A post-treatment system comprised of an SOx trapping catalyst (11), a particulate filter (13) carrying an NOx storing and reducing catalyst, and an NOx storing and reducing catalyst (15) and a fuel feed valve (17) for feeding fuel for post processing to the post-treatment system are arranged in an engine exhaust passage. Each time an operating period of the engine passes a certain period, values of operating parameters of the engine and the method of feeding the post-treatment use fuel are reset so that the total amount of consumption of the combustion use fuel and post-treatment use fuel becomes smallest while maintaining the amounts of the harmful components discharged into the atmosphere at below the regulatory values.
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1. An exhaust gas control system comprising:
an internal combustion engine having combustion chambers into which a combustion use fuel is fed for generating engine output;
a post-treatment system arranged in an engine exhaust passage of the internal combustion engine, the post-treatment system feeding a post-treatment use fuel into the exhaust gas for treating harmful components in the exhaust gas; and
an electronic control unit that controls the internal combustion engine and the post-treatment system, the electronic control unit storing (i) preset values of operating parameters of the engine such that different ones of the preset values are used for different operating states of the engine, and storing (ii) preset post-treatment use fuel feeding processes for feeding the post-treatment use fuel,
wherein each time an operating period of the engine passes a predetermined time period, the electronic control unit (a) resets the different ones of the preset values of the operating parameters for the different operating states of the engine and (b) resets the preset post-treatment use fuel feeding processes so that a total amount of consumption of the combustion use fuel and the post-treatment use fuel per set driving distance is minimized while maintaining the amounts of harmful components in the exhaust gas discharged into the atmosphere below regulatory values.
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The present invention relates to an internal combustion engine.
Known in the art is an internal combustion engine wherein an NOx storing and reducing catalyst storing NOx contained in exhaust gas when an air-fuel ratio of inflowing exhaust gas is lean and releasing the stored NOx when the air-fuel ratio of the inflowing exhaust gas becomes the stoichiometric air-fuel ratio or rich is arranged in an engine exhaust passage (see for example Japanese-Patent Publication (A) No. 2003-129829). In this internal combustion engine, when combustion is performed under a lean air-fuel ratio, the generated NOx is stored in the NOx storing and reducing catalyst. On the other hand, when the NOx storage ability of the NOx storing and reducing catalyst approaches saturation, the air-fuel ratio of the exhaust gas is temporarily made rich whereby NOx is released from the NOx storing and reducing catalyst and reduced.
However, if the amount of NOx discharged from the combustion chambers increases, the amount of consumption of post-treatment use fuel fed for making the air-fuel ratio of the exhaust gas rich for releasing the NOx from the NOx storing and reducing catalyst increases and, as the degree of deterioration of the NOx storing and reducing catalyst increases, the amount of consumption of this post-treatment use fuel increases. On the other hand, if for example the fuel injection timing, one operating parameter of the engine, is advanced, the combustion temperature rises, so the amount of generation of NOx increases, but the combustion efficiency rises, so the fuel injection amount, that is, the amount of combustion of the combustion use fuel, is decreased.
If an operating state is made a state where the amount of NOx generated in the combustion chambers increases in this way, the amount of consumption of the combustion use fuel decreases, but the amount of consumption of post-treatment use fuel increases. Conversely to this, if the operating state is made a state where the amount of NOx generated in the combustion chambers decreases, the amount of consumption of the combustion use fuel increases, but the amount of consumption of the post-treatment use fuel decreases. In this case, maintaining the amount of NOx discharged into the atmosphere at below the regulatory value is an absolute condition. What is demanded the most under such a condition is that the total amount of consumption of combustion use fuel and post-treatment use fuel per set driving distance of the fuel be reduced as much as possible. That is, it is demanded that the engine be set in an operating state where the total amount of consumption of fuel per set driving distance becomes the smallest, in other words, an operating state where the amount of CO2 discharged per set driving distance becomes the smallest.
