An n type impurity region is continuously formed on the bottom portion of a channel region below a source region, a gate region and a drain region. The n type impurity region has an impurity concentration higher than the channel region and a back gate region, and is less influenced by the diffusion of p type impurities from the gate region and the back gate region. Moreover, by continuously forming the impurity region from a portion below the source region to a portion below the drain region, the resistance value of a current path in the impurity region is substantially uniformed. Therefore, the IDSS is stabilized, the forward transfer admittance gm and the voltage gain Gv are improved, and the noise voltage Vno is decreased. Furthermore, the IDSS variation within a single wafer is suppressed.
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1. A semiconductor device comprising:
a semiconductor substrate of a first general conductivity type configured to operate as a back gate region;
a channel region of a second general conductivity type disposed on the semiconductor substrate;
a source region and a drain region of the second general conductivity type formed in a surface portion of the channel region;
a gate region of the first general conductivity type formed between the source region and the drain region in the surface portion of the channel region; and
an impurity region of the second general conductivity type disposed between the semiconductor substrate and the channel region so as to be located below the gate electrode, an impurity concentration of the impurity region being higher than an impurity concentration of the channel region,
wherein the channel region covers the entire bottom of the source region and the drain region.
4. A method of manufacturing a semiconductor device, comprising:
providing a semiconductor substrate of a first general conductivity type;
forming an impurity region of a second general conductivity type in a surface portion of the semiconductor substrate;
forming a semiconductor layer of the second general conductivity type on the impurity region;
forming an isolation region in the semiconductor layer so as to penetrate the semiconductor layer to reach the semiconductor substrate, the isolation region defining a channel region made of the semiconductor layer disposed on the impurity region;
forming a gate region of the first general conductivity type in a surface portion of the channel region;
forming a source region and a drain region of the second general conductivity type in the surface portion of the channel region so that the channel region covers the entire bottom of the source region and the drain region; and
configuring the semiconductor substrate to operate as a back gate.
2. The semiconductor device of
3. The semiconductor device of
5. The method of
6. The method of
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This application claims priority from Japanese Patent Application Number JP 2007-207056 filed on Aug. 8, 2007, the content of which is incorporated herein by reference in its entirety.
1. Field of the Invention
The present invention relates to a semiconductor device employed in a high-frequency device, and a manufacturing method for the same, and particularly to a semiconductor device in which a variation in a saturated drain-source current (IDSS) and a noise are reduced, and a manufacturing method for the same.
2. Description of the Related Art
A semiconductor substrate 20 is formed by depositing a p type semiconductor layer 22 on a p type silicon semiconductor substrate 21, for example. A channel region 24 is formed on the surface of the semiconductor substrate 20. The channel region 24 is an n type semiconductor layer defined by an isolation region 23 that is a p type impurity region of high concentration. A source region 25 and a drain region 26 are formed in the n type channel region 24. A gate region 27 is formed between the source region 25 and the drain region 26.
The source region 25, the drain region 26 and the gate region 27 are, for example, formed into a stripe-shape in a plan view.
Moreover, a source electrode 29 and a drain electrode 30 are formed on, and are connected to, the source region and the drain region, respectively. A gate electrode 31 is formed on the back surface of the semiconductor substrate 21 that serves as a back gate region, and the gate electrode 31 is connected to the gate region. (This technology is described, for instance, in Japanese Patent Application Publication No. Hei 08-227900, FIG. 6 on page 2.)
As shown in
The gate region 27 is a diffusion region of a high-concentration p type impurity having an impurity concentration of approximately 1.0 E 18 cm−3. The impurity concentration of the channel region 24 is approximately 1.0 E 15 cm−3. Accordingly, the p type impurity in the gate region 27 diffuses into the channel region 24 having a lower impurity concentration; the n type impurity concentration is decreased in the portion right below the gate region 27 (shown by a dashed-dotted-line circle) in the channel region 24. Moreover, the p type impurity in the p type semiconductor layer 22 that serves as the back gate region expands upward to the channel region 24 as well. As a result, the n type impurity concentration of the portion in the channel region 24 right below the gate region 27 is decreased.
A solid bold line indicates the impurity concentration profile of the gate region 27, the channel region 24 and the p type semiconductor layer 22 in a case where the p type impurity is excessively diffused. A broken line indicates the impurity concentration profile in a case where the p type impurity is not excessively diffused. A thin line indicates the impurity concentration profile of the channel region 24 and the p type semiconductor layer 22 that are positioned below the drain region 26.
In short, a width d1 is secured for the portion, having a predetermined impurity concentration, in the channel region 24 right below the gate region 27 in the case where the p type impurity is not excessively diffused (broken line). However, the excessive diffusion of the p type impurity (solid line) substantially reduces the width of the portion in the channel region 24 right below the gate region 27, to a width d2.
