by reading the following detailed description of presently preferred embodiments of the invention, when considered in connection with the accompanying drawings.
Exemplary embodiments of a vehicle headlamp according to the present invention are explained in detail below with reference to the accompanying drawings. The present invention is not limited to the embodiments. In the drawings, “VU-VD” denotes a vertical line running up and down a screen where a light in a predetermined light distribution pattern is projected, and “HL-HR” denotes a horizontal line running right and left the screen. In the embodiments, “up”, “down”, “front”, “back”, “left”, and “right” sides respectively denote the up, down, front, back, left, and right sides of a vehicle on which the vehicle headlamp according to the embodiments is mounted.
A configuration of a vehicle headlamp 1, such as a projector-type vehicle headlamp, is explained in detail below with reference to
A lamp unit is formed by the light source 2, the reflector 3, the projector lens 4, and the shade 5, the spring member 6, the solenoid 7, and the frame member 8. The lamp unit is arranged inside a lamp room (not shown) that is partitioned by the lamp housing and the lamp lens via an optical-axis adjusting mechanism (not shown) or the like.
A discharge lamp (not shown) is used as the light source 2 in the embodiment. The discharge lamp is, for example, a high-pressure metal-vapor discharge lamp such as a metal halide lamp, or a high-intensity discharge (HID) lamp. The light source 2 is removably attached to the reflector 3 via a socket mechanism (not shown). Instead of the discharge lamp, a halogen bulb or an incandescent bulb can be used as the light source 2.
The reflector 3 reflects a light L1 emitted from the light source 2 to a side of the projector lens 4. The reflector 3 is fixedly held by the frame member 8. The reflector 3 has an opening to the front side (a side of a direction in which the vehicle headlamp 1 lights), i.e., the back side of the reflector 3 is closed. In other words, the reflector 3 has a hollow concave shape with the opening to the front side. A circular through-hole 9 is provided in the center of the closed portion of the reflector 3 in the back side, and the light L1 emitted from the light source 2 enters through the through-hole 9.
A concave inner surface of the reflector 3 is finished with aluminum coating by the aluminum evaporation or with silver coating, and thereby forming a reflecting surface 10 thereon. The reflecting surface 10 is formed of an ellipsoid or ellipsoid basis reflecting surface such as an ellipsoid of revolution or ellipsoid basis free-form surface (a non-uniform rational B-spline (NURBS) surface) (see, for example, “Mathematical Elements for Computer Graphics” written by David F. Rogers and J. Alan Adams). Namely, a vertical cross-sectional surface of the reflector 3 shown in
The projector lens 4 projects reflected lights L2 and L3, which are reflected by the reflecting surface 10 of the reflector 3, ahead of the vehicle. The projector lens 4 is formed by a convex aspheric lens that includes a convex aspheric surface in the front side and a flat aspheric surface (a flat surface) in the back side. The projector lens 4 is fixedly held by the frame member 8. The projector lens 4 includes a lens focal point (a meridional image surface that is a focal plane in a side of an object space) (not shown) and an optical axis (not shown). The lens focal point of the projector lens 4 is identical (or substantially identical) to the second focal point F2 of the reflecting surface 10. The optical axis of the projector lens 4 is identical (or substantially identical) to the optical axis Z-Z of the reflecting surface 10. Incidentally, the optical axis of the projector lens 4 and the optical axis Z-Z of the reflecting surface 10 can be shifted to the right or left side.
The reflected lights L2 and L3 are switched to a plurality of beams, i.e., a low beam LB2 and high beams HB2 and HB3 by the shade 5. The low beam LB2 and high beams HB2 and HB3 respectively have a plurality of light distribution patterns, for example, a low-beam light distribution pattern LP as shown in
As shown in
The spring member 6 and the solenoid 7 switch a position of the shade 5 between an obliquely upward and backward position and an obliquely downward and forward position, i.e., a low-beam position and a high-beam position where the low beam LB2 and the high beams HB2 and HB3 can be obtained. The low-beam position of the shade 5 is the obliquely upward and backward position as indicated by a solid line in
The spring member 6 is made of an elastic thin plate-like member, such as a spring steel made of a stainless used steel (SUS). As shown in
The spring member 6 is fixed to the frame member 8. Specifically, a rectangular-shaped fixed portion 17 is integrally provided in the almost center of a lower horizontal portion of the spring member 6. A front end of the fixed portion 17 is folded upwards, and a back end of the fixed portion 17 is folded downwards. A fixing hole 18 is provided on each of the folded ends. A tilted locking rib 19 is provided on a lower portion of the frame member 8. A fixing pin 20 is provided on top of a front end portion of the tilted locking rib 19 and beside a back end portion of the tilted locking rib 19. The fixing pin 20 provided on top of the front end portion of the tilted locking rib 19 is inserted into the fixing hole 18 provided on the back end of the fixed portion 17, which is folded downwards, and the fixing pin 20 provided beside the back end portion of the tilted locking rib 19 is inserted into the fixing hole 18 provided on the front end of the fixed portion 17, which is folded upwards. As a result, the fixing holes 18 are caulked by the fixing pins 20, so that the spring member 6 is fixed to the frame member 8.
