The liquid storage apparatus includes: a liquid storage chamber which is constituted by a flexible bag member and stores liquid; an exterior container which has walls constituted by a shape memory member and has a hermetically sealed space in which the liquid storage chamber is disposed, the shape memory member extending and contracting freely at temperatures not greater than a transformation temperature and recovering a memorized shape at temperatures not less than a shape recovery temperature; a forcing member which applies a contraction force to the walls of the exterior container in a direction in which the walls contract; and a temperature adjuster which adjusts a temperature of the shape memory member directly or indirectly so as to control a ratio of a portion of the shape memory member having temperatures not greater than the transformation temperature and deformed to a contracted shape by the contraction force of the forcing member and a ratio of a portion of the shape memory member having temperatures not less than the shape recovery temperature and recovering the memorized shape more extended than the contracted shape, so that a pressure in the liquid storage chamber is changed depending on a volume change of the exterior container due to deformation of the shape memory member.
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10. A liquid storage apparatus, comprising:
a liquid storage container having walls constituted by a shape memory member which extends and contracts freely at temperatures not greater than a transformation temperature and recovers a memorized shape at temperatures not less than a shape recovery temperature, the liquid storage container storing liquid which comes into contact with the walls;
a forcing member which applies a contraction force to the walls of the liquid storage container; and
a temperature adjuster which adjusts temperature of the shape memory member directly or indirectly so as to control a ratio of a portion of the shape memory member having temperatures not greater than the transformation temperature and deformed to a contracted shape by the contraction force of the forcing member, to a portion of the shape memory member having temperatures not less than the shape recovery temperature and recovering the memorized shape more extended than the contracted shape, so that level of the liquid stored in the liquid storage container is changed depending on deformation of the shape memory member.
1. A liquid storage apparatus, comprising:
a liquid storage chamber which is constituted by a flexible bag member and stores liquid;
an exterior container which has walls constituted by a shape memory member and has a hermetically sealed space in which the liquid storage chamber is disposed, the shape memory member extending and contracting freely at temperatures not greater than a transformation temperature and recovering a memorized shape at temperatures not less than a shape recovery temperature;
a forcing member which applies a contraction force to the walls of the exterior container in a direction in which the walls contract; and
a temperature adjuster which adjusts a temperature of the shape memory member directly or indirectly so as to control a ratio of a portion of the shape memory member having temperatures not greater than the transformation temperature and deformed to a contracted shape by the contraction force of the forcing member, to a portion of the shape memory member having temperatures not less than the shape recovery temperature and recovering the memorized shape more extended than the contracted shape, so that a pressure in the liquid storage chamber is changed depending on a volume change of the exterior container due to deformation of the shape memory member.
2. The liquid storage apparatus as defined in
a pressure sensor which measures at least one of a pressure in the hermetically sealed space of the external container and the pressure in the liquid storage chamber;
a temperature sensor which measures at least one of a temperature of the external container and a temperature of the liquid stored in the liquid storage chamber; and
a control unit which controls the temperature adjuster to adjust the temperature of the shape memory member according to the at least one of the pressure in the hermetically sealed space and the pressure in the liquid storage chamber measured by the pressure sensor and the at least one of the temperature of the external container and the temperature of the liquid in the liquid storage chamber measured by the temperature sensor in such a manner that the at least one of the pressure in the hermetically sealed space and the pressure in the liquid storage chamber measured by the pressure sensor falls within a target range.
3. The liquid storage apparatus as defined in
4. The liquid storage apparatus as defined in
5. The liquid storage apparatus as defined in
6. The liquid storage apparatus as defined in
the temperature adjuster includes an electrical heater arranged in the liquid storage chamber; and
the shape memory member of the external container is heated indirectly by the electrical heater.
7. The liquid storage apparatus as defined in
8. The liquid storage apparatus as defined in
9. The liquid storage apparatus as defined in
11. An image forming apparatus, comprising:
the liquid storage apparatus according to
a liquid ejection head which ejects the liquid supplied from the liquid storage apparatus, toward an ejection receiving medium.
12. An image forming apparatus, comprising:
the liquid storage apparatus according to
a liquid ejection head which ejects the liquid supplied from the liquid storage apparatus, toward an ejection receiving medium.
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1. Field of the Invention
The present invention relates to a liquid storage apparatus for storing liquid, and to an image forming apparatus including this liquid storage apparatus.
2. Description of the Related Art
Various types of liquid storage apparatuses for storing ink to be supplied to an ink ejection head are known. An ink ejection head ejects ink supplied from the liquid storage apparatus toward an ejection receiving medium, such as paper, and forms images on the ejection receiving medium.
