Method and apparatus for mounting and locating untethered embedded antenna elements in the dielectric cover of electric utility meters configured for but not limited to wireless remote one way or two way radio communications for automated metering applications such as remote meter reading, remote connect/disconnect, home area networking, meter equipment firmware downloads, load management or locations based services. A multiplicity of untethered integral antenna elements and topologies may be located within a replacement dielectric cover for a direct-connect cable free or cable connection to a radio or microwave modem. Also described is a method and apparatus for retro-fitting the antenna elements on the inner face of an existing utility meter dielectric cover.
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17. An untethered ami communications antenna assembly for use in utility meters having a meter body and an antenna feed network connected to a signal source, said antenna assembly comprising:
a dielectric cover;
at least one antenna having a portion of its resonant structure substantially incorporated into or disposed on an interior wall of said dielectric cover, each of said at least one antennas including an exposed antenna electrode; and
at least one meter body electrode disposed on the surface of the meter body;
wherein said meter body electrode and said antenna electrode are electrically connected to one another through an electromagnetic coupling of said at least one meter body electrode with said antenna electrode only when said dielectric cover is installed on the meter body and put into a locked configuration, such that an electromagnetic connection between said at least one antenna and the antenna feed network is made entirely and only through the placement of said dielectric meter cover on said meter body, and the same electromagnetic connection is broken by the removal of said dielectric cover from said meter body, thereby obviating the need for a soldered or permanent cable-implemented physical connection between said at least one antenna electrode and said at least one meter body electrode.
20. A method of providing an untethered antenna assembly for use in ami communications systems with water, gas, or electric utility metering devices having a utility meter body and a signal source, said method including the steps of:
(a) locating and installing an antenna feed network on the utility meter body;
(b) mounting a meter body electrode on the utility meter body;
(c) electrically connecting the signal source to the meter body electrode using an antenna lead-in;
(d) providing a dielectric meter cover;
(e) installing an antenna assembly in the dielectric meter cover either by substantially incorporating a portion of its resonant structure in an interior wall of the dielectric meter cover or by disposing a portion of its resonant structure on an interior wall of the dielectric meter cover, wherein the antenna assembly includes an exposed portion for use as an antenna electrode; and
(f) configuring and orienting the meter body electrode and the antenna electrode such that an electromagnetic coupling between the meter body electrode and the antenna electrode is effected only when the dielectric cover of the utility meter is installed and put into a locked configuration, and thus an electromagnetic connection between the antenna and the signal source is made entirely and only through the placement of the dielectric meter cover on the meter body, and such that the same electromagnetic connection is broken by the removal of the dielectric cover from the meter body.
1. An untethered antenna assembly integral to a utility meter dielectric cover for use in wireless communications systems with water, gas, or electric utility metering devices that include a meter body and a dielectric cover, said assembly comprising:
at least one antenna having a portion of its resonant structure substantially incorporated into or disposed on an interior wall of the dielectric cover, each of said at least one antennas including a portion exposed for use as an antenna electrode;
at least one meter body electrode mounted on the utility meter body for connection to a signal source via an antenna feed network; and
a surface mount contact disposed on each of either of said at least one meter body electrode or said at least one antenna electrode, wherein each of said meter body electrodes and said antenna electrodes are electromagnetically connected to one another through electromagnetic coupling of said surface mount contact with either of said antenna electrode or said meter body electrode when the dielectric cover of the utility meter is installed and in a locked configuration;
wherein an electromagnetic connection between said at least one antenna and said signal source is made entirely through the placement of the dielectric meter cover on the meter body, and the same electromagnetic connection is broken by the removal of the dielectric cover from the meter body, such that said at least one antenna and said antenna feed network includes no soldered or permanent cable-implemented physical connection between said antenna electrode and said meter body electrode.
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The present application claims the benefit of U.S. Provisional Patent Application Ser. Nos. 61/167,157 and 61/241,400, filed Apr. 7, 2009 and Sep. 11, 2009, respectively.
