A dc to dc converter comprises voltage regulation circuitry for generating at least two output voltages responsive to an input voltage. The voltage regulation circuitry further includes a plurality of main switches connected to receive the input voltage. A plurality of auxiliary switches is connected to provide the at least two output voltages. A single inductor is connected between the plurality of main switches and the plurality of auxiliary switches. A dual-output pwm controller provides a first pwm control signal for controlling the operation of the plurality of main switches responsive to a first feedback voltage from a first output voltage using a first control loop and provides a second pwm control signal for controlling the operation of the plurality of auxiliary switches responsive to a second feedback voltage from a second output voltage using a second control loop. Current mode control can be used for each control loop to reduce the cross regulation problem.
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7. A method for providing dc to dc voltage regulation within a dual output, single inductor dc to dc voltage regulator, comprising the steps of:
receiving an input voltage;
monitoring a feedback voltage from a plurality of outputs of the voltage regulator;
providing a first pwm signal for controlling the operation of a plurality of main switches of the voltage regulator responsive to a first feedback voltage from a first output voltage using a first control loop and not responsive to a second feedback voltage from a second output voltage of the at least two output voltages, wherein the step of providing the first pwm signal further comprises the steps of:
comparing the first feedback voltage with a reference voltage;
generating a first error voltage signal one of a first voltage level and a second voltage level responsive to the comparison of the first feedback voltage and the reference voltage;
comparing the first error voltage signal with a slope compensation signal;
generating a first pwm control signal responsive the comparison of the first error voltage signal and the slope compensation signal;
generating the first pwm signal for driving the plurality of main switches responsive to the first pwm control signal;
providing a second pwm signal for controlling the operation of a plurality of auxiliary switches responsive to a second feedback voltage from a second output voltage using a second control loop and not responsive to the first feedback voltage from the first output voltage of the at least two output voltages, wherein the step of providing the second pwm signal further comprises the steps of:
comparing a second feedback voltage with the reference voltage;
generating a second error voltage signal responsive to the comparison of the second feedback voltage and the reference voltage;
comparing the second error voltage signal with the slope compensation signal;
generating a second pwm control signal one of the first voltage level and the second voltage level responsive the comparison of the second error voltage signal and the slope compensation signal;
generating the second pwm signal for driving the plurality of main switches responsive to the second pwm control signal;
switching the plurality of main switches connected to a first side of a single inductor and connected to no other inductors responsive to the first pwm signal;
switching the plurality of auxiliary switches connected to a second side of the single inductor and connected to no other inductors responsive to the second pwm signal; and
generating the first output voltage and the second output voltage responsive to the input voltage and the switching of the main switches and the auxiliary switches using the single inductor.
4. A dual-output pwm controller for a single inductor dual output dc to dc converter, comprising:
a plurality of feedback inputs, each from an output of a network for monitoring an output voltage of the dual-output, single inductor dc to dc converter, the converter including voltage regulation circuitry for generating at least two output voltages responsive to an input voltage, the voltage regulation circuitry including a single inductor having a first side and a second side, a plurality of main switches connected to the first side of the inductor and no other inductor providing one of the at least two output voltages and a plurality of auxiliary switches connected to the second side of the inductor and no other inductor providing a second one of the at least two output voltages;
a first control loop for providing a first pwm signal for controlling the operation of a plurality of main switches of the dc to dc converter responsive to a first feedback voltage from a first feedback input and not responsive to a second feedback voltage from a second output voltage of the at least two output voltages, wherein the first control loop further comprises:
a first error amplifier connected to compare the first feedback voltage with a reference voltage and generating a first error voltage signal responsive thereto;
a first comparator connected to compare the first error voltage signal with a compensation signal and generating a first pwm control signal at one of a first voltage level or a second voltage level responsive to the comparison;
a first pwm modulator generating the first pwm signal for driving the first and the second main switches responsive to the first pwm control signal;
a second control loop for providing a second pwm signal for controlling the operation of a plurality of auxiliary switches of the dc to dc converter responsive to a second feedback voltage from a second feedback input and not responsive to the first feedback voltage from the first output voltage of the at least two output voltages, wherein the second control loop further comprises:
a second error amplifier connected to compare the second feedback voltage with the reference voltage and generating a second error voltage signal responsive thereto;
a second comparator connected to compare the second error voltage signal with the compensation signal and generating a second pwm control signal at one of the first voltage level or the second voltage level responsive to the first comparison;
a second pwm modulator generating the second pwm signal for driving the first and the second auxiliary switches responsive to the second pwm control signal; and
an output associated with each of the first and the second control loops providing the first and the second pwm signals.