Japanese Patent Application Publication No. 2004-230890 discloses an ink cartridge comprising: a housing which defines a first fluid tank; an air management system having an attachment to be supported by the housing; and an expansible bladder which defines a second fluid tank and which is supported by the attachment within the first fluid tank. The expansible bladder is configured to expand to thereby increase the second fluid tank from a first volume to a second volume. The expansible bladder is fabricated from a material having a shape-memory to thereby bias the expansible bladder toward the first volume.
Japanese Patent Application Publication No. 2004-174815 discloses technology in which an elevator unit arranged inside an ink accommodating unit balances with the weight of an ink tank by means of a spring. More specifically, the ink tank is supported by a movable supporting member and a compression coil spring arranged between the ink tank and the movable supporting member. The ink tank is raised or lowered on the basis of the balance between the elastic force of the spring and the gravitational force on the ink inside the ink tank, so that the water head difference does not change even if there is a variation in the weight of ink.
In the technology described in Japanese Patent Application Publication No. 2004-230890, a slight negative pressure is generated in the ink chambers by using the expansion of the expansible bladder due to elastic deformation. Generally, in the case of an ink tank having a small capacity, the negative pressure can be created within an appropriate range until the ink is consumed. On the other hand, in the case of an ink tank having a large capacity, since the force generated by the elastic deformation increases, then the negative pressure exceeds the appropriate limit and the ejection state of the ink ejection head is thus affected, leading to a decline in print quality.
In industrial applications, various liquids having different physical properties, such as a specific gravity, viscosity, surface tension, and the like, are used. Possible examples of such liquids include: aqueous inks, oil-based inks, photocurable liquids, metal pastes, and the like. In the technology described in Japanese Patent Application Publication No. 2004-174815, if the liquid used is changed to another liquid having a different specific gravity, then the height of the ink tank depends on the balance between the elastic force of the spring and the gravitational force on the liquid, and therefore the position of the liquid surface will vary depending on the specific gravity of the liquid used.
The present invention has been contrived in view of the foregoing circumstances, an object thereof being to provide a liquid storage apparatus configured to supply liquid in a stable fashion, and an image forming apparatus including this liquid storage apparatus.
In order to attain the aforementioned object, the present invention is directed to a liquid storage apparatus, comprising: a liquid storage chamber which is constituted by a flexible bag member and stores liquid; an exterior container which has walls constituted by a shape memory member and has a hermetically sealed space in which the liquid storage chamber is disposed, the shape memory member extending and contracting freely at temperatures not greater than a transformation temperature and recovering a memorized shape at temperatures not less than a shape recovery temperature; a forcing member which applies a contraction force to the walls of the exterior container in a direction in which the walls contract; and a temperature adjuster which adjusts a temperature of the shape memory member directly or indirectly so as to control a ratio of a portion of the shape memory member having temperatures not greater than the transformation temperature and deformed to a contracted shape by the contraction force of the forcing member and a ratio of a portion of the shape memory member having temperatures not less than the shape recovery temperature and recovering the memorized shape more extended than the contracted shape, so that a pressure in the liquid storage chamber is changed depending on a volume change of the exterior container due to deformation of the shape memory member.
In this aspect of the invention, the portion of the shape memory member which has temperatures not greater than the transformation temperature and extends and contracts freely, is contracted due to the contraction force of the forcing member. In accordance with this contraction, the capacity of the external container is decreased and the capacity of the liquid storage chamber is also decreased. In this case, the pressure inside the liquid storage chamber is increased. On the other hand, the shape recovery portion of the shape memory member having temperatures not less than the shape recovery temperature extends and recovers the specific memorized shape. In accordance with this extension, the capacity of the external container is increased, and the capacity of the liquid storage chamber is also increased. In this case, the pressure inside the liquid storage chamber is decreased. By the temperature distribution adjustment by means of the temperature adjuster, it is possible to change the ratio of the portion of the shape memory member having temperatures not greater than the transformation temperature and contracted by the contraction force of the forcing member, and the ratio of the portion of the shape memory member having temperatures not less than the shape recovery temperature and recovering the memorized shape more extended than the shape at a temperature not greater than the transformation temperature. Consequently, even in the case of the liquid storage chamber having a large capacity, it is possible to create an appropriate pressure inside the liquid storage chamber and to thereby supply the liquid in a stable fashion.