The impurity concentration profile indicated by the line y-y′ of
The degree of variation in such impurity diffusion varies even within a single wafer. The variation results in production of a chip in which the p type impurity excessively diffused, and a chip in which the p type impurity is not so diffused. This causes a problem that the IDSS varies among the J-FETs 200 within the single wafer. Especially, if the channel region 24 is formed by impurity implantation and diffusion, the formation itself will cause a variation in the diffusion, thus resulting a noticeable variation in the IDSS within a single wafer. As a result, a large number of chips produced are out of standards.
Furthermore, the resistance value of the current path right below the gate region is drastically increased. Thereby, there arises a problem of characteristic deteriorations such as a deterioration of a forward transfer admittance gm and a voltage gain Gv, and an increase of a noise voltage Vno.
On the other hand, the increase in the impurity concentration of the channel region allows the channel region to be less influenced by the diffusion of the p type impurity from the p type semiconductor layer that serves as the gate region or the back gate region.
However, the high concentration in the channel region means the increase in the impurity concentration around a side surface of the gate region as well. To put it another way, when a source-gate reverse bias voltage (VGSO) is applied, a depletion layer spreads insufficiently. Accordingly, a predetermined breakdown voltage cannot be secured.
The invention provides a semiconductor device that includes a semiconductor substrate of a first general conductivity type configured to operate as a back gate region, a channel region of a second general conductivity type disposed on the semiconductor substrate, a source region and a drain region of the second general conductivity type formed in a surface portion of the channel region, a gate region of the first general conductivity type formed between the source region and the drain region in the surface portion of the channel region, and an impurity region of the second general conductivity type disposed between the semiconductor substrate and the channel region so as to be located below the gate electrode, an impurity concentration of the impurity region being higher than an impurity concentration of the channel region.
The invention also provides a method of manufacturing a semiconductor device. The method includes providing a semiconductor substrate of a first general conductivity type, forming an impurity region of a second general conductivity type in a surface portion of the semiconductor substrate, forming a semiconductor layer of the second general conductivity type on the impurity region, forming an isolation region in the semiconductor layer so as to penetrate the semiconductor layer to reach the semiconductor substrate, the isolation region defining a channel region made of the semiconductor layer disposed on the impurity region, forming a gate region of the first general conductivity type in a surface portion of the channel region, forming a source region and a drain region of the second general conductivity type in the surface portion of the channel region, and configuring the semiconductor substrate to operate as a back gate.
Hereinafter, descriptions will be given of preferred embodiments of the present invention with reference to
The J-FET 100 according to this embodiment includes: a semiconductor substrate 1 of a first general conductivity type (for example, p−, p and p+); a channel region 4; gate regions 7; source regions 5; drain regions 6; and an impurity region 16 of a second general conductivity type (for example, n−, n and n+).
In the J-FET 100, as shown in
The isolation region 3 is a p type impurity region of high concentration. As shown in a cross-sectional view (
The p type gate regions 7 are disposed in the surface of the channel region 4. The gate regions 7 are formed in a stripe shape.
The gate region 7 extends to and in contact with the isolation region 3 that is the p type impurity region around the channel region 4. In other words, the gate regions 7 are connected to the back gate region (p type semiconductor substrate 1) with the isolation region 3.
The n type source regions 5 and drain regions 6 are disposed in stripe shapes on the respective side portions of the gate regions 7.
As shown in
Although unillustrated, each group of the source electrodes 11 and the drain electrodes 12 is disposed on the channel region 4, and bundled with wires into comb-teeth shapes. The comb-teeth of the source electrodes 11 and the drain electrodes 12 engage with each other, and the source electrodes 11 and the drain electrodes 12 are connected to source pad electrodes and drain pad electrodes (unillustrated), respectively.
The p type semiconductor substrate 1 which serves as the back gate region is a p type silicon semiconductor substrate (whose impurity concentration is, for example, approximately 4 E 15 cm−3.) The channel region 4 is an n type semiconductor layer 4′ formed by epitaxial growth or the like. The impurity concentration thereof is, for example, approximately 1.0 E 15 cm−3. The channel region 4 may be formed by implanting and diffusing ions of an n type impurity into the surface of the p type semiconductor substrate 1.
The n type semiconductor layer 4′ is divided to have an island form by the isolation region 3 that reaches the p type semiconductor substrate 1. The divided region is defined as the channel region 4.
The gate region 7 is formed in the surface of the channel region 4, and is a diffusion region of the p type impurity. The preferable impurity concentration of the gate region 7 is approximately 1 E 18 cm−3.
