A constant-temperature type crystal oscillator includes: a crystal unit including a case main body, in which two crystal terminals and two dummy terminals are provided on an outer bottom face thereof, and a crystal element housed in the case main body; an oscillator output circuit including an oscillating stage and a buffering stage; a temperature control circuit for keeping an operational temperature of the crystal unit; and a circuit substrate, on which circuit elements of the crystal unit, the oscillator output circuit and the temperature control circuit are installed. The temperature control circuit includes: heating chip resistors; a power transistor; and a temperature sensing element. Each of the dummy terminals is connected to a respective one of circuit terminals on the circuit substrate. At least one of the circuit terminals is connected to an electrically-conducting path, to which one terminal of the heating chip resistors is electrically connected, on the circuit substrate.
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1. A constant-temperature type crystal oscillator comprising:
a crystal unit for surface mounting comprising:
a case main body, which has at least a bottom wall, and in which two crystal terminals and two dummy terminals serving as mounting terminals are provided on an outer bottom face thereof; and
a crystal element that is housed in the case main body to be hermetically encapsulated with a cover;
an oscillator output circuit comprising an oscillating stage formed along with the crystal unit and a buffering stage;
a temperature control circuit that keeps an operational temperature of the crystal unit constant; and
a circuit substrate, on which circuit elements of the crystal unit, the oscillator output circuit and the temperature control circuit are installed,
wherein the temperature control circuit comprises:
heating chip resistors;
a power transistor that supplies electric power to the chip resistors; and
a temperature sensing element that detects an operational temperature of the crystal unit,
wherein each of the dummy terminals of the crystal unit is connected to a respective one of circuit terminals on the circuit substrate, and
wherein at least one of the circuit terminals is connected to an electrically-conducting path, to which one terminal of the heating chip resistors is electrically connected, on the circuit substrate.
2. The constant-temperature type crystal oscillator according to
wherein the one terminal of the heating chip resistors is electrically connected to a collector of the power transistor via the electrically-conducting path on the circuit substrate.
3. The constant-temperature type crystal oscillator according to
wherein each of the circuit terminals is provided to extend on the circuit substrate so as to face entirely a central area of a bottom face of the crystal unit.
4. The constant-temperature type crystal oscillator according to
wherein at least the crystal unit, the heating chip resistors, the power transistor, and the temperature sensing element are installed on one principal surface of the circuit substrate, to be covered with heat conducting resin, and
wherein the other circuit elements are installed on the other principal surface of the circuit substrate.
5. The constant-temperature type crystal oscillator according to
wherein the cover of the crystal unit is a metal cover,
wherein the crystal unit is disposed such that both principal surface of the crystal element, on which excitation electrodes are formed, face the bottom wall of the case main body and the metal cover, and
wherein the dummy terminals provided on the outer bottom face of the case main body are electrically connected to the metal cover via an electrically-conducting path in the case main body.
6. The constant-temperature type crystal oscillator according to
wherein a plurality of the heating chip resistors are installed so as to surround an outer circumference of the crystal unit, and
wherein Joule heat generated from the plurality of chip resistors is set to be uniform.
7. The constant-temperature type crystal oscillator according to
wherein a plurality of the heating chip resistors are connected in parallel, one end of the parallel connection being connected to, not only the collector of the power transistor, but also the dummy terminals, and the other end of the parallel connection being connected to a power source.
8. The constant-temperature type crystal oscillator according to
wherein the crystal unit is disposed such that the principal surface of the crystal element, on which the excitation electrode is formed, faces the bottom wall of the case main body, and
wherein the dummy terminals provided on the bottom face of the case main body are provided to extend on a central area of the bottom wall of the case main body.
9. The constant-temperature type crystal oscillator according to
wherein at least four corners of the circuit substrate is held by lead wires of a base that forms an oscillator case, and
wherein the metal cover is bonded to the base so as to cover the circuit substrate.
10. The constant-temperature type crystal oscillator according to
11. The constant-temperature type crystal oscillator according to
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This application claims priority from Japanese Patent Application No. 2008-244373 filed on Sep. 24, 2008, the entire subject matter of which is incorporated herein by reference.