Preferably, the liquid storage apparatus further comprises: a pressure sensor which measures at least one of a pressure in the hermetically sealed space of the external container and the pressure in the liquid storage chamber; a temperature sensor which measures at least one of a temperature of the external container and a temperature of the liquid stored in the liquid storage chamber; and a control unit which controls the temperature adjuster to adjust the temperature of the shape memory member according to the at least one of the pressure in the hermetically sealed space and the pressure in the liquid storage chamber measured by the pressure sensor and the at least one of the temperature of the external container and the temperature of the liquid in the liquid storage chamber measured by the temperature sensor in such a manner that the at least one of the pressure in the hermetically sealed space and the pressure in the liquid storage chamber measured by the pressure sensor falls within a target range.
Preferably, the shape memory member of the external container is formed into a concertina shape.
Preferably, the temperature adjuster includes an electrical heater arranged on the walls of the external container.
In this aspect of the invention, the walls of the external container are heated, and consequently it is possible to cause the shape memory member constituting the walls to deform more efficiently, and also possible to improve the accuracy of the control of the pressure inside the liquid storage chamber and to improve the responsiveness to the pressure change in the liquid storage chamber. Furthermore, in this aspect of the invention, a single electrical heater is sufficient to adjust the temperature of the liquid inside the liquid storage chamber and to adjust the pressure of the interior of the liquid storage chamber in accordance with the deformation of the shape memory member, and an inexpensive composition can therefore be achieved.
Preferably, the temperature adjuster includes a first electrical heater arranged on the walls of the external container and a second electrical heater arranged in the liquid storage chamber.
In this aspect of the invention, the walls of the external container is heated, and consequently it is possible to cause the shape memory member constituting the walls to be deformed more efficiently, and also possible to improve the accuracy of the control of the pressure inside the liquid storage chamber and to improve the responsiveness to the pressure change in the liquid storage chamber. Furthermore, since the external container and the liquid inside the liquid storage chamber are heated by the first and second heaters, respectively, then it is also possible to reduce the temperature variation in the liquid inside the liquid storage chamber.
Preferably, the temperature adjuster includes an electrical heater arranged in the liquid storage chamber; and the shape memory member of the external container is heated indirectly by the electrical heater.
In this aspect of the invention, a single electrical heater is sufficient to adjust the temperature of the liquid inside the liquid storage chamber and to adjust the pressure of the interior of the liquid storage chamber in accordance with the deformation of the shape memory member, and an inexpensive composition can therefore be achieved.
Preferably, the shape memory member of the external container is formed by joining together a plurality of members made from shape memory materials having mutually different shape recovery temperatures.
In this aspect of the invention, a single temperature adjuster is sufficient to adjust the pressure inside the liquid storage chamber.
Preferably, the electrical heater arranged on the walls of the external container is constituted by electrical heating wires of which density is changed from one end to another end.
In this aspect of the invention, a single type of shape memory member (a shape memory member made of a single material) is sufficient to adjust the pressure inside the liquid storage chamber. Furthermore, the power consumption of the whole electrical heater can be reduced, and power savings can therefore be achieved.
In order to attain the aforementioned object, the present invention is also directed to a liquid storage apparatus comprising: a liquid storage container having walls constituted by a shape memory member which extends and contracts freely at temperatures not greater than a transformation temperature and recovers a memorized shape at temperatures not less than a shape recovery temperature, the liquid storage container storing liquid which comes into contact with the walls; a forcing member which applies a contraction force to the walls of the liquid storage container; and a temperature adjuster which adjusts temperature of the shape memory member directly or indirectly so as to control a ratio of a portion of the shape memory member having temperatures not greater than the transformation temperature and deformed to a contracted shape by the contraction force of the forcing member and a ratio of a portion of the shape memory member having temperatures not less than the shape recovery temperature and recovering the memorized shape more extended than the contracted shape, so that level of the liquid stored in the liquid storage container is changed depending on deformation of the shape memory member.
In a composition of this kind, the extensible portion of the shape memory member having temperatures not greater than the transformation temperature is contracted due to the contraction force of the forcing member, and in accordance with this contraction, the liquid surface inside the liquid storage container is raised. On the other hand, the shape recovery portion of the shape memory member having temperatures not less than the shape recovery temperature extends and recovers the memorized shape, and in accordance with this extension, the liquid surface inside the liquid storage container is lowered. By the temperature distribution adjustment by means of the temperature adjuster, it is possible to change the ratio of the portion of the shape memory member having temperatures not greater than the transformation temperature and contracted by the contraction force of the forcing member, and the ratio of the portion of the shape memory member having temperatures not less than the shape recovery temperature and recovering the memorized shape more extended than the shape at a temperature not greater than the transformation temperature. Thereby, it is possible to set the liquid surface inside the liquid storage container to an appropriate height, and hence the liquid can be supplied in a stable fashion.
