system for washing and sterilizing endoscopes provided with multiple channels held by a sheath, comprising a machine connected by means of multiple connectors provided with safety valves to at least one case with hermetic closure into which the endoscope is positioned, in which each of the channels of the endoscope is connected by means of a connector, the inner space of the case is connected to at least one additional connector, in such a way as to inject the washing and sterilization liquids and/or the gases for emptying the channels or drying, into each of the channels of the endoscope and into the space of the case, in which the case is also provided with an outlet connector for system circulation, in which the case is detached after the working cycle of the machine and its inner space remains in sterile conditions.

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Patent
   8591668
Priority
Jun 09 2006
Filed
Jun 09 2006
Issued
Nov 26 2013
Expiry
Sep 20 2026
Extension
103 days
Inventors
Pieroni, S…
Assg.orig
CISA S.p.A.
Assg.curr
CISA S P A
Entity
Small
Referenced by
6
References
10
Maint.:
currently ok
SEQUENCE LISTING
CROSS-REFERENCE TO R…
STATEMENT REGARDING …
THE NAMES OF THE PAR…
INCORPORATION-BY-REF…
BACKGROUND
BRIEF SUMMARY
BRIEF DESCRIPTION OF…
DETAILED DESCRIPTION
9. A system for washing and cold sterilising an endoscope having multiple channels held by a sheath, the system comprising:
a case having an hermetic closure into which the endoscope is placed;
a machine detachably connected by means of multiple connectors fitted with safety valves to the case;
each respective channel of the endoscope connected to the machine by means of a respective connector;
an inner space of the case connected to the machine by an inlet connector and an outlet connector on the case for providing circulation to the machine;
the machine configured with an additional connector and the machine configured to verify the tightness of the region of the endoscope inside the sheath by injecting sterile air via the additional connector into a region of the endoscope inside the sheath;
the machine configured to inject washing and sterilisation liquids and/or the gases into the multiple channels of the endoscope for washing, emptying, and drying each of the channels;
the machine configured to inject washing and sterilisation liquids and/or the gases into the inner space of the case for washing, emptying, and drying the inner space of the case; and
the case configured to remain in a sterile condition upon being detached from the machine after a working cycle of the machine.
1. A system for washing and sterilising endoscopes having multiple channels held by a sheath, the system comprising:
a case having a hermetic closure into which an endoscope is positioned, the case having an outlet connector for circulation;
a machine detachably connectable to the case, the machine comprising:
connectors having safety valves configured to connect with the multiple channels of the endoscope to inject liquids and gases for washing, sterilising, emptying and drying the multiple channels of the endoscope;
at least one connector having a safety valve configured to connect to the inner space of the case to inject liquids and gases for washing, sterilising, emptying and drying the inner space of the case;
a plurality of pumps, wherein a respective pump is connected to one of the multiple channels by a respective connector configured to connect with the multiple channels of the endoscope, and wherein a pump is connected to the inner space of the case by the at least one of the connectors configured to connect to the inner space of the case; and
a tightness tester configured to inject sterile air into an area of the endoscope inside the sheath through one of the connectors to verify tightness;
a device configured to control a water level inside the case, the device comprising a water level sensor;
wherein the case is configured to be detachable from the machine after a working cycle of the machine and configured so that the inner space of the case remains in sterile conditions when the case is detached from the machine.
2. The system of claim 1, wherein the machine is connected to more than one case and it is able to execute separate cycles for each case.
3. The system of claim 1, wherein the pumps are separated and are peristaltic pumps, the system further comprising:
a plurality of pressure transducers connected to the peristaltic pumps.
4. The system of claim 1, further comprising:
first and second water pre-filters;
a water filter;
a compressed air filter;
an intake filter; and
a loop configured for sterilising the water filter.
5. The system of claim 1, wherein the pumps circulate the liquid and the gases in the multiple channels of the endoscope and the inner space of the case.
6. The system of claim 1, wherein the pumps discharge the liquid and the gases from the multiple channels of the endoscope and the inner space of the case.
7. The system of claim 1, wherein the liquids comprise a detergent, a sterilising solution, sterile water and alcohol.
8. The system of claim 1, further comprising:
a drying cabinet.
10. The system of claim 9 further comprising:
means for controlling the machine in a continuous and automatic cycle, the cycle comprising:
conducting a tightness test on the sheath of the endoscope by injecting sterile air into the region of the endoscope inside the sheath;
washing each channel of the endoscope by introducing detergents at ambient temperature, for time intervals;
rinsing each channel of the endoscope by introducing water into each channel of the endoscope;
sterilising each channel of the endoscope by introducing sterilising compounds at ambient temperature, into each channel of the endoscope, for time intervals;
rinsing each channel of the endoscope by introducing sterile water into each channel of the endoscope; and
drying each channel of the endoscope by introducing sterile gases into each channel of the endoscope.
11. The system of claim 10 wherein the means for controlling the machine in a continuous and automatic cycle, further comprises the cycle comprising:
injecting a detergent into the case;
discharging the detergent from the case;
injecting sterile air into the case to rinse the;
discharging the sterile air from the case;
injecting a sterilising solution into the case;
discharging the sterilising solution from the case;
injecting sterile water into the case;
sensing a water level inside the case;
controlling a level of sterile water in the case using said sensed water level; and
discharging the sterile water from the case.
12. The system of claim 11, wherein injecting of the detergent into the case comprises:
injecting a detergent including proteazone.
13. The system of claim 11, wherein injecting of the sterilising solution into the case comprises:
injecting a sterilising solution comprising peracetic acid and adazone.
SEQUENCE LISTING