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1. Field of the Invention
The present invention relates generally to antennas for utility meters. More specifically the present invention relates to an untethered antenna for use in electricity utility meters configured for but not limited to wireless remote one way or two way communications for automated metering infrastructure (AMI) applications such as remote meter reading, remote connect/disconnect, home area networking, meter equipment firmware downloads, load management or location based services.
2. Discussion of Related Art Including Information Disclosed Under 37 CFR 1.97, 1.98
There are several known antennas adapted for use with electric utility meters configured for wireless remote automated meter reading. Some of the more relevant examples of embedded antennas are discussed below.
U.S. Pat. Appl. Pub. No. 20070085750 teaches traditional methods for locating an embedded antenna within the confines of a dielectric outer housing (the cover) of a utility meter. The system calls for discrete antenna elements with a permanently attached coaxial cable and connector for connecting the antenna to a radio modem. The antenna is mounted under the cover of the utility meter and attached to the inner body of the meter housing using plastic pop-fasteners.
U.S. Pat. Appl. Pub. No. 20060284784 describes a dielectric antenna housing that uses a flexible printed circuit antenna assembly and attaches to the meter body itself, again making use of a coaxial cable and connector to connect the antenna to the radio modem.
Alternative industry approaches are taught, for example, in U.S. Pat. No. 7,372,373, which discloses a slot antenna embedded into the printed circuit board of the meter electronics. However, such embedded antenna designs are taught in other references, such as U.S. Pat. No. 7,196,673, which explains that such designs degrade overall radio frequency system performance due to the proximity of the antennas to the noise sources within the meter.
While it is desirable, for both anti-tamper and vandal-proofing purposes, to mount the antenna within the confines of the utility meter dielectric cover, some references teach a means to optimize the radiating properties and efficiency of the antenna system, and thus improve the over-the-air performance of the system, by locating the antenna as far away as possible from sources of noise generated by the digital electronic meter circuits, and therefore generally as far towards the front of the meter as possible. In this regard, U.S. Pat. Appl. Pub. No. 20080129536 is exemplary.
Other background references, such as U.S. Pat. No. 7,196,673, teach approaches that include building the antenna onto the faceplate of the meter, attached to the meter inner body, in order to accomplish improved system performance.
In each of the aforementioned references there is an obvious effort to maximize the distance between the antenna and the meter electronic circuits, because the meter electronic circuits are a source of noise due to the mutual coupling into the antenna. Therefore, any design that further improves on the distance created between the embedded antenna and the meter electronics, while keeping the antenna within the confines of the utility meter cover, would be an advantage over the known embedded antenna systems and apparatus.
While the foregoing references show the general state of the art, as far as the present inventor is aware, no prior art references teach, nor do any formerly developed embedded utility meter antennas include, structure that comprises untethered antenna elements within the dielectric cover of the utility meter itself Thus, the foregoing prior art reflect the current state of the art of which the present inventor is aware, but reference to, and discussion of, the art is intended only to aid in discharging Applicant's acknowledged duty of candor in disclosing information that may be relevant to the examination of claims to the present invention. However, it is respectfully submitted that none of the above-indicated prior art disclose, teach, suggest, show, or otherwise render obvious, either singly or when considered in combination, the invention described and claimed herein.
It is a first and principal object of the present invention to provide an improved method for locating embedded antenna designs within the confines of a dielectric cover of an electric utility meter, sometimes referred to as a SMART meter, that has been configured for but not limited to wireless remote one way or two way radio communications for automated metering applications such as remote meter reading, remote connect/disconnect, home area networking, meter equipment firmware downloads, load management or location based services using ISM band mesh networks, wide-area-networks, wireless local-area-networks, private licensed spectrum, GPS satellites, telecommunication satellites or public cellular communication networks.