In order to attain the aforementioned object, the present invention is also directed to an image forming apparatus comprising: any one of the liquid storage apparatuses described above; and a liquid ejection head which ejects the liquid supplied from the liquid storage apparatus, toward an ejection receiving medium.
In this aspect of the invention, it is possible to supply liquid stably from the liquid storage apparatus to the liquid ejection head, and therefore it is possible to prevent the occurrence of variations in the ejection performance of the liquid ejection head and to thereby prevent decline in the print quality.
According to the present invention, it is possible to adjust the pressure of the stored liquid or the height of the liquid surface appropriately, and hence liquid can be supplied in a stable fashion.
The nature of this invention, as well as other objects and benefits thereof, will be explained in the following with reference to the accompanying drawings, in which like reference characters designate the same or similar parts throughout the figures and wherein:
As shown in
Each liquid ejection head 50 has a plurality of nozzles arranged in a two-dimensional configuration, and the liquid ejection head 50 is configured to eject ink from the nozzles. The image forming apparatus 10 according to the present embodiment includes a total of four liquid ejection heads respectively corresponding to ink colors of black (K), cyan (C), magenta (M), and yellow (Y).
The communications interface 110 receives image data transmitted from a host computer 500. For the communications interface 110, a wired or wireless interface, such as a USB (Universal Serial Bus), IEEE 1394, or the like, can be used. The image data acquired by the image forming apparatus 10 via this communications interface 110 is stored temporarily in the first memory 114 for storing image data.
The system controller 112 is constituted by a microcomputer and peripheral circuits thereof, and the like, and it controls the whole of the image forming apparatus 10 in accordance with prescribed programs. More specifically, the system controller 112 controls various parts, such as the communications interface 110, the motor driver 118, the print controller 150, and the like.
The ejection receiving medium conveyance motor 116 supplies a motive force to the roller and belt, and the like, in order to convey the ejection receiving medium, such as paper. The ejection receiving medium and the liquid ejection heads 50 are moved relative to each other, by means of this motor 116. The motor driver 118 is a circuit which drives the ejection receiving medium conveyance motor 116 in accordance with instructions from the system controller 112.
The liquid supply unit 142 includes: a main tank 60 forming an ink supply source; and a sub tank 20 which forms a liquid storage apparatus according to the present invention and which temporarily stores ink to be supplied to the liquid ejection head 50. The liquid supply unit 142 is described in detail below.
The liquid supply control unit 144 is constituted by a microcomputer and peripheral circuits thereof, and the like, and the liquid supply control unit 144 controls the liquid supply unit 142 to supply ink to the liquid ejection head 50 in accordance with a prescribed program.
The print controller 150 is constituted by a microcomputer and peripheral circuits thereof, and the like, and the print controller 150 controls the various sections, such as the liquid supply control unit 144 and the head driver 154, in accordance with prescribed programs. The print controller 150 generates the data (dot data) necessary for forming dots on the ejection receiving medium on the basis of the image data input to the image forming apparatus 10, and the liquid ejection heads 50 eject liquid droplets toward the ejection receiving medium using the dot data thus generated. More specifically, in accordance with the control of the system controller 112, the print controller 150 generates dot data for droplet ejection from the image data stored in the first memory 114, and the print controller 150 then supplies the dot data thus generated to the head driver 154. The second memory 152 is appended to the print controller 150, and the second memory 152 temporarily stores the dot data and the like when the print controller 150 implements the image processing.
The head driver 154 outputs ejection drive signals to the liquid ejection heads 50 on the basis of the dot data supplied by the print controller 150 (in practice, the dot data stored in the second memory 152). By supplying the ejection drive signals output from the head driver 154, to the liquid ejection heads 50, liquid (droplets) are ejected from the liquid ejection heads 50 toward the ejection receiving medium.
In
In
A second valve 64 and a filter 67 are provided in a second liquid supply channel 62 leading from the sub tank 20 to the liquid ejection head 50. In the present embodiment, the pressure inside the sub tank 20, which forms the liquid storage apparatus and is described in detail below, or the height of ink in the sub tank 20 is adjusted so that: a certain back pressure (more specifically, a negative pressure which is able to maintain the meniscus inside the nozzles 51) is applied to the liquid ejection head 50 at normal times constantly; and ink is supplied to the liquid ejection head 50 from the sub tank 20 through the filter 67 when the second valve 64 is in an opened state.
Furthermore, a cooler 68 for cooling the sub tank 20 is provided below and in the vicinity of the sub tank 20.
Various embodiments of a sub tank 20 forming the liquid storage apparatus according to the present invention will be described in detail below.
As shown in
A shape memory member 40 having a concertina shape is disposed in the side walls 302 of the external container 30.