In this case, as explained above, the higher the degree of deterioration of the NOx storing and reducing catalyst, the greater the amount of consumption of post-treatment use fuel, so the operating state where the total amount of consumption of the fuel becomes smallest changes depending on the degree of deterioration of the NOx storing and reducing catalyst. In this way, when purifying the exhaust gas of the harmful components, it is necessary to consider the total amount of consumption of the fuel including not only the amount of consumption of the post-treatment use fuel, but also the amount of consumption of the combustion use fuel. In the past, the total amount of consumption of the fuel was not considered at all. Therefore, in the past, there was the problem that the amount of consumption of fuel per set driving distance, that is, the amount of CO2 exhausted per set driving distance, could not be minimized.
An object of the present invention is to provide an internal combustion engine able to minimize the total amount of consumption of fuel used per set driving distance, that is, the amount of CO2 discharged per set driving distance.
According to the present invention, there is provided an internal combustion engine where a post-treatment system of exhaust gas is arranged in an engine exhaust passage, post-treatment use fuel for treating harmful components in exhaust gas in the post-treatment system is fed in addition to combustion use fuel fed into combustion chamber for generating engine output, and values of operating parameters of the engine are preset in accordance with an operating state of the engine and a method of feeding the post-treatment use fuel is preset, wherein, each time an operating period of the engine passes a predetermined time period, the values of the operating parameters and the method of feeding the post-treatment use fuel are reset so that the total amount of consumption of the combustion use fuel and post-treatment use fuel per set driving distance of the fuel becomes smallest while maintaining the amounts of harmful components in the exhaust gas discharged into the atmosphere at below regulatory values.
Referring to
On the other hand, the exhaust manifold 5 is connected to an inlet of the exhaust turbine 7b of the exhaust turbocharger 7, while an outlet of the exhaust turbine 7b is connected to an inlet of an SOx trapping catalyst 11. Further, the outlet of the SOx trapping catalyst 11 is connected through an exhaust pipe 12 to the inlet of a particulate filter 13. The outlet of the particulate filter 13 is connected through an exhaust pipe 14 to an NOx storing and reducing catalyst 15. A fuel feed valve 17 for feeding post-treatment use fuel in the exhaust gas flowing through the inside of the exhaust pipe 12 is arranged in the exhaust pipe 12. Further, inside each of the exhaust pipes 12 and 14 and an exhaust pipe 16 connected to the outlet of the NOx storing and reducing catalyst 15, sensors 18, 19, and 20 comprised of an air-fuel ratio sensor, O2 sensor, NOx sensor or SOx sensor, are arranged.
The exhaust manifold 5 and the intake manifold 4 are connected through an exhaust gas recirculation (hereinafter referred to as an “EGR”) passage 21. The EGR passage 21 has an electronic control type EGR control value 22 arranged inside it. Further, around the EGR passage 21 is arranged a cooling system 23 for cooling the EGR gas flowing through EGR passage 21. In the embodiment shown in
An electronic control unit 30 is comprised of a digital computer and is provided with an ROM (read only memory) 32, RAM (random access memory) 33, CPU (microprocessor) 34, input port 35, and output port 36 connected with each other through a bi-directional bus 31. The output signals of the sensors 18, 19, and 20 are input through corresponding AD converters 37 to the input port 35. Further, the particulate filter 13 has a differential pressure sensor 27 for detecting the differential pressure before and after the particulate filter 13 attached to it. The output signal of this differential pressure sensor 27 is input through the corresponding AD converter 37 to the input port 35.
The accelerator pedal 40 has a load sensor 41 generating an output voltage proportional to the amount of depression L of the accelerator pedal 40 connected to it. The output voltage of the load sensor 41 is input through a corresponding AD converter 37 to the input port 35. Further, the input port 35 has a crank angle sensor 42 generating an output pulse each time the crankshaft rotates by for example 15° connected to it. On the other hand, the output port 36 is connected through corresponding drive circuits 38 to each fuel injector 3, throttle valve 9 drive step motor, fuel feed valve 17, EGR control value 22, and fuel pump 26.
In the embodiment shown in
The particulate filter 13 is for example formed from a porous material such as cordierite. Therefore, the exhaust gas flowing into the exhaust gas inflow passages 60, as shown by the arrows in
In the NOx storing and reducing catalyst carried on the particulate filter 13 and the NOx storing and reducing catalyst 15, a catalyst carrier comprised of for example alumina is carried on a base member.