It is another object of the present invention to address the shortcomings in, and improve upon, the above-described prior art of wireless automated meter reading and automated metering infrastructure embedded antennas by moving the antenna further away from the meter body and mounting a portion of the resonant structure of the antenna on the inside of the front cover of the meter. (As used herein, a “portion of” shall mean either a part of or the whole of the recited structure.) In this placement and configuration the antenna performance is least affected by the noise generated by the meter electronics and minimizes radio frequency coupling back to the radio receiver.
It is another object of the present invention to eliminate the need for the expensive discrete coaxial cable feed and radio or microwave frequency connector between a radio, microwave, or modular connectorized modem and the antenna which several of the above prior arts rely upon.
A further object of the present invention is to provide for a multiplicity of direct-connect and untethered integral antenna elements and topologies, located within the physical confines of a replacement dielectric cover or retrofitted on the inner surface of an existing utility meter dielectric cover. [As used herein, the term “untethered” means that an electrical connection between the antenna and the signal source is either made or broken entirely through the placement or removal, respectively, of the dielectric meter cover, and includes no soldered or permanently attached cable-implemented physical connection between the dielectric cover mounted antenna electrodes and the meter body-side contacts that are part of the antenna feed network.]
Yet another object of the present invention is to provide a method directly applicable to a plurality of communication operating frequencies and standards associated with utility meter wireless remote one way or two way wireless communications.
Another object of the present invention is to provide antenna elements having a portion of the antenna resonant structures permanently formed in the dielectric cover of a utility meter using an insert-mold, molded interconnect or heat staking manufacturing process to create a single piece component that directly replaces the original dielectric cover with one containing integral antenna elements.
Still another object of the present invention is to provide an antenna configuration as in the immediately preceding paragraph in which a replacement dielectric cover material is fabricated from the same material as the original cover or, alternatively, is fabricated from material having a low dielectric constant and low radio or microwave frequency reflective or absorbing material compositions.
Yet another object of the present invention is to provide a method of retro-fitting and locating untethered antenna elements on the inner surface of an existing utility meter dielectric cover.
The foregoing summary broadly sets out the more important features of the present invention so that the detailed description that follows may be better understood, and so that the present contributions to the art may be better appreciated. There are additional features of the invention that will be described in the detailed description of the preferred embodiments of the invention which will form the subject matter of the claims appended hereto.
The invention will be better understood and objects other than those set forth above will become apparent when consideration is given to the following detailed description thereof. Such description makes reference to the annexed drawings wherein:
Referring first to
In the first preferred embodiment of the invention, the dielectric cover replaces the cover provided by the original equipment manufacturer. The replacement dielectric cover 11 is preferably fabricated from material identical to that employed in the original specifications. However, in the alternative, if the radio or microwave frequency properties of the original cover are inadequate in any respect—for example, if the dielectric material absorbs too much radio or microwave frequency energy from the antenna—to maintain satisfactory antenna efficiency it may be necessary that the replacement dielectric cover 11 be manufactured from a dielectric material having an effective dielectric constant in the range of 4.5 or less, in addition to containing zero or very low percentage (five percent or less, for instance) of radio or microwave frequency reflective or absorbing material.
Next, the first preferred embodiment of the invention includes a signal source, such as a microwave modem or radio modem 17 connected to the antenna 12 (or an arm of the antenna functioning as an antenna electrode 16) via an antenna lead-in, such as a printed transmission line or feed line 19 and a meter body side spring-loaded contact 15, or alternately a pogo pin (not shown) affixed to the radio modem printed circuit board 18. In this preferred embodiment of the invention there is no discrete coaxial cable connection between the radio modem 17 and the antenna 12.
In another aspect of the first preferred embodiment, the antenna elements may be formed by etching conductive traces into the inner surface of the dielectric meter cover 11 using commercially available processes. This manufacturing method achieves the same desired result; namely, an untethered antenna formed on the meter cover 11.