Examples of the material of the shape memory member 40 include: alloys such as Ni—Ti alloy, Cu—Al—Ni alloy, and Cu—Zn—Al alloy; and polymers such as a polynorbornene, and a trans polyisoprene. In the embodiments described below (including this embodiment), the material of the shape memory member 40 is an alloy (a shape memory alloy).
A heater (hereinafter, referred to as “external container heater”) 31 for heating the shape memory member 40 is provided on the side walls 302 of the external container 30, in such a manner that the external container heater 31 follows the shape memory member 40. The temperature of the shape memory member 40 can be controlled by changing the electrical current flowing in the external container heater 31.
Furthermore, as described above with reference to
A forcing member 32 composed of a spring is affixed to the bottom plate 301 of the external container 30 at one end of the forcing member 32, and the forcing member 32 is also affixed to the ceiling plate 303 of the external container 30 at the other end. In this manner, the forcing member 32 constantly applies a contraction force to the concertina side walls 302 of the external container 30 so that the concertina side walls 302 are forced to be contracted in the height direction (the vertical direction in the
The shape memory member 40 is formed in a concertina shape and is made from shape memory material. The shape memory member 40 has properties whereby: the shape memory member 40 freely contracts and extends when cooled to a temperature not greater than the martensitic transformation start temperature (also referred to as the “Ms point” or “transformation temperature”); and the shape memory member 40 recovers a previously memorized shape when heated to a temperature equal to or greater than an austenitic transformation end temperature (also referred to as the “Af point”, “reverse transformation temperature”, or “shape recovery temperature”). A portion of the shape memory member 40 which has temperatures equal to or less than the transformation temperature and is freely extensible and contractive, is contracted by the contraction force of the forcing member 32. In accordance with this contraction of the portion of the shape memory member 40, the capacity of the external container 30 is reduced, the capacity of the hermetically sealed space 304 of the external container 30 and the capacity of the liquid storage chamber 21 are reduced, and the pressure in the liquid storage chamber 21 is thereby raised. On the other hand, a portion of the shape memory member 40 which has temperatures equal to or greater than the shape recovery temperature, seeks to recover the memorized shape which is more extended. In accordance with this extension of the portion of the shape memory member 40, the capacity of the external container 30 increases, the capacity of the hermetically sealed space 304 of the external container 30 and the capacity of the liquid storage chamber 21 are increased, and the pressure of the liquid storage chamber 21 is thereby reduced.
The liquid storage chamber 21 is connected to the first liquid supply channel 61 and the second liquid supply channel 62, via a connecting chamber 22 which is adjacent to and connected to the liquid storage chamber 21. Ink is supplied from the main tank 60 shown in
The external container 30 is provided with a pressure sensor 33 for measuring the pressure in the hermetically sealed space 304 of the external container 30, a temperature sensor (hereinafter, referred to as “external container temperature sensor”) 34 for measuring the temperature of the side walls 302 of the external container 30, and a proximity sensor (hereinafter, referred to as “ink remainder sensor”) 35 for measuring the remaining amount of ink in the liquid storage chamber 21.
Since the pressure inside the liquid storage chamber 21 is substantially the same as the pressure in the hermetically sealed space 304 of the external container 30, then by measuring the pressure in the hermetically sealed space 304 of the external container 30 by means of the pressure sensor 33, the pressure inside the liquid storage chamber 21 can be estimated.
Since the temperature of the shape memory member 40 is substantially the same as the temperature of the side walls 302 and the bottom plate 301 of the external container 30, then the temperature of the shape memory member 40 can be estimated by means of the external container temperature sensor 34 which is disposed inside the side walls 302 (or the bottom plate 301) of the external container 30.
The temperature of the ink inside the liquid storage chamber 21 and the temperature of the ink supplied from the liquid storage chamber 21 to the liquid ejection head 50 in
Possible embodiments of the material of the liquid storage chamber 21 are, for example, polyethylene, polyethylene terephthalate, nylon, aluminum foil, an ethylene-vinylalcohol copolymer (EVOH), and the like. It is also possible to use a multi-layer sheet formed by coupling together a plurality of sheets each of which is made from a material selected from these materials. The liquid storage chamber 21 has a thickness of 0.1 to 1.0 mm, for example.
The base material of the external container 30 is rubber, for example. Preferably, the ceiling plate 303 of the external container 30 is made from a material having thermal insulating properties.
In the first embodiment, the shape memory member 40 is formed by joining together shape memory members 41, 42 and 43 having mutually different transformation temperatures (Ms points) and mutually different shape recovery temperatures (Af points).