1. A dc to dc converter, comprising:
voltage regulation circuitry for generating at least two output voltages responsive to an input voltage, wherein the voltage regulation circuitry further comprises:
a single inductor having a first side and a second side connected to provide each of the at least two output voltages;
a plurality of main switches connected to the first side of the single inductor and to no other inductors connected to receive the input voltage;
a plurality of auxiliary switches connected to the second side of the single inductor and to no other inductors, each of the plurality of auxiliary switches connected to provide one of the at least two output voltages;
a dual-output pwm controller generating a first pwm control signal for controlling the operation of the plurality of main switches responsive to a first feedback voltage from a first output voltage of the at least two output voltages using a first control loop and not responsive to a second feedback voltage from a second output voltage of the at least two output voltages and for providing a second pwm control signal for controlling the operation of the plurality of auxiliary switches responsive to the second feedback voltage from the second output voltage of the at least two output voltages using a second control loop and not responsive to the first feedback voltage from the first output voltage of the at least two output voltages;
wherein the first control loop further comprises:
a first error amplifier connected to compare the first feedback voltage with a reference voltage and generating a first error voltage signal responsive thereto;
a first comparator connected to compare the first error voltage signal with a slope compensation signal and generating a first pwm control signal at one of a first voltage level or a second voltage level responsive to the comparison;
a first pwm modulator generating the first pwm signal for driving the plurality of main switches responsive to the first pwm control signal;
wherein the second control loop further comprises:
a second error amplifier connected to compare the second feedback voltage with the reference voltage and generating a second error voltage signal responsive thereto;
a second comparator connected to compare the second error voltage signal with the slope compensation signal and generating a second pwm control signal at one of the first voltage level or the second voltage level responsive to the comparison;
a second pwm modulator generating the second pwm signal for driving the plurality of auxiliary switches responsive to the second pwm control signal;
a first driver circuit for driving the plurality of main switches responsive to the first pwm signal; and
a second driver circuit for driving the plurality of auxiliary switches responsive to the second pwm signal.
11. A solar system comprising:
at least one solar panel;
a dc to dc converter connected to an output of each of the at least one solar panels, the dc to dc converter comprising:
voltage regulation circuitry for generating at least two output voltages responsive to an input voltage, wherein the voltage regulation circuitry further comprises:
a single inductor having a first side and a second side connected to provide each of the at least two output voltages;
a plurality of main switches connected to the first side of the single inductor and to no other inductors connected to receive the input voltage;
a plurality of auxiliary switches the second side of the single inductor and to no other inductors each of the plurality of auxiliary switches connected to provide one of the at least two output voltages;
a dual-output pwm controller generating a first pwm control signal for controlling the operation of the plurality of main switches responsive to a first feedback voltage from a first output voltage of the at least two output voltages using a first control loop and not responsive to a second feedback voltage from a second output voltage of the at least two output voltages and for providing a second pwm control signal for controlling the operation of the plurality of auxiliary switches responsive to a second feedback voltage from a second output voltage of the at least two output voltages using a second control loop and not responsive to the first feedback voltage from the first output voltage of the at least two output voltages;
wherein the first control loop further comprises:
a first error amplifier connected to compare the first feedback voltage with a reference voltage and generating a first error voltage signal responsive thereto;
a first comparator connected to compare the first error voltage signal with a slope compensation signal and generating a first pwm control signal at one of a first voltage level or a second voltage level responsive to the comparison;
a first pwm modulator generating the first pwm signal for driving the plurality of main switches responsive to the first pwm control signal;
wherein the second control loop further comprises:
a second error amplifier connected to compare the second feedback voltage with the reference voltage and generating a second error voltage signal responsive thereto;
a second comparator connected to compare the second error voltage signal with the slope compensation signal and generating a second pwm control signal at one of the first voltage level and the second voltage level responsive to the comparison;
a second pwm modulator generating the second pwm signal for driving the plurality of auxiliary switches responsive to the second pwm control signal;
a first driver circuit for driving the plurality of main switches responsive to the first pwm signal; and
a second driver circuit for driving the plurality of auxiliary switches responsive to the second pwm signal.
