A trampoline board includes a resilient body with a foam core. At least one flex zone (e.g., a channel) which acts as a living hinge extends from a first lateral edge to a second lateral edge to facilitate bending to conform to the shape of a depressed trampoline surface. Sandal-like trampoline board bindings are threadedly coupled to inserts molded into the resilient body. Each binding includes a shock absorbing midsole and is devoid of any potentially harmful structures that extend above the ankle of a user, such as the molded support behind the heel characteristic of snowboard bindings. Adjustable cushioned straps secure the sandal-like trampoline board bindings to a user's feet. The insert pack includes a base with a plurality of parallel threaded shanks extending perpendicularly therefrom.
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13. A trampoline board comprising a resilient body with a foam core, said resilient body resembling a sports board and being sized to attach two feet of a user, said resilient body including top and bottom surfaces, a tip and a tail, and a first and second lateral edges, the top surface including at least one flex zone configured to enable bending of the board to conform to the shape of a depressed trampoline surface, said trampoline board being configured to return to an unbent position upon rebound from a trampoline without fluttering oscillation; and,
said foam core comprising a material from the group consisting of:
ethylene vinyl acetate (EVA),
high-rebound polyurethane (HRPU), and
polyethylene, and
said top surface and said bottom surface comprising a skin from the group consisting of
high density polyethylene (HDPE),
extruded polyurethane, and
a spandex fabric with an extruded polyurethane exterior sheet heat laminated to the spandex fabric and forming an outer layer of the top surface.
1. A trampoline board comprising a resilient body with a foam core, said resilient body resembling a sports board and being sized to attach two feet of a user, said resilient body including top and bottom surfaces, a tip and a tail, and a first and second lateral edges, the top surface including at least one flex zone configured to enable bending of the board to conform to the shape of a depressed trampoline surface, said trampoline board being configured to return to an unbent position upon rebound from a trampoline without fluttering oscillation; and
an insert pack molded into the resilient body and configured to threadedly couple the resilient body to trampoline board bindings configured to receive a left foot and right foot of a user and secure the user's left and right feet to the trampoline board, said insert pack comprising a base with a plurality of parallel threaded shanks extending perpendicularly therefrom, each of said threaded shanks having a free end extending to the top surface, and said base being molded into the body between the top and bottom surfaces, and each of said trampoline board bindings including a sole comprising an insole that contacts a user's foot, an outsole that contacts the top surface of the resilient body of the trampoline board, and a shock absorbing midsole, and each of said trampoline board bindings including means for threadedly engaging threaded shanks of said insert pack.
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This invention generally relates to trampoline boards, and more particularly, to a resilient stable trampoline board adapted to bend and conform to the contour of a deflected trampoline during a downward landing, return to and maintain a substantially undeflected stable configuration upon rebound and during airborne maneuvers, and provide low profile adjustable bindings suitable for use without boots.
For many years, water and snow sport enthusiasts honed their aerial skills by practicing on a trampoline with a board attached to their feet. Illustratively, an article in the Aug. 31, 1997 edition of The Denver Post, DENVER & THE WEST; Pg. B-06, illustrates and explains that “Fuzz Federson . . . of the U.S. Freestyle Ski Team does some snowboard moves from a trampoline Saturday as he and other members of the team helped entertain people in the long lines, above, that formed outside Gart Bros. sporting goods store at East 10th Avenue and Broadway . . . . ” Similar public trampoline performances using snowboards with snowboard bindings are reported in the Jun. 11, 1997 edition of the Hobart Mercury (Australia), “A few experts . . . demonstrated what they could do with a snowboard and trampoline in a crowded Elizabeth Mall in Hobart yesterday;” as well as in a Jan. 14, 1997 PR Newswire article reporting that Three Time World Freestyle Skiing Champion, Trace “The Ace” Worthington will make personal appearances and perform his ski and snowboard trampoline show at Tommy Hilfiger New Generation shops across the country. Likewise, a Jan. 1, 1997 article in the Washing Post, Prince William Extra; Pg. V08, entitled A New Twist for Snowboarding Enthusiasts; Local Gym, Stores Provide Resources To Learn About Sport explains “ . . . that's exactly what some local snowboard enthusiasts are doing these days at the gymnastics club on Morse Lane, using a large trampoline to practice complicated moves. The string-bed netting, after all, is a lot softer on the backside than frozen ground.”