For the sake of the simple explanation, an embodiment is described below in which the transformation temperatures (Ms points) are close to the shape recovery temperatures (Af points).
In
As shown in
The shape memory members 41, 42, and 43 having mutually different transformation temperatures may be fabricated by varying the alloy compositions, processing method, heat treatment conditions, and the like.
In the case of Ni—Ti alloy, in general, it is possible to vary the transformation temperature from 5 to 100° C. In the case of a Cu—Zn—Al alloy, in general, it is possible to vary the transformation temperature from −100 to 100° C.
In practice, the transformation temperature is determined on the basis of the ink solvent to be used. It should be noted that the range of the transformation temperature is limited according to factors such as the boiling point of the ink solvent, the temperature range corresponding to the tolerable range of the amount of dissolved gas, the melting point, and the like.
Firstly, the setting temperature of the external container 30 (the setting temperature of the shape memory member 40) is set to the lower limit temperature (S2). In this case, the cooler 68 is driven.
Thereupon, the remaining amount of ink in the liquid storage chamber 21 is measured by the ink remainder sensor 35 (S4), and it is judged whether or not the remaining amount of ink in the liquid storage chamber 21 falls within a prescribed tolerable range (S6). More specifically, it is judged whether or not the remaining amount of ink is equal to or greater than a tolerable value for the remaining amount of ink which is previously stored in the memory 152 shown in
If the remaining amount of ink in the liquid storage chamber 21 is smaller than the tolerable value, then the ink supply pump 65 in
On the other hand, if the remaining amount of ink in the liquid storage chamber 21 is equal to or greater than the tolerable value, then the pressure in the hermetically sealed space 304 of the external container 30 is measured by the pressure sensor 33 (S11), and it is then judged whether or not the measured pressure falls within a target range (S12). Here, the measured pressure is substantially the same as the pressure inside the liquid storage chamber 21. More specifically, it is judged whether or not the pressure measured by the pressure sensor 33 falls within a range from a lower pressure limit value to an upper pressure limit value stored previously in the memory 152 in
If the measured pressure is out of the target range, then the temperature of the external container 30 is measured by the external container temperature sensor 34 (S14), and the external container heater 31 and the cooler 68 are used so as to change the temperature of the external container 30 (in other words, the temperature of the shape memory member 40) (S116), on the basis of the pressure in the external container 30 measured at step S110 and the temperature of the external container 30 measured at step S14.
More specifically, if the increase in the remaining amount of ink causes the pressure in the hermetically sealed space 304 of the external container 30 to become large to the extent that the measured pressure exceeds the upper limit value, then the setting temperature of the external container heater 31 is adjusted to a temperature greater than the temperature measured by the external container temperature sensor 34, resulting in the increase of the temperature of the shape memory member 40 constituting the side walls 302 of the external container 30. Out of the members 41, 42 and 43 constituting the shape memory member 40, a shape memory member which has a temperature equal to or above its shape recovery temperature, deforms against the contraction force of the forcing member 32 and assumes an extended memorized shape. In such a case, the capacity of the external container 30 increases and the pressure inside the liquid storage chamber 21 decreases.
If the decrease in the remaining amount of ink causes the pressure inside the hermetically sealed space 304 of the external container 30 to become small to the extent that the measured pressure is below the lower limit value, then the setting temperature of the external container heater 31 is adjusted to a temperature less than the temperature measured by the external container temperature sensor 34 and the cooler 68 is driven, resulting in the decrease of the temperature of the shape memory member 40 constituting the side walls 302 of the external container 30. Out of the members 41, 42, 43 constituting the shape memory member 40, a shape memory member which has a temperature equal to or less than its transformation temperature, deforms in the contractible direction due to the contraction force of the forcing member 32. In such a case, the capacity of the external container 30 decreases and the pressure inside the liquid storage chamber 21 increases.
If the pressure in the hermetically sealed space 304 of the external container 30 is within the intended range, then the ink temperature (in other words, the temperature of the ink to be supplied to the liquid ejection head 50 in
In the present embodiment, although the ink temperature is measured by means of the ink temperature sensor 23 provided in the sub tank 20A, the invention is not limited in particular to cases of this kind, and it is also possible to provide such an ink temperature sensor in the liquid ejection head 50 or the liquid supply flow channel 62.
Thereupon, it is judged whether or not printing is to be continued (S26). If the printing is judged to be continued, then the procedure returns to step S4, whereas if the printing is judged not to be continued, the processing is terminated.