2. The dc to dc converter of
a first proportional-integral-differential compensation network connected in a first feedback loop between an output of the first error amplifier and a first feedback input of the first error amplifier; and
a second proportional-integral-differential compensation network connected in a second feedback loop between an output of the second error amplifier and a first feedback input of the second error amplifier.
3. The dc to dc converter of
a current sense network for monitoring a current through the inductor and generate a sensed inductor current waveform; and
at least one adder circuit for generating the slope compensation signal by adding the sensed inductor current waveform with a ramp signal.
5. The dual-output pwm controller of
a first proportional-integral-differential compensation network connected in a first feedback loop between an output of the first error amplifier and a first feedback input of the first error amplifier; and
a second proportional-integral-differential compensation network connected in a second feedback loop between an output of the second error amplifier and a first feedback input of the second error amplifier.
6. The dual-output pwm controller of
a first adder circuit, within the first control loop, for generating a first slope compensation signal by adding a sensed inductor current waveform associated with an inductor of the dc to dc converter with a ramp signal; and
a second adder circuit, within the second control loop, for generating a second slope compensation signal by adding the sensed inductor current waveform associated with an inductor of the dc to dc converter with the ramp signal.
8. The method of
driving the plurality of main switches responsive to the first pwm signal; and
driving the plurality of auxiliary switches responsive to the second pwm signal.
9. The method of
providing a first proportional-integral-differential compensation network connected in a first feedback loop between an output of the first error amplifier and a first feedback input of the first error amplifier;
providing a second proportional-integral-differential compensation network connected in a second feedback loop between an output of the second error amplifier and a first feedback input of the second error amplifier;
altering the first feedback voltage responsive to the first proportional-integral-differential compensation network; and
altering the second feedback voltage responsive to the second proportional-integral-differential compensation network.
10. The method of
monitoring a current through an inductor of the voltage regulator;
generating a sensed inductor current waveform for the inductor of the voltage regulator; and
generating the slope compensation signal by adding the sensed inductor current waveform with a ramp signal.
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This application claims priority from U.S. Provisional Application No. 61/300,579, filed Feb. 2, 2010, entitled CONTROL SCHEME FOR SINGLE INDUCTOR DUAL OUTPUT DC/DC CONVERTER, which is incorporated herein by reference.
For a more complete understanding, reference is now made to the following description taken in conjunction with the accompanying Drawings in which:
Referring now to the drawings, wherein like reference numbers are used herein to designate like elements throughout, the various views and embodiments of a system and method for controlling single inductor dual output DC/DC converters are illustrated and described, and other possible embodiments are described. The figures are not necessarily drawn to scale, and in some instances the drawings have been exaggerated and/or simplified in places for illustrative purposes only. One of ordinary skill in the art will appreciate the many possible applications and variations based on the following examples of possible embodiments.