In yet another embodiment (particularly well-suited to the implementation of the inventive system in a retrofit utility meter cover, and equally well-suited to the prototyping phase of the antenna development) the antenna 12 is cut from and constructed using copper self-adhesive tape foil (such as 3M® Part No. 3M1181B, or a similar product) and applied at the desired location on the inner surface of the meter dielectric cover 11. This enables testing of early designs to ensure conformance with target electrical specifications prior to implementing final re-tooling for commercial manufacture. This provides an economical proof-of-concept development process. [3M is a registered trademark of 3M Company, St. Paul, Minn.]
As an example, when antenna 12 is a monopole arm antenna, calculated to be one quarter wavelength long in free space, the actual length of the monopole arm may need to be shortened once placed onto the dielectric cover 11 of the meter for the antenna to resonate at the specified operating frequency. Thus, the above-described method of prototyping readily facilitates an economical way to identify and optimize monopole arm length until the resonant frequency of the antenna is aligned with the target operating frequency of the antenna.
In accordance with one aspect of the first preferred embodiment, the integral untethered antenna element can be created to form one arm of an unbalanced monopole 12 with the arm approximating a quarter wavelength long and arranged within the meter dielectric cover 11 facing inwards, and making electrical connection to as follows:
The monopole arm 12 is fabricated with a stamped metal tooling and inserted into a replacement dielectric cover 11 of the utility meter by means of an insert molding manufacturing technique. The antenna element 12 is substantially incorporated into the front face of the dielectric cover 11 of the meter leaving only a portion of the monopole arm exposed. The exposed portion serves as an antenna electrode 16 or contact point for the corresponding meter body side spring-loaded contact 15.
In another aspect, during the manufacturing process the antenna element 12 is placed on the inside front cover of the meter 11 and positioned vertically on the meter cover 11 such that the arm is pointing substantially vertically (to the 12 o'clock position) on the face of the meter 14 while the ground plane 20 is generally to the right and below the antenna element 12 (when viewed from the front) and is thus positioned to create a vertically polarized radiation pattern from the antenna element. In other possible aspects, a design engineer may choose to re-position the antenna or a plurality of antennas located on the front cover or around the circumference of the meter cover in order to optimize the desired radiation patterns, polarization or performance of these antennas.
According to another of the several objects of the invention, the untethered antenna element 12 integral to the dielectric cover 11 has no need of a physical cable connecting the antenna to the radio or microwave modem, 17. The following antenna element electrode contact 16 methods are therefore provided.
In one aspect of the first preferred embodiment, and referring now to
In another embodiment of the present invention 30, and referring now to
In yet another aspect, referring and shown schematically now in
In the case of the first and second preferred embodiment, the meter body electrode 15 and parallel capacitive plate 23, respectively, forms the signal feed point, and the ground plane 20 is provided by the conductive surface of the radio modem printed circuit board 18. The meter body electrode 15 is connected via a transmission line 19 printed on the radio or microwave modem circuit board 18 and optimally matched in impedance between the antenna element 12 and spring meter body electrode 15 for the purpose of connecting it to the radio or microwave modem 17 connection. The printed transmission line 19 may have an impedance matched to the specified impedance of the radio or microwave modem 17, for example 50 ohms, using micro-strip, strip-line, co-planar, or other printed transmission line techniques.
As will be appreciated, and referring back now to
Referring next to
As may be appreciated, in either antenna configuration described in the above embodiments, the inventive untethered embedded antenna need not be physically incorporated into the dielectric meter cover material and can be implemented by retro-fitting the antenna elements onto the inside face of an existing utility meter dielectric cover 11, 111, with a conformal antenna 12, 112, such as a monopole, dipole, or other well known antenna topology, to achieve the same objects and advantages of the fully integrated, untethered embedded antenna embodiment. One example of this aspect of the invention can be accomplished by retro-fitting antenna elements to the interior side of the meter dielectric cover near the front face of the cover using a conformal printed antenna monopole on a thin flexible dielectric printed circuit board with a dielectric constant in the range of 4.0, or other flexible suitable radio or microwave frequency compatible dielectric material, and then attaching it with an industrial strength adhesive tape or glue. While this may not be the easiest method of manufacturing the inventive system or for providing a durable structure, it serves as a means of retro-fitting the invention into an existing cover in limited production quantities until the above-described preferred embodiment can be implemented by tooling the meter cover molding tool to permanently accommodate the integral untethered antenna element in the desired utility meter application.