In an embodiment according to the present invention, platinum Pt is used as the precious metal catalyst 46. As the component forming the NOx absorbent 47, for example, at least one element selected from potassium K, sodium Na, cesium Cs, and other alkali metals, barium Ba, calcium Ca and other alkali earths, lanthanum La, yttrium Y, and other rare earths is used.
If referring to the ratio of the air and fuel (hydrocarbons) fed into the engine intake passage, combustion chambers 2, and exhaust passage upstream of the particulate filter 13 as the “air-fuel ratio of the exhaust gas”, an absorption and release action of NOx, such that the NOx absorbent 47 absorbs NOx when the air-fuel ratio of the exhaust gas is lean and releases the absorbed NOx when the concentration of oxygen in the exhaust gas falls, is performed.
That is, explaining this taking as an example the case of using barium Ba as the component forming the NOx absorbent 47, when the air-fuel ratio of the exhaust gas is lean, that is, when the concentration of oxygen in the exhaust gas is high, the NO contained in the exhaust gas is oxidized on the platinum Pt 46 and becomes NO2 as shown in
As opposed to this, if making the air-fuel ratio of the exhaust gas rich or the stoichiometric air-fuel ratio by feeding fuel by the fuel feed valve 17, the concentration of oxygen in the exhaust gas falls, so the reaction proceeds in the opposite direction (NO3−→NO2) and therefore the nitrate ions NO3− in the NOx absorbent 47 are released in the form of NO2 from the NOx absorbent 47. Next, the released NOx is reduced by the unburned HC and CO contained in the exhaust gas.
When the air-fuel ratio of the exhaust gas is lean in this way, that is, when combustion is performed under a lean air-fuel ratio, the NOx in the exhaust gas is absorbed in the NOx absorbent 47. However, if combustion is continuously performed under a lean air-fuel ratio, the NOx absorbent 47 eventually ends up becoming saturated in its NOx absorption ability and therefore the NOx absorbent 47 can no longer absorb NOx. Therefore, in the embodiment according to the present invention, before the NOx absorbent 47 becomes saturated in absorption ability, fuel is fed from the fuel feed valve 17 so as to make the air-fuel ratio of the exhaust gas temporarily rich and thereby make the NOx absorbent 47 release NOx.
However, the exhaust gas contains SOx, that is, SO2. When this SO2 flows into the particulate filter 13 and NOx storing and reducing catalyst 15, this SO2 is oxidized at the platinum Pt 46 and becomes SO3. Next, this SO3 is absorbed in the NOx absorbent 47 and bonds with the barium oxide BaO while being diffused in the form of sulfate ions SO42− in the NOx absorbent 47 so as to form the stable sulfate BaSO4. However, the NOx absorbent 47 has a strong basicity, so this sulfate BaSO4 is stable and hard to break down. By just making the air-fuel ratio of the exhaust gas rich, the sulfate BaSO4 remains as it is without being broken down. Therefore, in the NOx absorbent 47, the sulfate BaSO4 increases along with the elapse of time and therefore as time elapses, the amount of NOx which the NOx absorbent 47 can absorb falls.
Note that, in this case, if making the air-fuel ratio of the exhaust gas flowing into the NOx storing and reducing catalyst rich in the state raising the temperature of the NOx storing and reducing catalyst to the 600° C. or higher SOx release temperature, SOx will be released from the NOx absorbent 47. However, in this case, the SOx will only be released from the NOx absorbent 47 a little at a time. Therefore, to make the NOx absorbent 47 release all of the absorbed SOx, it is necessary to make the air-fuel ratio rich over a long period of time. Therefore, a large amount of fuel becomes required. Therefore, in the embodiment shown in
This SOx trapping catalyst 11 is for example comprised of a monolith catalyst of a honeycomb structure which has a large number of exhaust gas flow holes extending straight in the axial direction of the SOx trapping catalyst 11. When forming the SOx trapping catalyst 11 from a monolith catalyst of a honeycomb structure in this way, a catalyst carrier comprised of for example alumina is carried on the inner circumferential walls of the exhaust gas flow holes.