In
Moreover, the external container heater 310 provided along the whole of the shape memory member 400 embedded in the side walls 302 of the external container 30, is constituted by electrical heating wires. The density of the electrical heating wires increases from low density to high density, as the position moves from the ceiling plate 303 of the external container 30 and toward the bottom plate 301, as indicated by the arrow D in
When heated by means of the external container heater 310, the shape memory member 400 has a temperature distribution (temperature gradient) in which the temperature rises as the position moves away from the ceiling plate 303. Hence, the ratio of the portion of the shape memory member 400 having temperatures equal to or greater than the shape recovery temperature can be altered. Consequently, by changing the setting temperature (temperature distribution) of the external container heater 310 on the basis of the pressure in the hermetically sealed space 304 of the external container 30 measured by the pressure sensor 33, it is possible to alter the capacity of the external container 30 and thereby to adjust the pressure inside the liquid storage chamber 21 to a pressure within the target range.
In
Conversely, as the temperature distribution (setting temperature) of the external container heater 310 is gradually shifted to the lower temperature side, the ratio of the portion of the shape memory member 400 having a temperature equal to or less than the transformation temperature increases progressively. In accordance with this ratio (change in the size of this portion), the shape memory member 400 is contracted due to the contraction force of the forcing member 32, the capacity of the external container 30 decreases, and consequently the pressure in the liquid storage chamber 21 increases.
In
To give a brief description, the sub tank 20C according to the third embodiment includes two heaters, namely, the ink heater 25 and the external container heater 31, and the sub tank 20C differs in this respect from the sub tank 20A according to the first embodiment in which only the external container heater 31 is provided.
Firstly, the temperature of the external container 30 (in other words, the temperature of the shape memory member 40) is adjusted to the lower limit temperature (S2). Thereupon, while the ink temperature is kept to be measured by means of the ink temperature sensor 23, the temperature of the ink inside the liquid storage chamber 21 is adjusted using the ink heater 25 so that the temperature of the ink becomes a previously established lower limit temperature.
The following processing for measuring the remaining amount of ink (S4), judging whether or not the remaining amount of ink is within a tolerable range (S6), supplying ink if the remaining amount of ink is not within the tolerable range (S8), measuring the pressure in the hermetically sealed space 304 of the external container 30 (S10), and judging whether or not the measured pressure is within a target range (S12), is the same as the processing in the first embodiment described above with reference to
In the present embodiment, if the pressure in the hermetically sealed space 304 of the external container 30 is not within the target range, then the temperature of the external container 30 is measured by the external container temperature sensor 34 and the ink temperature is measured by the ink temperature sensor 23 (S140). Thereupon, on the basis of the pressure measured at step S10 and the temperatures measured at step S140, the temperatures of the external container 30 (in other words, the temperature of the shape memory member 40) and the ink inside the liquid storage chamber 21 are adjusted by means of the external container heater 31, the ink heater 25 and the cooler 68 (S160).
There are various modes for changing the temperatures (S160).
Firstly, the drive circuits for the external container heater 31 and the ink heater 25 may be composed in such a manner that the temperatures are adjusted by the combined actions of the external container heater 31 and the ink heater 25. Specifically, the external container heater 31, the ink heater 25 and the cooler 68 adjust mainly the temperature of the external container 30, on the basis of the pressure measured by the pressure sensor 33 and the temperature measured by the external container temperature sensor 34. In this case, the temperature change of the ink inside the liquid storage chamber 21 is kept within a previously established tolerance range. In this mode, it is possible to simplify the circuit composition and control.
Secondly, the drive circuits for the external container heater 31 and the ink heater 25 may be composed in such a manner that the temperatures are adjusted separately by the external container heater 31 and the ink heater 25. The temperatures of the external container 30 and the ink inside the liquid storage chamber 21 are adjusted separately and independently by using the external container heater 31, the ink heater 25 and the cooler 68, on the basis of the pressure measured by the pressure sensor 33 and the temperatures measured by the external container temperature sensor 34 and the ink temperature sensor 23. In this mode, since the external container 30 and the ink are heated independently by the heaters respectively, then it is possible to reduce the temperature change of the ink, and to improve the ejection reliability of the liquid ejection head 50.
The details of the processing in the steps (S20, S22 and S24) which are carried out when the internal pressure of the hermetically sealed space 304 of the external container 30 is within the target range, and the details of the processing in the printing continuation judgment step (S26), are the same as the details of the processing according to the first embodiment described above with reference to
In
In the sub tank 20E according to the present embodiment, which is shown in
Firstly, while the ink temperature is kept to be measured by means of the ink temperature sensor 23, the temperature of the ink inside the liquid storage chamber 21 is adjusted to a previously established lower limit temperature, by means of the ink heater 25. In this case, the temperature of the external container 30 (in other words, the temperature of the shape memory member 40) is adjusted to the lower limit temperature.