Not applicable.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application corresponds to Italian Patent Application No. RM2003A000570, filed on Dec. 10, 2003, and International PCT Application No. PCT/IT2004/000685, filed on Dec. 10, 2004, both of which are incorporated herein in their entirety.

STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT

Not applicable.

THE NAMES OF THE PARTIES TO A JOINT RESEARCH AGREEMENT

Not applicable.

INCORPORATION-BY-REFERENCE OF MATERIAL SUBMITTED ON A COMPACT DISC

Not applicable.

BACKGROUND

The invention relates to a system for washing, sterilising and preserving endoscopes.

Endoscopy is one of the medical-surgical specialisations with the greatest requirement for washing and sterilisation safety since, to perform the activity, the instrument is used on the human body and on different patients several times a day.

BRIEF SUMMARY

There is a strongly felt need to have a system for washing, sterilising and drying endoscopes that is fully automatic, has a work process of a short duration, does not damage the instruments (e.g. with high operating temperatures) is economical in use, complies with regulations, uses non hazardous substances, and allows to preserve sterility over time. Currently, in endoscopy wards, endoscopes are washed and disinfected manually or by means of apparatuses that do not provide all desired results. Hand-washing is performed by operators using special mechanical tools and detergent soaps, which allow to remove deposits from the surface of the endoscope. Once it is washed, the endoscope is disinfected by immersion in a disinfecting chemical solution, then rinsed with demineralised water before being reused.

This process offers no guarantees at all, since disinfection is not total, and there is no certainty that both the outer surface and the inner tubes are in contact with the disinfection solution. Another problem is time: obtaining a satisfactory result requires over one hour, with the consequent reduction in the use of the instrument and hence of productivity. From this follows the need to have a high number of endoscopes available and, in view of the high purchase cost, to take into account considerable depreciation with respect to the fees paid by the national health care system for each endoscopic visit. Moreover, without a protective package, it is not possible to maintain the instrument washed and disinfected until its subsequent use. This is a very important limitation for safety and use of the instruments on the human body.

A more modern and effective method for washing and disinfecting endoscopes provides for the use of apparatuses that allow to perform the operations automatically, with results that are more certain and repeatable over time.

These apparatuses are studied and built to perform automatically, on one or more endoscopes, a complete washing and disinfecting treatment, assuring a satisfactory cleanliness result and a correct level of reduction of the microbe charge. Even when using such apparatuses, it is necessary to perform some preliminary operations manually in order roughly to eliminate residues from the surface of the instruments and reduce the level of the deposits to an acceptable and constant value. The limits of the apparatuses currently available on the market relate to the fact that they do not achieve sterilisation and hence the total elimination of living forms, and they do not allow to preserve the instruments under sterile conditions.

On the market, there are several manufacturers that produce such apparatuses at different levels of quality, automation and safety such as: Wassenburg, Medivators, Olympus, Belimed. There are also apparatuses that allow only to sterilise, and preserve the endoscopes, but are not capable of washing them. The authors of the invention have provided an automatic machine for washing, disinfecting and/or sterilising, testing the integrity of, and preserving surgical instruments such as flexible endoscopes. The machine is able to complete the entire cycle in about 30 minutes at low temperatures. Moreover, the machine performs the cycle in detachable cases, suitable for stowing in cabinets, which maintain the instruments in sterile environments until use.

The machine of the invention is particularly advantageous when using cold sterilising solutions, such as the one described in EP 1.059.292. However, it is readily apparent to those skilled in the art that any cold sterilising solution can be used.

Therefore, an object of the invention is to provide a system for washing and sterilising endoscopes provided with multiple channels held by a sheath, comprising a machine connected by means of multiple connectors fitted with safety valves to at least one case with hermetic closure into which the endoscope is placed, in which each of the channels of the endoscope is connected by means of a connector, the inner space of the case is connected to at least one additional connector, in such a way as to inject the washing and sterilisation liquids and/or the gases for emptying the channels or drying, into each of the channels of the endoscope and in the space of the case, in which the case is further provided with an outlet connector for the circulation of the system, in which the case is detached after the working cycle of the machine and its inner space remains in sterile conditions.