As the use of boards on a trampoline has gained popularity, various trampoline boards have been devised. After all, snow boards and wakeboards are expensive, may damage a trampoline surface, may become damaged on springs and frames of a trampoline or by falling off a trampoline, tend to slip on a trampoline surface, and may injure a user. Alternative boards include various soft-sided board-like structures that will not damage the trampoline or injure the user, but suffer other shortcomings.
Many conventional foam boards lack sufficient rigidity to provide a realistic training experience. In use, the board loses stability (i.e., flops around) when airborne, which interferes with training because it does not realistically simulate the feel of maneuvering a snowboard, wakeboard or skateboard. Upon landing on a trampoline under the weight of a user, the foam becomes substantially compressed and provides an insubstantial substrate for propelling the user upwardly or compensating for a skewed landing.
When conventional boards (e.g., snowboards, skateboards and wakeboards) are used on trampolines, they do not flex sufficiently to conform to the trampoline surface during jumps, which tends to dampen the bounce of the board off the trampoline. The dampening effect limits the maximum jump height achieved, affecting the user's ability to execute training maneuvers properly. Additionally, even if the edges of the board may be covered, the hard surface of the board poses a risk to users.
U.S. Pat. No. 6,196,558 to Simon discloses a board referred to as a footboard with straps through holes or snowboard bindings to secure the footboard to a user's feet. Simon discloses a limited range of materials for the footboard composition, including wood (e.g., plywood), fiberglass, plastic, carbon fiber, aluminum, and other similar materials, or composites of such materials. Straps through holes do not provide a secure means for binding, nor do they emulate the bindings of conventional boards. Snowboard bindings are undesirable because such bindings are designed to accommodate bulky boots not worn during trampboarding. Additionally, snowboard bindings feature a stiff molded support behind the heel and up the calf area to allow riders to apply pressure and effect a “heelside” turn on the slopes. Unfortunately, however, the molded support is conducive to injury by digging into the user's legs and derriere during trampoline use.
Accordingly, a need exists for a resilient stable trampoline board adapted to configured to bend and conform to a deflected trampoline during downward motion and return to and maintain a substantially undeflected configuration during airborne maneuvers. The invention is directed to overcoming one or more of the problems and achieving one or more of the advantages as set forth above.
In one exemplary embodiment of a trampoline board according to principles of the invention, a resilient body with a foam core is provided. The resilient body resembles a sports board such as a wakeboard, snowboard, skateboard or other sports board. The resilient body is sized to attach two feet of a user. The resilient body includes top and bottom surfaces, a tip and a tail, and first and second lateral edges, the top surface including at least one flex zone (e.g., a channel) extending from the first lateral edge to the second lateral edge, said at least one channel facilitating bending of the board to conform to the shape of a depressed trampoline surface. At least one furrow may be provided along a portion of the first lateral edge and at least one furrow may be provided along a portion of the second lateral edge. A plurality of parallel channels, each extending from the first lateral edge to the second lateral edge, and each facilitating bending and conformity to a trampoline surface may be provided. The channels act as living hinges.
Flex zones are portions of reduced thickness (i.e., thickness measured from top surface to bottom surface) at locations on the board (e.g., the midline between tip and tail) where flexibility is desired to easily conform to the deformed surface of a trampoline under tension. The flex zones facilitate controlled bending. Concomitantly, the board is resilient, returning to its unbent configuration upon rebound, without fluttering while airborne.
In another aspect of an exemplary embodiment of the invention, trampoline board bindings are threadedly coupled to the resilient body and configured to receive a left foot and right foot of a user and secure the user's left and right feet to the trampoline board. The bindings are sandal-like structures being sized and configured to accommodate bare feet, but may also accommodate feet in socks or street footwear. They do not accommodate snow boots. Each binding includes a sole comprising an insole that contacts a user's foot, an outsole that contacts the top surface of the resilient body of the trampoline board, and a shock absorbing midsole. The bindings are devoid of any structure that extends above the ankle of a user, such as the molded support behind the heel characteristic of snowboard bindings. The bindings further include at least one cushioned adjustable strap passing over an instep and at least one cushioned adjustable strap passing around a heel and/or ankle.