1. Field of the Invention
The invention relates to a technical field of a constant-temperature type crystal oscillator (hereinafter referred to as constant-temperature type oscillator) using a crystal unit for surface mounting, and in particular, to a constant-temperature type oscillator in which the efficiency of heat conduction from heating chip resistors (hereinafter referred to as heating resistors) is enhanced.
2. Description of the Related Art
Constant-temperature type oscillators keep the operational temperatures of their crystal units constant. Thus, even when an ambient temperature is changed, the frequency stability can be improved. Therefore, the constant-temperature type oscillators are applied to wireless devices in communication facilities which are, for example, base stations. In recent years, in place of a traditional constant-temperature bath, on which heating coils are wound, heating resistors are used as a heat source so as to simplify a constant-temperature structure. Then, there is a constant-temperature type oscillator in which a crystal unit is formed for surface mounting, which is reduced in height size (see, for example, JP-A-2006-311496 and JP-A-2005-341191).
The constant-temperature type oscillator has a crystal unit 1 for surface mounting, respective circuit elements 4 forming an oscillator output circuit 2 and a temperature control circuit 3, and a circuit substrate 5 on which the circuit elements 4 including the crystal unit 1 are installed thereon (see
With respect to the crystal unit 1, a crystal element 1A is housed in a case main body 10 which is formed to be concave, for example, and its opening end face is sealed up with a metal cover 11, for example, to hermetically encapsulate the crystal element 1A having an excitation electrode (not shown) and leading electrode (not shown) on both principal surfaces (see
The crystal element 1A is formed as, for example, an SC-cut crystal element or an AT-cut crystal element, and has the frequency-temperature characteristic that approximately 80° C. at the higher temperature side higher than or equal to 25° C. as room temperature is an extreme value, and the oscillating frequency varies according to a temperature in any cases of both of the SC-cut and AT-cut crystal elements. For example, in an AT-cut crystal element, the frequency-temperature characteristic shows a cubic curve (curve A in
The oscillator output circuit 2 includes an oscillating stage 2a serving as an oscillator circuit and a buffering stage 2b having a buffer amplifier or the like. The oscillating stage 2a is formed as a Colpitts type circuit having a voltage dividing capacitor (not shown) and transistor (not shown) for oscillation, that form a resonance circuit along with the crystal unit 1. Here, the oscillating stage 2a is formed as a voltage control type circuit having a voltage-controlled capacitative element 4Cv in an oscillatory loop, for example. In the drawing, Vcc is a power source, Vout is an output, and Vc is a control voltage.
In the temperature control circuit 3, a temperature sensing voltage Vt by a temperature sensing element (for example, thermistor) 4th and a resistor 4R1 is applied to one input terminal of an operational amplifier 40A, and a reference voltage Vr by resistors 4R2 and 4R3 is applied to the other input terminal. Then, a differential voltage between the reference voltage Vr and the temperature sensing voltage Vt is applied to the base of a power transistor 4Tr, and electric power from the power source Vcc is supplied to the chip resistors (hereinafter called heating resistors 4h) 4h serving as heating elements. Thereby, the electric power to the heating resistors 4h is controlled with a temperature-dependent resistance value of the temperature sensing element 4th, to keep the operational temperature of the crystal unit 1 constant. An operational temperature is to be approximately 80° C. which is a minimum value or a maximum value at room temperature or more, for example (see
The circuit substrate 5 is made of, for example, glass epoxy as a base material, and a circuit pattern (not shown) is formed thereon, and the respective circuit elements 4 including the crystal unit 1 are installed on both principal surfaces thereof (see
Then, the other circuit elements 4 of the oscillator output circuit 2 and the temperature control circuit are installed on the top face of the circuit substrate 5. In this case, for example, a capacitor for adjusting oscillating frequency and the like are installed on the top face of the circuit substrate 5, which makes it easy to adjust oscillating frequency. Then, in particular, the respective circuit elements 4 of the oscillating stage 2a having an affect on an oscillating frequency are disposed on the top face of the circuit substrate 5 facing the area covered with the heat conducting resin 13.