Preferably, the machine is provided with an additional connector able to inject sterile air into the region of the endoscope inside the sheath to verify its tightness.

Preferably, the machine is connected to more than one case and it is able to perform separate cycles for each case.

An additional object of the invention is to provide a machine for washing and sterilising surgical instruments with multiple compartments provided with means for the controlled injection under pressure of washing and sterilising liquids and of drying or tightness verifying gases, into each of the compartments of the instrument to be sterilised.

A further object of the invention is to provide a case with hermetic closure for housing an endoscope, to be connected to a washing and sterilising machine, provided with one connector for each channel of the endoscope, with a further connector for the region inside the sheath of the endoscope, and with at least two additional connectors for the space of the case.

Another object of the invention is to provide a method for washing and cold sterilising endoscopes provided with multiple channels held by a sheath, in a continuous and automatic cycle comprising the steps of:

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING

The invention shall now be described in its preferred but not limiting embodiments with reference to the following figures:

FIG. 1 is a front external perspective view of an embodiment of the machine of the invention;

FIG. 1a is a front internal perspective view that highlights the containers of the chemical additives, the tanks and the dosing pumps;

FIG. 2 is a rear internal perspective view that highlights the filters and the water pumps, the air filter and the level tanks of the water;

FIG. 3 is the same rear internal perspective view of FIG. 2 which highlights two series of pumps for injecting liquids into the sterilisation cases;

FIG. 4 is a front view;

FIG. 5 is a lateral view (technical compartment side);

FIG. 6 is a rear view;

FIG. 7 is a detail of the dosing assembly of FIGS. 4 and 5;

FIG. 8 is a detail of the circuit for injecting liquids and air into the sterilisation cases by means of the connectors;

FIG. 9 is a rear view of the sterilisation case 12 which highlights the connectors;

FIG. 10 is a top view of the sterilisation case 12;

FIG. 11 shows the part of the hydraulic diagram of an embodiment of the machine according to the invention comprising the common circuit and the circuit dedicated to the sterilisation case 12;

FIG. 12 shows the part of the hydraulic diagram of an embodiment of the machine according to the invention comprising the circuit dedicated to the sterilisation case 12.

FIG. 13 is a rear view of the sterilisation case 28 which highlights the connectors;

FIG. 14 is a side view of the sterilisation case 28;

FIG. 15 is a top view of the sterilisation case 28;

FIG. 16 shows the part of the hydraulic diagram of an embodiment of the machine according to the invention comprising the common circuit and the circuit dedicated to the sterilisation case 28;

FIG. 17 shows the part of the hydraulic diagram of an embodiment of the machine according to the invention comprising the circuit dedicated to the sterilisation case 28.
DETAILED DESCRIPTION

Machine for Washing and Sterilising Endoscopes as Shown in FIGS. 1-8, and 11-12

The washing and sterilising machine 10 is provided with two compartments 11a and 11b easily accessible from the front part to allow the introduction of the cases 12 in a simple and safe manner, and to allow an easy coupling of the quick sanitary connections for connecting the channels. The compartments 11a and 11b are provided with guides to favour the sliding of the cases 12. The machine 10 is provided with a lower compartment 15 with an access door 16 for housing the containers of the liquids for washing 17a, for sterilising 17b and 17c, and for alcoholising 17d. The compartment 15 also houses the water filters FA6, FA2 and FA1 and the water pumps MP-1, MP-2, respectively for the circuits that serve the compartment 11a and 11b.

The machine 10 is also provided with an upper compartment 18 provided with door 19, which houses:

Hydraulic system: it is constructed with pipelines and components (retaining valves, union fittings, etc.) of AISI 316 stainless steel. The pipelines are distinguished with conventional colours of the fluids and insulated with special silicone and Kevlar sheath to reduce thermal dispersion in the environment. All fluid inlets and the discharge are arranged in series and the connection is through flexible hoses. For each compartment 11a and 11b and hence for each case 12 a completely separate system is provided to allow treating two endoscopes at the same time. The diagram of the separate system for each case 12 is shown in FIG. 12.

The diagram shown in FIG. 11 shows the set of the separate system for a case 12 and of the common parts of the hydraulic circuit which are shared between the separate circuits of the cases 12. The used codes are described in the following table 1.