Single inductor, dual output DC/DC converters enable the use of a single inductor to obtain dual regulated output voltages. This provides a DC/DC converter of high efficiency, lower cost and smaller size than converters utilizing dual inductors. Normally, the inductor size of the DC/DC converter can be quite large. By only using a single inductor within a DC/DC converter to generate two output voltage rails, the total size of the DC/DC converter can be greatly reduced enabling the circuitry to be implemented within a single power module. In one embodiment, a system using a total of 10 amps of load current (5 amps at each output), provides a structure that is stable and can achieve an overall efficiency of 93.5% peak. A single inductor dual output converter can also be utilized in systems which require large input voltage variation, such as solar applications. Solar applications are different from space-limited applications in that within a solar system, several DC/DC buck converters are required to provide the system bias from a high variant DC voltage taken from the output of the solar panel. If only a single inductor is used to handle the job, the total size and cost of the system will be greatly reduced. In a solar application embodiment using an 80 volt input voltage and up to 50 milliamp load current, the overall efficiency is superior to the conventional linear regulation scheme.
Referring now to
The auxiliary switching transistor 116 and 118 are connected between a first output voltage node 120 and a second output voltage node 122. The first auxiliary switching transistor 116 has its drain/source path connected between node 120 and node 114. The second auxiliary switching transistor 118 has its drain/source path connected between node 114 and node 122. Each of the auxiliary switching transistors 116 and 118 comprise N-channel transistors. A capacitor 124 is connected between the first output voltage node 120 and ground. A second capacitor 126 is connected between the second output voltage node 122 and ground. A first load 128 is connected to the first output voltage load 120 and the first feedback signal FB1 is generated at 130. A second load 132 is connected to the second output voltage node 122 and a second feedback FB2 is generated at 134. Each of the FB1 feedback signal 130 provided from load 128 and the FB2 feedback signal 134 provided from load 132 are provided to a dual-output PWM controller 136. In one embodiment, the dual-output PWM controller 136 may comprise the Intersil ISL8120 controller provided by Intersil Americas Inc.
The dual-channel output PWM controller 136 includes a first control loop 138 and a second control loop 140. The first control loop 138 is used for generating the PWM control signals to the external driver 142 associated with the primary DC/DC converter switches 106 and 110. A second control loop 140 generates PWM signals responsive to the FB2 control signal 134. The second control loop 140 drives external driver 144 which drives the auxiliary switches 116 and 118. Responsive to the 18 volt input voltage VIN, a voltage of the output node VOUT1 may equal 12 volts with a current of up to 5 amps and the output voltage at node 122 may equal 3.3V volts with up to 5 amps of current. The VOUT1 voltage from node 120 is provided to the first control loop 138 to control the duty cycle of main switches 106 and 110. The VOUT2 voltage is sensed and provided to the second control loop 140 to control the duty cycle of auxiliary switches 116 and 122. The phase shift of the two PWM signals generated within control loop 138 and control loop 140 is zero degrees, thus the switches 106 and 118 are turned off at the same time.
Referring now to
Referring now to
The auxiliary switching transistor 316 and 318 are connected between a first output voltage node 320 and a second output voltage node 322. The first auxiliary switching transistor 316 has its drain/source path connected between node 320 and node 314. The second auxiliary switching transistor 318 has its drain/source path connected between node 314 and node 322. Each of the auxiliary switching transistors 316 and 318 comprise N-channel transistors. A capacitor 324 is connected between the first output voltage node 320 and ground. A second capacitor 326 is connected between the second output voltage node 322 and ground. A first load 328 is connected to the first output voltage load 320 and the first feedback signal FB1 is generated at 330. A second load 332 is connected to the second output voltage node 322 and a second feedback FB2 is generated at 334. Each of the FB1 feedback signal 330 provided from load 328 and the FB2 feedback signal 334 provided from load 332 are provided to a dual-output PWM controller 336. In one embodiment, the dual-output PWM controller 336 may comprise the Intersil ISL8120 controller provided by Intersil Americas Inc.
The dual-channel output PWM controller 336 includes a first control loop 338 and a second control loop 340. The first control loop 338 is used for generating the PWM control signals to the external driver 342 associated with the primary DC/DC converter switches 306 and 310. A second control loop 340 generates PWM signals responsive to the FB2 control signal 334. The second control loop 340 drives external driver 344 which drives the auxiliary switches 316 and 318.