However, in the constant-temperature type oscillator having the above-described configuration, the heating resistors 4h and the power transistor 4Tr are thermally coupled particularly to the crystal unit 1 with the heat conducting resin 13, meanwhile, the heat conductivity of the heat conducting resin 13 is less than or equal to 1/100 of that of metal such as, for example, gold (Au) or copper (Cu) of an electrically-conducting path as a circuit pattern, which results in the problem that the efficiency of heat conduction thereof is inferior to that of a crystal unit. Meanwhile, the heat conductivity of the heat conducting resin 13, for example, KE-3467 is 2.4, and those of Au and Cu serving as an electrically-conducting path are respectively 319 and 403.
An object of the invention is to provide a constant-temperature type oscillator in which a crystal unit is formed into a surface mounting type, and heating resistors and a power transistor serve as a heat source, which enhances the efficiency of heat conduction.
The invention has been achieved by focusing attention on the technology of JP-A-2006-311496 by the present applicant, i.e., as shown in
According to a first aspect of the invention, there is provided a constant-temperature type crystal oscillator comprising: a crystal unit for surface mounting comprising: case main body, which has at least a bottom wall, and in which two crystal terminals and two dummy terminals serving as mounting terminals are provided on an outer bottom face thereof; and a crystal element that is housed in the case main body to be hermetically encapsulated with a cover; an oscillator output circuit comprising an oscillating stage formed along with the crystal unit and a buffering stage; a temperature control circuit that keeps an operational temperature of the crystal unit constant; and a circuit substrate, on which circuit elements of the crystal unit, the oscillator output circuit and the temperature control circuit are installed, wherein the temperature control circuit comprises: heating chip resistors; a power transistor that supplies electric power to the chip resistors; and a temperature sensing element that detects an operational temperature of the crystal unit, wherein each of the dummy terminals of the crystal unit is connected to a respective one of circuit terminals on the circuit substrate, and wherein at least one of the circuit terminals is connected to an electrically-conducting path, to which one terminal of the heating chip resistors is electrically connected, on the circuit substrate.
According to a second aspect of the invention, in the constant-temperature type crystal oscillator, wherein the one terminal of the heating chip resistors is electrically connected to a collector of the power transistor via the electrically-conducting path on the circuit substrate.
According to a third aspect of the invention, in the constant-temperature type crystal oscillator, wherein the circuit terminal for dummy is provided to extend on the circuit substrate so as to face entirely a central area of a bottom face of the crystal unit.
According to a fourth aspect of the invention, in the constant-temperature type crystal oscillator, wherein at least the crystal unit, the heating chip resistors, the power transistor, and the temperature sensing element are installed on one principal surface of the circuit substrate, to be covered with heat conducting resin, and wherein the other circuit elements are installed on the other principal surface of the circuit substrate.
According to a fifth aspect of the invention, in the constant-temperature type crystal oscillator, wherein the cover of the crystal unit is a metal cover, wherein the crystal unit is disposed such that both principal surface of the crystal element, on which excitation electrodes are formed, face the bottom wall of the case main body and the metal cover, and wherein the dummy terminals provided on the outer bottom face of the case main body are electrically connected to the metal cover via an electrically-conducting path in the case main body.
According to a sixth aspect of the invention, in the constant-temperature type crystal oscillator, wherein a plurality of the heating chip resistors are installed so as to surround an outer circumference of the crystal unit, and wherein Joule heat generated from the plurality of chip resistors is set to be uniform.
According to a seventh aspect of the invention, in the constant-temperature type crystal oscillator, wherein a plurality of the heating chip resistors are connected in parallel, one end of the parallel connection being connected to, not only the collector of the power transistor, but also the dummy terminals, and the other end of the parallel connection being connected to a power source.
According to an eighth aspect of the invention, in the constant-temperature type crystal oscillator, wherein the crystal unit is disposed such that the principal surface of the crystal element, on which the excitation electrode is formed, faces the bottom wall of the case main body, and wherein the dummy terminals provided on the bottom face of the case main body are provided to extend on a central area of the bottom wall of the case main body.
According to a ninth aspect of the invention, in the constant-temperature type crystal oscillator, wherein at least four corners of the circuit substrate is held by lead wires of a base that forms an oscillator case, and wherein the metal cover is bonded to the base so as to cover the circuit substrate.