As described above, the gate region 7 is electrically connected, with the isolation region 3 and the p type semiconductor substrate 1, to a gate electrode 13 that is provided to the back surface of the p type semiconductor substrate 1.
The source region 5 and the drain region 6 are regions formed by implanting and diffusing n type impurities into the surface of the channel region 4. The source region 5 and the drain region 6 are disposed in the strip shape on the respective side portions of the gate region 7.
An insulating film 9 is formed on the surface of the p type semiconductor substrate 1. The source electrode 11 and the drain electrode 12 of the stripe shapes are formed in the insulating film 9, and are superposed on the source region 5 and the drain region 6, respectively. The source electrode 11 and the drain electrode 12 are in contact with the source region 5 and the drain region 6, respectively, through the contact holes formed in the insulating film 9.
The n type impurity region 16 is formed at least on the bottom portion of the channel region 4, the portion being right below the gate region 7. The impurity concentration of the n type impurity region 16 is set so as not to be influenced by the diffusion of the p type impurity from the gate region 7 and by the upward expansion of the p type impurity from the back gate region (the p type semiconductor substrate 1). Specifically, the impurity concentration is, for example, approximately 1 E 17 cm−3, and higher than that of the channel region 4.
The n type impurity region 16 is continuously formed within the range of single channel region 4 as nearly reaching the isolation region 3. If the n type impurity region 16 is brought into contact with the isolation region 3, a depletion layer is suppressed from extending at the intersection. This causes the breakdown voltage characteristic to be deteriorated. For this reason, an edge of the n type impurity region 16 is apart from the isolation region 3 at a distance of, for example, approximately 2 μm to 3 μm.
Alternatively, two or more n type impurity regions 16 may be each continuously formed on the bottom portion of the single channel region 4 within the range of the single cell, that is, below a portion from the source region 5 to the drain region 6 via the gate region 7.
In the conventional structure (
As described above, when the J-FET is in ON state, the current path is formed from the drain region 26 to the source region 25 via the region below the gate region 27 (
Moreover, even within the single wafer, the p type impurity does not always influence the portion in the channel region 24 right below the gate region 27 in the same manner, due to the variation in the diffusion from the gate region 27 itself and the variation in the diffusion of the p type impurity into the channel region 24.
In other words, the conventional structure has not only the problem of the increased resistance value due to the narrowing of the current path, but also the problem of the IDSS variation within the single wafer.
Furthermore, the increase in the resistance value leads to the problems of: an increase in the noise voltage Vno; a decrease in the forward transfer admittance gm; and a decrease in the voltage gain Gv.
The increase in the impurity concentration of the channel region 24 reduces the influence by the diffusion of the p type impurity. Nevertheless, this is not preferable because the breakdown voltage characteristic is deteriorated.
In this embodiment, the n type impurity region 16 of high impurity concentration is disposed so as to abut on the bottom portion of the n type channel region 4. Thereby, the n type impurity region 16 is utilized as the current path as shown by a dotted arrow in
To be more specific, even when the n type impurity concentration of a portion in the channel region 4 right below the gate region 7 is decreased, the n type impurity region 16 is less influenced by this. Moreover, the impurity concentration of the n type impurity region 16 is higher than the impurity concentration (4.0 E 15 cm−3) of the p type semiconductor substrate 1 that is the back gate region. Thus, the n type impurity region 16 is less influenced by the upward expansion of the p type impurity from the p type semiconductor substrate 1.
Therefore, the n type impurity region 16 of high concentration serving as the current path is disposed on the bottom portion of the channel region 4, and this makes it possible to have substantially uniform changes in the resistance value of the current path that is positioned from the portion below the drain region 6 to the portion below the source region 5.
Moreover, the impurity concentration of the channel region 4 is maintained to be as low as that in the conventional structure. Thereby, when the J-FET 100 is turned off, the depletion layer is sufficiently expanded around gate region 7 that influences a gate-source voltage VGS. Accordingly, the breakdown voltage is secured.
Note that, when the J-FET 100 is turned off, the depletion layer that has extended below the gate region 7 also expands into the n type impurity region 16, exhibiting pinch-off. Although it is harder for the depletion layer to expand into the n type impurity region 16 than into the channel region 4, the thickness of the impurity region 16 is 0.2 μm or less. This is large enough to exhibit the pinch-off.
Accordingly, the change in the resistance value of the current path in the J-FET 100 is reduced, and a stable IDSS is obtained. Moreover, even when a chip having the p type impurity excessively diffused therein and a chip having no p type impurity excessively diffused are produced within the single wafer, that IDSS values are substantially uniform. Thereby, the IDSS variation is reduced among the multiple J-FETs 100.