In the embodiment shown in
Now, the SOx contained in the exhaust gas, that is, the SO2, as shown in
The shading in the coated layer 51 in
That is, if raising the temperature of the SOX trapping catalyst 11 under a lean air-fuel ratio of the exhaust gas, the SOX concentrated present near the surface in the coated layer 51 diffuses to the inside of the coated layer 51 so that the SOX concentration in the coated layer 51 becomes uniform. That is, the nitrates formed in the coated layer 51 change from the unstable state where they concentrate near the surface of the coated layer 51 to a stable state where they are uniformly diffused throughout the entire coated layer 51. If the SOX present near the surface in the coated layer 51 diffuses toward the inside of the coated layer 51, the concentration of SOX near the surface of the coated layer 51 falls and therefore when the temperature raising control of the SOX trapping catalyst 11 ends, as shown in
When performing temperature raising control of the SOX trapping catalyst 11, if making the temperature of the SOX trapping catalyst 11 about 450° C., the SOX near the surface of the coated layer 51 can be made to diffuse inside the coated layer 51. If raising the temperature of the SOX trapping catalyst 11 to 600° C. or so, the concentration of SOX inside the coated layer 51 can be made considerably uniform. Therefore, at the time of temperature raising control of the SOX trapping catalyst 11, it is preferable to raise the temperature of the SOX trapping catalyst 11 to 600° C. or so under a lean air-fuel ratio of the exhaust gas.
Note that if making the air-fuel ratio of the exhaust gas rich when raising the temperature of the SOx trapping catalyst 11, the SOx trapping catalyst 11 ends up releasing SOx. Therefore, when raising the temperature of the SOx trapping catalyst 11, the air-fuel ratio of the exhaust gas must not be made rich. Further, when the SOx concentration near the surface of the coated layer 51 becomes high, even if not raising the temperature of the SOx trapping catalyst 11, if making the air-fuel ratio of the exhaust gas rich, the SOx trapping catalyst 11 will end up releasing SOx. Therefore, when the temperature of the SOx trapping catalyst 11 is the temperature which can release SOx or more, the air-fuel ratio of the exhaust gas flowing into the SOx trapping catalyst 11 is not made rich.
In the embodiment shown in
The temperature of the SOx trapping catalyst 11 is raised, for example, as shown in
Next, the treatment of the NOx storing and reducing catalyst carried on the particulate filter 13 and the NOx storing and reducing catalyst 15 will be explained with reference to
Note that when making the air-fuel ratio A/F of the exhaust gas flowing into the particulate filter 13 rich, the air-fuel ratio of the exhaust gas flowing into the SOx trapping catalyst 11 has to be maintained lean. Therefore, in the embodiment shown in
On the other hand, the particulate, that is, the particulate matter, contained in the exhaust gas is trapped on the particulate filter 13 and successively oxidized. However, when the amount of trapped particulate matter becomes greater than the amount of oxidized particulate matter, the particulate matter is gradually deposited on the particulate filter 13. In this case, if the amount of deposition of the particulate matter increases, a drop in the engine output ends up being incurred. Therefore, when the amount of deposition of the particulate matter increases, it is necessary to remove the deposited particulate matter. In this case, if raising the temperature of the particulate filter 13 to about 600° C. under an excess of air, the deposited particulate matter is oxidized and removed.
Therefore, in the embodiment shown in
When raising the temperature of the particulate filter 13, it is not necessary to raise the temperature of the SOx trapping catalyst 11. Therefore, when raising the temperature of the particulate filter 13, fuel, that is, post-treatment use fuel, is fed from the fuel feed valve 17 in the range where the air-fuel ratio of the exhaust gas can be maintained lean. The heat of oxidation reaction of this fuel is used to raise the temperature T of the particulate filter 13.
On the other hand, when the SOx trap rate by the SOx trapping catalyst 11 is 100 percent, no SOx at all flows into the NOx absorbent 47. Therefore, in this case, there is no danger at all of the NOx absorbent 47 absorbing SOx. As opposed to this, when the SOx trap rate is not 100 percent, even if the SOx trap rate is close to 100 percent, the SOx will be absorbed by the NOx absorbent 47. However, in this case, the amount of SOx absorbed in the NOx absorbent 47 per unit time is extremely low. This being said, if a long time elapses, a large amount of SOx will be absorbed by the NOx absorbent 47. If a large amount of SOx is absorbed, the absorbed SOx will have to be made to be released.