An exemplary retro-fit design is also shown in
In another aspect of the embedded implementation of this configuration, the dipole arms 112 are fabricated with a stamped metal tooling and inserted into a replacement dielectric cover of the utility meter using an insert molding manufacturing technique. Thus, the antenna elements are substantially incorporated into the dielectric cover 111 of the meter, leaving exposed only a portion of each of the dipole arms to serve as antenna electrodes 116 or contact points for the corresponding meter body side spring-loaded electrodes 115.
One way of orienting the antenna elements 112 in either the embedded or retrofit aspects of this sidewall configuration is to place them at a substantially 3 o'clock position when viewing the front of the meter 114. The antenna elements are positioned on the cylindrical sidewall of the meter cover and towards the front portion of the meter cover such that one dipole arm 112a extends upwardly toward the 12 o'clock position and the other arm 112b extends downwardly toward the 6 o'clock position, and thereby creates a vertically polarized radiation pattern. The antenna elements may be repositioned (or a plurality of antennas, such as in a MIMO antenna array, may be located) around the circumference of the meter cover in order to optimize the desired radiation patterns, polarization, or performance of these antennas.
Next, the antenna electrodes 116 are positioned and aligned on the inner surface of the meter dielectric cover 111 such that they make a direct connection to a pair of spring-loaded surface mount contacts 115 located on and facing outwards from the side 117 of the body of the meter. The meter body side spring-loaded contacts 115 protrude from the meter body side by several millimeters and are aligned to contact the corresponding antenna electrodes 116 when the meter cover 111 is fully locked into position onto the meter base.
As with the above-described embodiment, referring now to
In this embodiment, the direct spring-loaded contacts 115 located on the side 117 of the meter body 114 are formed as part of the antenna elements 112 on the meter cover 111 and are shaped to form a spring curvature that bridges the air gap reaching across to and touching down on corresponding metallic meter body side electrodes 113 aligned with the meter cover side spring contacts 115.
The meter body side electrodes 113 may be connected via a micro-coaxial connector or alternately soldered to a suitable length of micro-coaxial cable 118, which in turn is terminated with a commercial radio or microwave frequency connector (not shown) at its opposite end for the purpose of connecting it to the radio or microwave modem connector located within the body of the meter housing 110.
Since the exemplary third preferred embodiment is a balanced dipole antenna 112, and since a typical radio or microwave modem will require a single ended 50 Ohm impedance connection, this embodiment includes in its construction a quarter wave length shorted BALUN device (not shown but well understood), constructed from a single core copper wire insulated with a plastic sheath. The two ends of the BALUN wire are soldered between the surface mount contact 113 of the spring-loaded connector 115 signal connection and a point along the micro-coaxial cable attached to the shielding. This point is selected to be a distance of one quarter wavelength away from the signal connection at the center frequency of operation for the antenna. The effect of the BALUN is to cancel out the opposing currents that flow in each arm 112a, 112b of the antenna that—in an imperfect embedded antenna environment such as utility meters—can lead to undesirable currents flowing in the coaxial cable shield and result in efficiency degradation of the antenna radiated performance.
In operation, referring now to
In still another aspect of this configuration, referring schematically to
In yet another embodiment 200 of the untethered utility meter cover antenna of the present invention, shown in
Additionally, it will be appreciated that the meter covers shown herein are simplified and schematic and thus do not show apparatus customarily used for locking the meter cover in place, such as a sealing collar with a tamper proof seal.