In another aspect of an exemplary embodiment of the invention, an insert pack is molded into the resilient body of the trampoline board and configured to threadedly couple the resilient body to trampoline board bindings configured to receive a left foot and right foot of a user and secure the user's left and right feet to the trampoline board. The insert pack includes a base with a plurality of parallel threaded shanks extending perpendicularly therefrom. The shanks have a free end extending to the deck. The base is molded into the body between the top and bottom surfaces. The bindings including means (e.g., screws or other threaded couplings) for threadedly engaging threaded shanks of said insert pack. The insert pack may comprise separate components, one for the left foot binding and one for the right foot binding, or may comprise an integrated elongated unit with an intermediate stiffening joint.
In another aspect of an exemplary embodiment of the invention, an elongated resilient stringer may molded into the body parallel to the centerline along the longitudinal axis from tip to tail and between the first and second lateral edges of the resilient body of the trampoline board. The stringer may be perforated to improve adhesion.
In another aspect of an exemplary embodiment of the invention, the foam core is ethylene vinyl acetate (EVA), high-rebound polyurethane (HRPU), or polyethylene. The top and bottom surfaces are skins comprising high density polyethylene (HDPE), extruded polyurethane, or a spandex fabric with an extruded polyurethane exterior sheet heat laminated to the spandex fabric and forming an outer layer of the top surface. An anti-slip pad may also be attached to the bottom surface of the body of the trampoline board.
The foregoing and other aspects, objects, features and advantages of the invention will become better understood with reference to the following description, appended claims, and accompanying drawings, where:
Those skilled in the art will appreciate that the invention is not limited to the exemplary embodiments depicted in the figures or the shapes, relative sizes, proportions or materials shown in the figures.
A trampoline board (i.e., board) according to one embodiment of the present invention is shown in
Flex zones are portions of reduced thickness (i.e., thickness measured from top surface to bottom surface) at locations on the board (e.g., the midline between tip and tail) where flexibility is desired to easily conform to the deformed surface of a trampoline under tension. Flex zones act as living hinges, which facilitate controlled bending (i.e., bending during impact with a trampoline surface to conform to the shape of the trampoline surface as it deflects). Concomitantly, the board is resilient, returning to its unbent configuration upon rebound, without fluttering (i.e., rapid and repeated up and down movement of the tip and tail) while airborne. Fluttering is avoided by providing sufficient rigidity to avoid substantial vibratory motion, such as by providing a sufficiently high modulus of elasticity and one or more constraining inserts.
Referring now to
While a wide range of bindings may be used in connection with a trampoline board in accordance with principles of the invention, key features of a preferred binding 600 are conceptually illustrated in
The sole may be used to secure the binding 600 to the deck 205. By way of example and not limitation, the insole 605 may be removable to reveal screws or other attachment means for securing the binding to a trampoline board 100. After the binding is secured, the insole may be adhesively or mechanically (e.g., via adhesive or hook and loop fasteners) secured back in place on the sole to protect a foot from the attachments. The outsole 640 provides a secure surface between the attachments and the deck 205 of the board 100. Alternative mountings such as a plate and thumbscrew base mounting system may be provided as is commonly provided in conventional wakeboard bindings.
The exemplary trampoline board bindings differ substantially from wakeboard and snowboard bindings, neither of which is well suited for safe and effective trampoline use. Notably, the binding does not have any features that may gouge, scratch, dig in or otherwise injure a user during trampoline maneuvers. By way of example and not limitation, the binding does not have stiff molded supports behind the heel and up the calf area to allow riders to apply pressure and effect a “heelside” turn on the slopes, as do snowboard bindings. Nor does the binding have a stiff molded foot and ankle support as commonly found in wakeboard bindings. Extended molded features as the stiff molded support in the case of a snowboard binding and the stiff molded foot and ankle support in the case of a wakeboard binding are conducive to injury by digging into the user's legs, calves and derriere during trampoline maneuvers.