According to the aspects of the invention, the dummy terminals of the crystal unit are connected to one terminal of the chip resisters (heating resistors) via the electrically-conducting path of the circuit substrate. Accordingly, heat from the heating resistors is conducted to the dummy terminals of the crystal unit via the electrically-conducting path, to be directly supplied to the crystal unit. Thereby, the heating resistors and the crystal unit are strongly thermally coupled to one another, and thus efficiency of heat conduction to the crystal unit can be enhanced.
According to the second aspect of the invention, heat from, not only the heating resistors, but also the power transistor is directly supplied to the crystal unit via the electrically-conducting path. Therefore, the efficiency of heat conduction can be further enhanced.
According to the third aspect of the invention, heat from the heating resistors is radiated entirely to the bottom face of the crystal unit by the dummy terminals extended in the central area. Therefore, the efficiency of heat conduction can be further enhanced.
According to the fourth aspect of the invention, heat from the heating resistors and the power transistor is conducted uniformly to the crystal unit via the heat conducting resin, which makes uniform a temperature distribution of the crystal unit, and stabilizes a detected temperature by the temperature sensing element. Accordingly, temperature control of the crystal unit is made easy. Further, since other circuit elements other than those are installed on the other principal surface of the circuit substrate, these circuit elements are also stabilized in its operational temperature.
According to the fifth aspect of the invention, heat from the heating resistors is conducted to the metal cover via the electrically-conducting path, and the heat is further radiated from the metal cover to the principal surface of the crystal element. Accordingly, the principal surface of the crystal element is entirely heated up. Therefore, the efficiency of heat conduction can be enhanced.
According to the sixth aspect of the invention, the crystal unit is further heated up uniformly, and thus the temperature distribution can be uniformed.
According to the seventh aspect of the invention, the plurality of heating resistors is connected to the dummy terminals, to heat up those. Therefore, it is possible to further enhance the efficiency of heat conduction as compared with the case of serial connection.
According to the eighth aspect of the invention, the principal surface of the crystal unit is entirely heated up by the dummy terminals provided on entirely the bottom wall. Therefore, the efficiency of heat conduction can be enhanced. In this case, when the configuration of the fourth aspect is further added to the configuration of the eight aspect, it is possible to further enhance the efficiency of heat conduction.
According to the ninth aspect of the invention, it is possible to implement the final configuration of the constant-temperature type oscillator.
As described above, the constant-temperature type oscillator according to the invention is configured such that the circuit substrate 5 in which the crystal unit 1 formed for surface mounting and the respective circuit elements 4 of the oscillator output circuit 2 and the temperature control circuit 3 are installed on both principal surfaces of the circuit substrate 5, is housed in the oscillator case 6 (see
The crystal unit 1, the heating resistors 4h, the power transistor 4Tr, the temperature sensing element 4th, and further the highly temperature-dependent voltage-controlled capacitative element 4Cv in the temperature control circuit 3 are installed on the bottom face (one principal surface) of the circuit substrate 5. Then, these circuit elements 4 including the crystal unit 1 are covered with the heat conducting resin 13. The other circuit elements 4 including an adjuster element are installed on the top face (the other principal surface) of the circuit substrate 5.
The crystal unit 1 includes a pair of the crystal terminals 12a and a pair of the dummy terminals 12b on the outer bottom face of the case main body 10 which is formed to be concave (see
Then, in this embodiment, a plurality of, for example, twelve heating resistors 4h are installed so as to surround the outer circumference of the crystal unit 1. Here, the single power transistor 4Tr is installed, for example, on the outer circumference of a corner of the crystal unit 1, so as to surround the crystal unit 1 along with the heating resistors 4h (see
In this case, the resistance values are different between the heating resistors 4h in the first series connection and the heating resistors 4h in the second series connection, and the resistance values of the heating resistors 4h in the first series connection and the heating resistors 4h in the second series connection are respectively the same. Thereby, uniform Joule heat is generated in the twelve respective heating resistors 4h on the basis of rating and the like of the power transistor 4Tr. Incidentally, the four heating resistors 4h in the first series connection are larger in outer shape than the eight heating resistors 4h in the second series connection. This is because of the disposition and the like of the heating resistors 4h onto the circuit substrate 5.