When the spring member 6 integrated with the shade 5 is fixed to the frame member 8, a direction A-A in which a spring force of the spring member 6 acts is perpendicular (or substantially perpendicular) to a tilt direction of the tilted locking rib 19. The direction A-A is, as shown in
The solenoid 7 is, as shown in
A distal end of a retractable rod 23 of the solenoid 7 is inserted into the fixing hole 16, so that the retractable rod 23 is fixed to the fixing portion 13. A direction C-C in which the retractable rod 23 moves forward is, as shown in
Stoppers 24 are provided on the frame member 8. As shown in
When the light source 2 lights up, the light L1 is emitted from the light-emitting portion of the light source 2. The light L1 is reflected to the sides of the shade 5 and the projector lens 4 by the reflecting surface 10 of the reflector 3. At this time when the solenoid 7 is not driven, i.e., the solenoid 7 does not conduct any electricity, by the action of the spring force of the spring member 6, the retractable rod 23 moves forward, and the shade 5 is biased in a direction of an arrow F shown in
When the shade 5 is located in the low-beam position, the reflected light L3 that is mainly reflected from a lower side of the reflecting surface 10 of the reflector 3 (that forms the high-beam light distribution pattern HP shown in
When the solenoid 7 conducts electricity, i.e., the solenoid 7 is driven, the retractable rod 23 moves backward against the spring force of the spring member 6, so that the shade 5 moves in a direction of an arrow G shown in
As a result, the reflected light L3 that is blocked by the first and second shade portions 11 and 12 is reflected to the side of the projector lens 4 together with the reflected light L2, and projected ahead of the vehicle in the high-beam light distribution pattern HP shown in FIG. 12 via the projector lens 4.
When the solenoid 7 is shielded from the electricity, i.e., the solenoid 7 is not driven, the elastically-deformed spring member 6 is released from the elastic deformation by the spring force of the spring member 6. As a result, the position of the shade 5 is switched from the high-beam position as shown in
As described above, the vehicle headlamp 1 according the embodiment switches a position of the shade 5 between the low-beam position, i.e., the obliquely upward and backward position as indicated by the solid line in
Furthermore, the vehicle headlamp 1 switches a position of the shade 5 between the low-beam position and the high-beam position in a direction perpendicular (or substantially perpendicular) to the reflected light L3 that is mainly reflected from the lower side of the reflecting surface 10 of the reflector 3 (that forms the high-beam light distribution pattern HP shown in
Namely, the vehicle headlamp 1 according the embodiment can shorten the stroke for switching the position of the shade 5. Consequently, it is possible to lower the spring force of the spring member 6 and the driving force of the solenoid 7, and therefore it is possible to use the spring member 6 and the solenoid 7 that are relatively compact and inexpensive. Thus, it is possible to achieve not only the reduction in size and weight of the entire vehicle headlamp 1 but also the reduction in cost of producing the vehicle headlamp 1.
Furthermore, in the vehicle headlamp 1 according to the embodiment, the reflected light L3 that is mainly reflected from the lower side of the reflecting surface 10 of the reflector 3 can be shed sufficiently, so that it is possible to sharpen a difference between the low-beam light distribution pattern LP shown in
Furthermore, the vehicle headlamp 1 according to the embodiment switches a position of the shade 5 between the low-beam position and the high-beam position. In other words, when the shade 5 is switched between the low-beam position and the high-beam position, the shade 5 moves along the meridional image surface of the projector lens 4, and therefore a gap between an orbit of the shade 5 and the meridional image surface can be minimized. Thus, it is possible to obtain the preferred light distribution patterns LP and HP.
Furthermore, in the vehicle headlamp 1 according to the embodiment, when the solenoid 7 is not driven, the shade 5 is controlled to move in the horizontal direction D and the vertical direction E, which are different directions from the direction B-B in which the position of the shade 5 is switched, by the stoppers 24. Therefore, it is possible to improve a positioning accuracy of the shade 5, and also to obtain the accurate light distribution patterns LP and HP. Specifically, the shade 5 located in the low-beam position is controlled to move in the directions D and E, which are different from the direction B-B, by the stoppers 24. Therefore, when the shade 5 is switched between the low-beam position and the high-beam position, the shade 5 and the stoppers 24 do not contact each other, and therefore the shade 5 and the stoppers 24 have no sliding resistance. Thus, it is possible to improve a switching accuracy and a switching reliability of the shade 5.
Furthermore, in the vehicle headlamp 1 according to the embodiment, the solenoid 7 is located away from the light source 2, so that the solenoid 7 can be protected from heat of the light source 2. Therefore, it is possible to maintain a performance of the solenoid 7, and also to switch a position of the shade 5 between the low-beam position and the high-beam position smoothly and accurately.
Furthermore, in the vehicle headlamp 1 according to the embodiment, the spring member 6 is fixed by the existing parts such as the frame member 8 and the solenoid 7. Therefore, it is possible to reduce the number of parts, and thereby reducing the production cost. Moreover, the spring member 6 is sandwiched and held between the frame member 8 and the solenoid 7, and also fixed by the spring force of the spring member 6. Therefore, the spring member 6 can be fixed tight due to the spring force of the spring member 6.
Furthermore, in the vehicle headlamp 1 according to the embodiment, as shown in
Furthermore, in the vehicle headlamp 1 according to the embodiment, as shown in
Furthermore, in the vehicle headlamp 1 according to the embodiment, as shown in
A variation of the present invention is explained below. The low-beam light distribution pattern LP shown in
Furthermore, the solenoid 7 is used as the drive unit in the above embodiment, but the present invention is not limited to the solenoid. Instead of the solenoid, a motor can be used as the drive unit.
Although the invention has been described with respect to specific embodiments for a complete and clear disclosure, the appended claims are not to be thus limited but are to be construed as embodying all modifications and alternative constructions that may occur to one skilled in the art that fairly fall within the basic teaching herein set forth.
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Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
Aug 07 2007 | Ichikoh Industries, Ltd. | (assignment on the face of the patent) | / |
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