Another notable difference between the exemplary trampoline board bindings and conventional wakeboard and snowboard bindings is the resilient midsole 680. During trampoline maneuvers, shocks are repeatedly transmitted through the sole of the binding 600. The midsole 680 provides a stable, resilient, shock absorbing layer between the insole 605 and outsole 680, which is a unique feature that is neither required nor found in wakeboard or snowboard bindings.
The invention is not limited to the board shape, configuration or arrangement of components as shown in the Figures. For example, arrangements of furrows and channels other than as shown in
Referring now to
One or more elongated flexible stiffeners (also known as stringers) may be molded into the body 110 of the board 100 parallel to the lateral edges to enhance rigidity, reduce deformation, and add stiffness and recoil to the body 110. The stiffeners may be perforated and/or textured to enhance bonding with and resist delamination from the core 1205 of the body 110. If a single stringer is used, it may be placed in the center of the board midway between and running parallel to the lateral edges. Stiffeners may be comprised of ABS, PVC, polyethylene, carbon, graphite, bamboo or similar structural materials.
Referring to
The body 110 of the board 100 may be decorated with text and graphics. For example, text and graphics may be printed or otherwise displayed on the outer layer. Alternatively, text and graphics may be sublimated on the intermediate spandex layer and visible through a transparent or translucent outer polyurethane layer. Inks or dyes, after being sublimated, diffuse or otherwise transfer into the spandex layer and thereafter remain as a durable decoration. In this way, even after extensive use of the board, the inks beneath the surface are exposed so that the text and graphics endures and remains vibrant.
Optionally, an antislip pad 1400 (or coating) may be provided on the bottom surface of the body 110 of the board 100 as shown in
One method of manufacturing trampoline boards according to principles of the invention entails placing sublimated spandex skins in a mold and drawing a vacuum to force the skins to conform tightly to the shape of the mold. The mold includes a top half and a bottom half with an interface along the midline of the board between the top and bottom surfaces, ports for drawing a vacuum and, optionally, ports for introducing resin between the skins. After the skins are placed into the mold, inserts for threadedly attaching bindings to the board 100 are placed into the mold. Using support pins as spacers, the base 905, 1105 of the inserts 900, 1100 are maintained in a position with the threaded engagement shafts extending to the deck. Next, the resin comprising the core is injected, poured, drawn or otherwise introduced into the space between the mold halves and skins. Then the mold halves are urged together under controlled pressure and temperature allowing the resin to cure. When the curing process completes, the molded board with attached skin may be removed from the mold. Any excess skin material may be trimmed and melted to form a clean edge. An extruded transparent polyurethane sheet may then be heat laminated to the spandex layer. A sacrificial layer may be used to protect the core from melting and distortion while the polyurethane sheet is heat laminated to the core. Next, the top polyurethane skin is heeled to the sides and edges of body. Heeling may be done by hand application of pressure and heat using irons, or a similar operation.
Referring now to
In another embodiment as shown in
As discussed above, flex zones are portions of reduced thickness (i.e., thickness measured from top surface to bottom surface) at locations on the board (e.g., the midline between tip and tail) where flexibility is desired to easily conform to the deformed surface of a trampoline under tension. Flex zones act as living hinges, which facilitate controlled bending (i.e., bending during impact with a trampoline surface to conform to the shape of the trampoline surface as it deflects). Concomitantly, the board is resilient, returning to its unbent configuration upon rebound, without fluttering while airborne.
While an exemplary embodiment of the invention has been described, it should be apparent that modifications and variations thereto are possible, all of which fall within the true spirit and scope of the invention. With respect to the above description then, it is to be realized that the optimum relationships for the components of the invention, including variations in form, function and manner of operation, are deemed readily apparent and obvious to one skilled in the art, and all equivalent relationships to those illustrated in the drawings and described in the specification are intended to be encompassed by the present invention. The above description and drawings are illustrative of modifications that can be made without departing from the present invention, the scope of which is to be limited only by the following claims. Therefore, the foregoing is considered as illustrative only of the principles of the invention. Further, since numerous modifications and changes will readily occur to those skilled in the art, it is not desired to limit the invention to the exact construction and operation shown and described, and accordingly, all suitable modifications and equivalents are intended to fall within the scope of the invention as claimed.
Ferraro, Michael Robert, Vukelic, Gregg Anton
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