Additionally, the current path from the portion below the source region 5 to the portion below the drain region 6 is the n type impurity region 16 whose impurity concentration is substantially uniform, and whose resistance is low. Accordingly, the resistance values in the majority portion of the current path in the J-FET are substantially uniformed. Thereby, the electrons flow substantially uniformly so that the noise voltage Vno is decreased. Furthermore, the IDSS is stabilized, and the forward transfer admittance gm and the voltage gain Gv are improved.
Note that the n type impurity region 16 may be formed only right below the gate region 7. Nevertheless, in order to obtain a stable IDSS, it is preferable to form a pattern in which the impurity region 16 is continuously formed on the bottom portion of the channel region 4 below the source region 5, the gate region 7 and the drain region 6 to serve as the current path.
Next, description will be given of a method for manufacturing a J-FET 100 according to this embodiment with reference to
First step (
Second step (
Alternatively, two or more n type impurity regions 16 may be continuously formed on the bottom portion of the single channel region 4 within the range of a single cell, that is, from a portion below a source region 5 to a portion below a drain region 6 via a portion below a gate region 7.
Third step (
Fourth step (
The n type semiconductor layer 4′ is divided into multiple sections by the isolation region 3, and thereby the channel regions 4 are formed. A part of the bottom portion of the channel region 4 abuts on the n type semiconductor region 16.
Fifth step (
Ions of a p type impurity are implanted into the entire surface at an implanting energy of 25 KeV, and at a dose of approximately 5 E 15 cm−2. The ions are for example boron (B+). Thereby, a p type gate impurity implantation region 7′ is formed (
Again, an insulating film 9 is formed on the entire surface. Openings are formed in areas of the insulating film 9 to form the source region and the drain region. Then, ions of an n type impurity are implanted into the entire surface at a dose of 7 E 15 cm−2, and at an implanting energy of 100 KeV. Thereby, a source impurity implantation region 5′ and a drain impurity implantation region 6′ are formed (
Subsequently, a heat treatment is conducted (for example, approximately 900° C. and 60 minutes). Thereby, the n type impurities in the source impurity implantation region 5′ and the drain impurity implantation region 6′ are diffused into the channel region 4, and the source region 5 and the drain region 6 are formed. Simultaneously, the impurity in the gate impurity implantation region 7′ is diffused. The source region 5 and the drain region 6 are formed to have an impurity concentration of approximately 4 E 19 cm−3, respectively.
The n type impurity region 16 is continuously disposed below the source region 5, the gate region 7 and the drain region 6. The impurity region 16 abuts on the bottom portion of the channel region 4.
Sixth step (
According to the preferred embodiments of the present invention, the following numerous effects are obtained.
Firstly, by forming an n type impurity region of high concentration on the bottom portion of a channel region right below a gate region, the n type impurity region is utilized as a current path. The n type impurity region has a higher concentration than that of the channel region. Accordingly, even in a case where the n type impurity concentration in a portion of the channel region right below the gate region is decreased by diffusion of a p type impurity from the gate region, the n type impurity region is less influenced by the decrease. Thereby, the resistance value of the current path is prevented from increasing. Moreover, the n type impurity region is less influenced by the upward expansion of a p type impurity from a p type semiconductor layer that serves as a back gate region, either. Thereby, the impurity concentration in the n type impurity region is substantially uniformly maintained. Therefore, by utilizing the n type impurity region as a portion of the current path (particularly, a portion of the current path right below the gate region), the variation in the change of the resistance value is suppressed, and the variation in the IDSS of a J-FET within a single wafer is reduced.
Secondly, since the n type impurity region is formed on the bottom portion of the channel region, the impurity concentration of the channel region is maintained to be as low as that in the conventional structure. Meanwhile, by increasing the impurity concentration of the channel region, it is possible to reduce the influence by the diffusion of the p type impurity from the gate region or the back gate region. Nevertheless, the increase in the impurity concentration of the channel region around the gate region causes the spreading of a depletion layer to be insufficient. Accordingly, the breakdown voltage is deteriorated.
Against this background, according to the embodiments, the impurity concentration of the channel region around the gate region is maintained at the same concentration as that in the conventional structure. Thereby, a predetermined breakdown voltage is maintained.
Thirdly, by forming the n type impurity region that serves as the part of the current path from a portion below a source region to a portion below a drain region, the resistance values in the majority portion of the current path in the J-FET is substantially uniformed. Thereby, a stable IDSS is obtained.
Furthermore, the noise voltage Vno is decreased, and the forward transfer admittance gm and the voltage gain Gv are improved.
Hatamoto, Mitsuo, Matsumiya, Yoshiaki
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