The following processing for measuring the remaining amount of ink (S4), judging whether or not the remaining amount of ink is within a tolerable range (S6), supplying ink if the remaining amount of ink is not within the tolerable range (S8), measuring the pressure in the hermetically sealed space 304 of the external container 30 (S10), and judging whether or not the measured pressure is within a target range (S12), is the same as the processing in the first embodiment described above with reference to
In the present embodiment, if the pressure in the hermetically sealed space 304 of the external container 30 is not within the target range, then the temperature of the external container 30 and ink temperature are measured by the external container temperature sensor 34 and the ink temperature sensor 23, respectively (S140). On the basis of the pressure measured at step S10 and the temperatures measured at step S140, the ink heater 25 and the cooler 68 change mainly the temperature of the external container 30. In this case, the temperature change of the ink inside the liquid storage chamber 21 is kept within the previously established tolerance range.
The details of the processing in the steps (S20, S22 and S24) carried out when the internal pressure of the hermetically sealed space 304 of the external container 30 is within the target range, and the details of the processing in the printing continuation judgment step (S26), are the same as the details of the processing according to the first embodiment described above with reference to
As shown in
The shape memory member 400 is the same as that of the sub tank 20B according to the second embodiment shown in
The storage container 300 has side walls 302 constituted by the shape memory member 400. The lower ends of the side walls 302 of the storage container 300 (in other words, the lower ends of the shape memory member 400) are bonded to the bottom plate 301 of the storage container 300, whereas the upper ends of the side walls 302 of the storage container 300 (in other words, the upper ends of the shape memory member 400) abut against a reference surface 309 which is fixed at a height of H0 from a supporting surface 308.
The forcing member 320 is constituted by a spring, for example. The upper end of the forcing member 320 abuts against the bottom plate 301 of the storage container 300, whereas the lower end of the forcing member 320 is supported by the supporting surface 308. In other words, the forcing member 320 applies the contraction force to the side walls 302 of the storage container 300 so that the side walls 302 are contracted in the direction A.
The ink heater 25 heats the ink inside the liquid storage container 300, and the temperature of the ink inside the liquid storage container 300 is adjusted to a temperature equal to or greater than the shape recovery temperature (Af point) of the shape memory member 400. The shape memory member 400 used in the present embodiment has a transformation temperature (Ms point) in the vicinity of the shape recovery temperature (Af point). When cooled to a temperature equal to or less than the transformation temperature (Ms point) by the atmosphere, or the like, the shape memory member 400 deforms to a contracted shape due to the contraction force of the forcing member 320. On the other hand, when heated to a temperature equal to or greater than the shape recovery temperature (Af point), via the ink, the shape memory member 400 recovers the specified memory shape which is more extended in comparison with the contracted shape assumed when the shape memory member 400 has a temperature equal to or below the transformation temperature. In this case, the portion of the shape memory member 400 which makes contact with the ink inside the liquid storage container 300 assumes an extended shape, whereas the portion which does not make contact with the ink assumes the contracted shape. In other words, the ink heater 25 indirectly adjusts the temperature of the shape memory member 400 via the ink, and the ink heater 25 thereby alters the ratio of the contracted shape portion in the shape memory member 400 and the ratio of the extended shape portion in the shape memory member 400.
As the ink inside the storage container 300 shown in
The following relationship is satisfied between the height hE1 of the extended portion of the shape memory member 400 which lies in contact with the ink and has restored its shape in a state where the remaining amount of ink is large as shown in
Furthermore, as ink is supplied to the storage container 300 shown in
The ink is heated directly in the sixth embodiment described above, but the present invention is not limited in particular to cases of this kind, and it is also possible to provide a heater heating the liquid storage container 300. In order to alter the ratio of the contracted portion of the shape memory member and the ratio of the extended portion of the shape memory member, there is a mode where the shape memory member is formed by joining together shape memory members having different transformation temperatures as described previously in the first embodiment, and there is a mode where electrical heating wires constituting a heater are formed in such a manner that the density of the wires changes from low density to high density, from the upper end toward the lower end of the heater as described in the second embodiment.
Embodiments of the present invention has been described in detail above, but the present invention is not limited to the embodiments described in the present specification, or the embodiments shown in the drawings, and it is of course possible for improvements or design modifications of various kinds to be implemented, within a range which does not deviate from the essence of the present invention.
It should be understood that there is no intention to limit the invention to the specific forms disclosed, but on the contrary, the invention is to cover all modifications, alternate constructions and equivalents falling within the spirit and scope of the invention as expressed in the appended claims.
Takatsuka, Tsutomu, Katada, Masahito
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