From the foregoing, referring now to
On the meter body side of the inventive apparatus, the operative elements of the system include a radio or microwave modem 350 electrically connected by a transmission line 360 to a meter body surface mount contact or meter body electrode 370, the meter body electrode being physically mounted on the utility meter body 310. The meter body electrode 370 and the antenna electrode 340 are connected to one another through a direct electrical or electromagnetic coupling of the meter body electrode with the antenna electrode, but only when the dielectric cover is installed on the meter body and put into a locked configuration. Thus, an electrical or electromagnetic connection between the antenna and the radio or microwave modem is made entirely and only through the placement of the dielectric meter cover on the meter body and the distance 380 between the dielectric cover of the utility meter and the meter body is sufficiently reduced, and the same electrical or electromagnetic connection is broken by the removal of the dielectric cover from the meter body. Because of this configuration, the need for a soldered or permanent cable-implemented physical connection between the antenna electrode and the meter body electrode is obviated.
The schematic view of
While some of the specific antenna examples provided above describe a monopole topology, thus calling for one electrode in the unbalanced antenna topology, other radio frequency or microwave antenna types and system topologies may be employed to implement the inventive concept. For instance, the inventive untethered antenna system (whether embedded or applied on the interior side of the dielectric cover) may employ inverted F structures, planar inverted F structures, folded inverted conformal structures, dipoles, MIMO arrays (as well as other configurations commonly used in SMART antenna systems), and other radio frequency (RF) or microwave frequency antenna types requiring several electrode feeding points and corresponding contact sets to allow proper signal pin and ground pin connections to stimulate and excite the antenna structure, such as would be employed for a normal tethered antenna approach. Indeed, the use of an untethered meter cover mounted MIMO antenna design may be particularly advantageous in the intended field of use, as the very nature of AMI systems used for wireless remote meter reading is that they are often deployed in a multi-path rich environment. The particular form of antenna diversity utilized in a MIMO design is not critical; that is, the method of diversifying the antennas may use spatial diversity, pattern diversity, or polarization diversity or a combination of one or more of these arrangements. An example would be for the meter antenna to have orthogonal polarization achieved through positioning one antenna in a perpendicular orientation with respect to another. Handheld, mobile, or fixed network receivers for capturing meter readings may be provided with complementary multiple antennas to effect the full benefits of a MIMO system.
Accordingly, it will be understood that the exclusion of such alternative topologies in the detailed description shall not detract from the principal object and spirit of this invention, and all possible permutations and combinations shall be fully included as if they were specifically called out and referenced in the descriptions and drawings.
While the foregoing description includes specific details, these should not be construed as limitations on the scope of the invention, but as exemplary of the preferred embodiments thereof Variations are possible within the teachings of the various embodiments. For example, while the principal object of the invention, attached figures, and descriptions show cylindrical electric utility meters, one with ordinary skill in the art will be able to appreciate after reviewing the drawings and descriptions that the invention can be readily applied to all shapes and manner of utility meter designs and retrofit solutions, including applications in the water meter and gas meter wireless remote reading markets. This includes, but is not limited to, oval, square rectangular and other shapes that are now or may become available to the market in the future. Likewise, while the principal object of the invention is electric utility meters, the approach of mounting an untethered antenna to the cover of the device, and connecting from a meter body electrode with a physical cable or printed transmission line to the radio or microwave modem printed circuit board, can be similarly applied to devices operating and designed for Home Area Network (HAN) devices closely associated with SMART grids and SMART meter reading applications. Such HAN devices currently include wireless in-home displays, electric water heater wireless remote connect/disconnect modules, wireless HVAC/heating thermostat controls, etc. Thus, the scope of the invention should be determined by its pending claims and their legal equivalents, and not solely by the examples set out herein.
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