As explained above, to make the NOx absorbent 47 release SOx, it is necessary to raise the temperature of the NOx absorbent 47 up to the SOx release temperature and to make the air-fuel ratio of the exhaust gas flowing into the particulate filter 13 rich. Therefore, in the example shown in
When making the NOx absorbent 47 release the SOx, it is not possible to make the air-fuel ratio of the exhaust gas flowing into the SOx trapping catalyst 11 rich. Therefore, in the embodiment shown in
In this way, in this embodiment of the present invention, various post-treatment use fuels are used for treating the NOx, SOx, or particulate. In this case, as explained at the start, for example, if setting the engine to an operating state where the amount of NOx generated in the combustion chambers 2 increases, the amount of consumption of the combustion use fuel decreases, but the amount of consumption of post-treatment use fuel increases, but conversely if setting the engine in an operating state where the amount of NOx generated in the combustion chambers 2 decreases, the amount of consumption of the combustion use fuel increases, but the amount of consumption of post-treatment use fuel decreases.
However, maintaining the amounts of NOx and other harmful components exhausted into the atmosphere at below the regulatory values is an absolute condition. On the other hand, the amount of consumption of fuel per set driving distance has to be reduced as much as possible. Therefore, in the present invention, the total amount of consumption of the combustion use fuel and post-treatment use fuel per predetermined driving distance is minimized under the absolute condition of maintaining the harmful components in the exhaust gas at below the regulatory values in this way.
In explaining the present invention, first, the relationship between the amount of consumption of the combustion use fuel and the amount of harmful components generated in the combustion chambers 2 will be explained while referring to
Standard values of the values of the operating parameters of the engine are set for the black dots determined from the required torque TQ and engine speed. N shown in
If advancing the injection timing of the combustion use fuel, the combustion temperature rises, so, as shown in
The amount of increase ΔNa of the NOx, the amount of decrease ΔFa of the combustion use fuel FUEL, the amount of decrease ΔPa of the particulate matter PM when advancing the injection timing by exactly “a” in
On the other hand, if reducing the EGR rate, the combustion temperature rises, so as shown in
The amount of increase ΔNc of the NOx, the amount of decrease ΔFc of the combustion use fuel FUEL, the amount of decrease ΔPc of the particulate matter PM when reducing the EGR rate by exactly “c” in
Note that in practice the relationship between the injection timing and amounts of generation of other harmful components such as unburnt HC, CO, etc., the relationship between the EGR rate and amounts of generation of other harmful components such as unburnt HC, CO, etc., and the relationship among the water temperature and other operating parameters, the amount of consumption of the combustion use fuel FUEL, and the amounts of generation of NOx, PM, HC, CO, etc. are stored in advance for the black dots of
In the present invention, when resetting the values of the operating parameters at the black dots in
Note that in
If the amount of NOx generated in the combustion chambers 2 increases, the frequency by which the fuel feed valve 17 feeds fuel so as to make the NOx absorbent 47 of the post-treatment system release NOx becomes higher. As a result, as shown in
On the other hand, if the amount of particulate matter PM generated in the combustion chambers 2 increases, the frequency of the fuel feed valve 17 feeding fuel so as to raise the temperature of the post-treatment system, that is, the particulate filter 13, rises. As a result, as shown in
On the other hand, fuel contains sulfur in a certain ratio. Therefore, the greater the total amount of consumption of the combustion use fuel FUEL, the greater the amount of SOx exhausted from the combustion chambers 2. If the amount of SOx exhausted from the combustion chambers 2 increases, the frequency by which the fuel feed valve 17 feeds fuel so as to release SOx from the NOx absorbent 47 of the post-treatment system becomes higher and, as a result, as shown in
In the present invention, when the values of the operating parameters should be reset, the total amount of consumption of fuel per set driving distance, combining the amount of consumption of the combustion use fuel found from the relationships shown in
The amounts of the harmful components exhausted into the atmosphere can be detected by several sensors 20 able to detect NOx, HC, CO, particulate matter PM, etc. Further, if inputting the operating parameters etc., it is possible to calculate the amounts of harmful components exhausted into the atmosphere using a vehicle model outputting the amounts of harmful components exhausted into the atmosphere. In this embodiment of the present invention, the amounts of exhaust of the harmful components into the atmosphere in the different operating states and the total amount of exhaust of the harmful components into the atmosphere when the vehicle is driven in a preset vehicle driving mode are calculated using this vehicle model.