Then, here, a electrically-conducting path (not shown) on the circuit substrate 5 to connect the one end of the heating resistor group 4H and the power transistor 4Tr is connected so as to be firmly fixed to the circuit terminal for dummy 14b to which the one of the dummy terminals 12b on the other set of diagonal corners of the crystal unit 1 is connected, with a solder or the like. Then, the circuit terminal for dummy 14b is provided to extend on the circuit substrate 5 so as to face entirely the central area of the bottom face of the crystal unit 1, and both are electrically connected to one another. Incidentally, the relationship of this wire connection is shown in
According to such a configuration, the electrically-conducting path (Cu) connecting the heating resistors 4h and the power transistor 4Tr is connected to the circuit terminal for dummy 14b for the crystal unit 1. That is, the circuit terminal for dummy 14b is connected to the electrically-conducting path, to which one terminal of the heating resistor group 4H (heating resistors 4h) is electrically connected. Thereby, heat from the heating resistors 4h and the power transistor 4Tr is conducted to the circuit terminal for dummy 14b via the electrically-conducting path. Then, the heat is supplied to the bottom face of the case main body 10 made of laminar ceramic via the dummy terminals 12b of the crystal unit 1. Accordingly, specifically heat from the heating resistors 4h serving as a main heat source is directly supplied to the case main body 10 of the crystal unit 1 via the electrically-conducting path excellent in heat conduction property, which enhances the efficiency of heat conduction.
Then, in this example, the circuit terminal for dummy 14b is formed to extend on the circuit substrate 5 which is the central area of the bottom face of the crystal unit 1, and faces entirely the bottom face of the crystal unit 1. Further, the dummy terminals 12b of the crystal unit connected to the circuit terminal for dummy 14b are electrically connected to be thermally coupled to the metal cover 11 of the crystal unit via the electrically-conducting path such as through electrodes and the like. Accordingly, because heat is efficiently conducted to the circuit terminal for dummy 14b on the central area of the bottom face and the metal cover 11 on the top face, a so-called heat tube is formed. Thereby, further enhancing the efficiency of heat conduction.
Moreover, these heating resistors 4h and power transistor 4Tr serving as a heat source, the crystal unit and the temperature sensing element 4th are covered with the heat conducting resin 13, and, for example, a heat distribution is uniformed. Accordingly, real-time temperature control is made easy. Further, because the heating resistors 4h are connected in parallel as the first and second series connections, it is possible to increase heat supplied to the circuit terminal for dummy 14b as compared with the case in which all the heating resistors 4h are series-connected.
In the above-described embodiment, the circuit terminal for dummy 14b is connected between the heating resistor group 4H and the power transistor 4Tr. However, for example, as shown in
Further, in the crystal unit 1, the dummy terminals 12b are provided on the other set of diagonal corners. However, in the same way as the circuit terminal for dummy 14b described above, the dummy terminals 12b may be provided to extend on the central area of the bottom face of the crystal unit 1 (the case main body 10) (see
Further, the power transistor 4Tr is arrayed on the outer circumference of the crystal unit 1 along with the heating resistors 4h. However, the power transistor 4Tr may be arrayed at the outer side of the heating resistors 4h. In this case, for example, it is possible to eliminate nonuniformity in temperature distribution due to a difference in heat quantities of the power transistor 4Tr and the respective heating resistors 4h. Incidentally, by disposing the power transistor 4Tr at the outer side of the heat conducting resin to be excluded from the heat source, the uniformity of temperature distribution is further improved. However, because energy as a heat source is wasted, this mode is selected as needed.
Further, the heating resistors 4h are twelve, and are connected in parallel as the first and second series connections. However, for example, the twelve heating resistors 4h may be connected in parallel. In this case, it is possible to further increase heat supplied to the circuit terminal for dummy 14b. Then, the number of heating resistors 4h is not limited to twelve, and may be selected randomly. Further, the number of power transistor 4Tr is set to one. However, for example, the oscillator may be formed such that the number of power transistors 4Tr is the same as that of the heating resistors 4h.
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