As can be seen, the configuration of the circuit of
Referring now to
An inductor 516 is connected between node 510 and node 518. A pair of secondary switches 520 and 522 are connected between the first output voltage node VOUT1 524 and a second output voltage node VOUT2 526. Transistor 522 comprises a N-channel transistor having its drain/source path connected between node 524 and node 518. Transistor 525 comprises a N-channel transistor having its drain/source path connected between node 524 and node 518. Transistor 525 comprises a N-channel transistor having its drain/source path connected between node 518 and node 526. A capacitor 528 is connected between node 524 and ground. A capacitor 530 is connected between node 526 and ground. The gates of transistors 522 and 525 are connected to receive driver signals from external drivers 512 and 532 that generate driver signals responsive to a PWM control signal provided from the dual-output PWM controller 514. First and second loads 534 and 536 are connected to output voltage nodes VOUT1 524 and VOUT2 526, respectively.
The voltage sensing circuitry 538 monitors the output voltage from node 524 to generate the FB2 control signal. A voltage sensing circuitry 540 monitors the output voltage at node 526 to generate a second voltage feedback signal FB1. The dual-channel PWM controller 514 receives the feedback control signals FB1 and FB2 from each of the voltage sensing circuitries 538 and 540. The FB1 signal is provided to a first control loop 542. The first control loop 542 consists of an error amplifier 544 having its inverting input connected to the FB1 input pin and its non-inverting input connected to receive a reference voltage VREF from a voltage source 546. The error amplifier 544 compares the feedback voltage with the reference voltage to generate an error voltage signal (COMP) at node 548. The output of the error amplifier 544 is provided at the output COMP1 pin which is provided to an associated proportional integral differential (PID) compensation network 550. The PID network 550 is in a feedback loop with the error amplifier 544 to provide loop compensation to the input FB1 pin.
The output of the error amplifier 544 is also connected with the non-inverting input of a comparator 552. The comparator 552 compares the COMP signal from the error amplifier 544 with a slope compensation ramp signal provided to the inverting input of comparator 552. The comparator 552 determines the duty cycle of the PWM1 output signal and provides a control output to the PWM modulator 554 when the COMP signal exceeds the ramp signal at the input of the comparator 552. The gate drive signals provided by the external driver 512 will be complementary for switches 506 and 508. The output of PWM modulator 554 is provided to external driver 512. The negative feedback loop ensures the voltage regulation of the VOUT1 node 524. When the VOUT1 voltage increases, the feedback loop will force a shorter turn on time of switch 506. This will cause less energy to be transferred through the inductor 516 and the output voltage VOUT1 at node 524 will be brought down to the steady state value.
The second control loop 556 is used for controlling the turn on and turn off times of the auxiliary switches consisting of transistors 522 and 525. The second control loop 556 operates in the same manner as that described with respect to the control loop 542. The elements within the control loop 556 operate in a similar manner and similar reference numerals are used accordingly. The PWM modulator 554 generates the PWM control signals to an inverter 513 having its output connected to the external driver 512 such that the external driver 512 can drive the main switches 522 and 505. As the control loops operate in a similar manner, the gate drive signals of transistors 522 and 524 will also be complementary. When the VOUT2 rail voltage at node 526 is increased, the negative feedback control loop will force a shorter turn on time of switch 525 and more turn on time for switch 522. This will cause less energy to be transferred to the VOUT2 rail at node 526 and the voltage will be brought down to the steady state value. Since the PWM phase shift of both channels is zero degrees, the turn off signal of main switch 506 and auxiliary switch 524 are synchronized.