Next, the processing routine for resetting the values of the operating parameters will be explained while referring to
Referring to
When it is judged at step 100 that the operating period of the engine has passed the predetermined time period, the routine proceeds to step 101, where for example the degree of deterioration of the post-treatment system comprised of the SOx trapping catalyst 11, particulate filter 13, and NOx storing and reducing catalyst 15 is detected based on the output signal of the sensor 20. When using an SOx sensor as the sensor 20, it is judged that the degree of deterioration of the post-treatment system is higher the higher the SOx concentration in the exhaust gas flowing out from the post-treatment system when the fuel is burned under a lean air-fuel ratio. Next, the routine proceeds to step 102.
Note that the degree of deterioration of the post-treatment system may be continuously detected. In this case, when the degree of deterioration of the post-treatment system exceeds a predetermined degree of deterioration at step 100, it is possible to judge that the operating period of the engine has passed the predetermined time. In this case, when the degree of deterioration of the post-treatment system exceeds a predetermined degree of deterioration, the routine proceeds to step 102.
At step 102, the values of the operating parameters are changed just slightly in accordance with a predetermined rule. For example, the injection timing at a predetermined black dot among the black dots shown in
Next, at step 104, using a prestored vehicle model, the amounts of exhaust of the harmful components into the atmosphere in the different operating states and the total amount of exhaust of the harmful components into the atmosphere when the vehicle is driven by the preset vehicle driving mode are calculated. Next, at step 105, it is judged if the amounts of exhaust of these harmful components and the total amount of exhaust are below the regulatory values. When, below the regulatory values, the routine proceeds to step 106. As opposed to this, when the amounts of exhaust of these harmful components and the total amount of exhaust exceed the regulatory values, the routine proceeds to step 102, where the values of the operating parameter are changed.
At step 106, the amount of consumption of post-treatment use fuel corresponding to the degree of deterioration of the post-treatment system is calculated from the relationships shown in
At step 109, the smallest amount of consumption of fuel per set driving distance is determined. Next, at step 110, the values of the operating parameters at the black dots in
In this case, when the values of the operating parameters used up to then continue to be used as they are, the NOx absorption amount NOXA per unit time shown in
Referring to
Referring to
Next, at step 305, the differential pressure ΔP before and after the particulate filter 13 is detected by the differential pressure sensor 27. Next, at step 306, it is judged if the differential pressure ΔP has exceeded the allowable value PX. When ΔP>PX, the routine proceeds to step 307, where temperature raising control of the particulate filter 13 is performed. This temperature raising control is performed by feeding fuel from the fuel feed valve 17 while maintaining the air-fuel ratio of the exhaust gas flowing into the particulate filter 13 lean.
Next, at step 308, it is judged if the cumulative value ΣSOX of the SOx amount SOXZ stored per unit time detected by the SOx sensors 18 and 20 has exceeded the allowable value SX. When ΣSOX>SX, the routine proceeds to step 309, where temperature raising control is performed to feed fuel from the fuel feed valve 17 while maintaining the air-fuel ratio of the exhaust gas flowing into the particulate filter 13 lean so as to raise the temperature T of the NOx absorbent 47 to the SOx release temperature TX. Next, at step 310, rich processing is performed to maintain the air-fuel ratio of the exhaust gas flowing into the particulate filter 13 rich by the fuel fed from the fuel feed valve 17, and ΣSOX is cleared.
When the values of the operating parameters at each operating state are reset, the amounts of generation of NOx, HC, CO, particulate PM, etc. in the combustion chambers 2 change and the amount of feed and frequency of feed of fuel from the fuel feed valve 17 change. That is, the amount of feed and frequency of feed of post-treatment use fuel, that is, the method of feed, are reset.
Hirota, Shinya, Asanuma, Takamitsu, Yoshida, Kohei
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