Referring now to
Referring now to
An inductor 716 is connected between node 710 and node 718. A pair of secondary switches 720 and 722 are connected between the first output voltage node VOUT1 724 and a second output voltage node VOUT2 726. Transistor 722 comprises a N-channel transistor having its drain/source path connected between node 724 and node 718. Transistor 725 comprises a N-channel transistor having its drain/source path connected between node 724 and node 718. Transistor 725 comprises a N-channel transistor having its drain/source path connected between node 718 and node 726. A capacitor 728 is connected between node 724 and ground. A capacitor 730 is connected between node 726 and ground. The gates of transistors 722 and 725 are connected to receive driver signals from external drivers 712 and 732 that generate driver signals responsive to a PWM control signal provided from the dual-output PWM controller 714. A first and second load 734 and 736 connected to output voltage nodes VOUT1 724 and VOUT2 726, respectively.
The voltage sensing circuitry 738 monitors the output voltage from node 724 to generate the FB2 control signal. A voltage sensing circuitry 740 monitors the output voltage at node 726 to generate a second voltage feedback signal FB1. The multi-channel PWM controller 714 receives the feedback control signals FB and FB2 from each of the voltage sensing circuitries 738 and 740. The FB1 signal is provided to a first control loop 742. The first control loop 742 consists of an error amplifier 744 having its inverting input connected to the FB1 input pin and its non-inverting input connected to receive a reference voltage VREF from a voltage source 746. The error amplifier 744 compares the feedback voltage with the reference voltage to generate an error voltage signal (COMP) at node 748. The output of the error amplifier 744 is provided at the output COMP1 pin which is provided to an associated proportional integral differential (PID) compensation network 750. The PID network 750 is in a feedback loop with the error amplifier 744 to provide loop compensation to the input FB1 pin.
The output of the error amplifier 744 is also connected with the non-inverting input of a comparator 752. The comparator 752 compares the COMP signal from the error amplifier 744 with a modified slope compensation ramp signal provided to the inverting input of comparator 752. The difference between the method described in
The second control loop 756 is used for controlling the turn on and turn off times of the auxiliary switches consisting of transistors 722 and 726. The second control loop 756 operates in the same manner as that described with respect to the control loop 742. The elements within the control loop 756 operate in a similar manner and similar reference numerals are used accordingly. The PWM modulator 754 generates the PWM control signals to an inverter 713 having its output connected to the external driver 712 such that the external driver 712 can drive the main switches 506 and 508. As the control loops operate in a similar manner, the gate drive signals of transistors 722 and 726 will also be complementary. When the VOUT2 rail voltage at node 726 is increased, the negative feedback control loop will force a shorter turn on time of switch 726 and more turn on time for switch 722. This will cause less energy to be transferred to the VOUT2 rail at node 726 and the voltage will be brought down to the steady state value. Since the PWM phase shift of both channels is zero degrees, the turn off signal of main switch 506 and auxiliary switch 724 are synchronized.
Referring now to
Using the above described system, a simple control scheme for controlling a single inductor dual-output DC/DC converter is provided. The system demonstrates both high current and high voltage capabilities while reducing the size and cost of the circuitry over a two inductor solution as only a single inductor is necessary. The system provides for good overall efficiency and may utilize a PWM controller including only simple logic circuitry. The single inductor dual output converter structure described herein can be used in space limited applications such as power module applications where system integration is required. The structure would be especially useful for low current applications where the size of the single inductor will be smaller than two inductors providing the same peak current at the same steady state condition for Vin, Vout, switching frequency, etc. Another benefit of the described single inductor dual output converter structure is that the auxiliary output (Vout2 in
It will be appreciated by those skilled in the art having the benefit of this disclosure that this system and method for controlling single inductor dual output DC/DC converters provides improved control of single inductor converters. It should be understood that the drawings and detailed description herein are to be regarded in an illustrative rather than a restrictive manner, and are not intended to be limiting to the particular forms and examples disclosed. On the contrary, included are any further modifications, changes, rearrangements, substitutions, alternatives, design choices, and embodiments apparent to those of ordinary skill in the art, without departing from the spirit and scope hereof, as defined by the following claims. Thus, it is intended that the following claims be interpreted to embrace all such further modifications, changes, rearrangements, substitutions, alternatives, design choices, and embodiments.
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