TABLE 1
Code Description Notes
PV1-1 Sterile water Electr. + valve
PV2-1 Alcohol ″
PV3-1 Channel Pumps H2O Inlet ″
PV4-1 Quick discharge ″
PV5-1 Discharge ″
PV6-1 Washing ″
PV7-1 Battery air intake ″
PV8-1 Pressure tightness test ″
PV9-1 Tightness Test Vent ″
PV10-1 Compressed air ″
PV11-1 Water recirculation ″
PV12-1 Water filter ″
sterilisation
PV13-1 Compressed air line ″
sterilisation
MP-1 Pump Water pump
PP1-1 Peristaltic pump 1 Peristaltic
pump
PP2-1 Peristaltic pump 2 Peristaltic
pump
PP3-1 Peristaltic pump 3 Peristaltic
pump
PP4-1 Peristaltic pump 4 Peristaltic
pump
PP5-1 Peristaltic pump 5 Peristaltic
pump
PP6-1 Peristaltic pump 6 Peristaltic
pump
PD1-1 Adazone dosing pump Peristaltic
pump
PD2-1 Proteazone dosing pump Peristaltic
pump
CA-1 Engagement cylinder Cylinder
PP7 Per. loading pump C1 Per. Pump
PP8 Per. Loading pump from C1 ″
to C2
PP9 Per. Loading pump C2 ″
PP10 Per. Loading pump C3 ″
MC Membrane compressor Air pump
TP1-1 Peristaltic Pump Pressure 0 −2 Bar
Transducer 1 Transducer
TP2-1 Peristaltic Pump Pressure 0 −2 Bar
Transducer 2 Transducer
TP3-1 Peristaltic Pump Pressure 0 −2 Bar
Transducer 3 Transducer
TP4-1 Peristaltic Pump Pressure 0 −2 Bar
Transducer 4 Transducer
TP5-1 Peristaltic Pump Pressure 0 −2 Bar
Transducer 5 Transducer
TP6-1 Peristaltic Pump Pressure 0 −2 Bar
Transducer 6 Transducer
TP7-1 Tightness test pressure Transducer
transducer
SL5-1 Water level Level sensor
SL6-1 Water level Level sensor
SP-1 Pump manostat Manostat
SQ1-1 Inserted drawer end stop End stop
SL1 Additive 1 level (per Asp. nozzle + sens.
acetic A.)
SL2 Additive 2 level ″
(Adazone)
SL3 Additive 3 level ″
(Proteazone)
SL4 Additive 4 level ″
(alcohol)
LE1 Electronic level probe
LE2 Electronic level probe
LE3 Electronic level probe
LE4 Electronic level probe
LE5 Electronic level probe
LE6 Electronic level probe
FA1 0.45 water pre-filter
FA2 0.2 water filter
FA3 0.2 compressed air filter
FA4 0.2 intake filter
FA5 Test compressed air
filter
FA6 1.00 water pre-filter
NR1-1 to Channel compressed air
NR6-1 check valve
NR9 Water line check valve
IR1-1 to Container quick coupling
IR16-1 fittings
SR1-1 Test compressed air tank
FLV1-1 Chamber flow regulator
FLV2 Discharge flow regulator
SS1 Compressed air safety
valve
SS2 Test compressed air
safety valve
SS3-1 Water loop safety valve
RA2 Compressed air reducer

The points A, B, C, D, E, F, G and H shown in FIGS. 11 and 12 are the connecting points between the two hydraulic diagrams.

The machine 10 is adapted to be connected and hence use cold water and compressed air. The water loop has a system NR9 which prevents the water from flowing back and hence the risk of pollution in the line. The water, flowing into the machine 10, is filtered by means of 10 the filters FA6, FA1 and FA2 arranged in series. A loop is provided for sterilising the filter FA2 through the valve PV12. Also provided is a device for safely controlling the level of the water SL5-1, SL6-1 for the case housed in the compartment 11a, and SL5-2, SL6-2 for the one housed in the compartment 11b, to allow its automatic loading in sufficient quantities to assure its correct and total filling. For each inlet channels of the liquids of the case 12 are provided the pumps PP1-1, PP2-1, PP3-1, PP4-1, PP5-1, PP6-1, (compartment 11a) and PP1-2, PP2-2, PP3-2, PP4-2, PP5-2, PP6-2 (compartment 11b), appropriately dimensioned, complete with related devices TP1-1, TP2-1, TP3-1, TP4-1, TP5-1, TP6-1 and TP1-2, TP2-2, TP3-2, TP4-2, TP5-2, TP6-2 for safely controlling their functionality, which circulate the liquids in constant and continuous fashion to assure contact with the interior and exterior surface of the channels of the endoscope.

The liquids are discharged by means of the same pumps as the inlet channels of the liquids, in such a way as to assure their complete elimination.

Electrical System:

it is built inside the machine and in compliance with current applicable European and Italian regulations. All electrical components, with the exception of command and control components, which are conveniently located in the front, are mounted connected to a terminal board and enclosed in an electrical panel 13 with degree of protection IP55 which in turn is positioned inside the apparatus 10, in a compartment 21 provided with door 22.

The control panel 14 is installed on the front of the apparatus 10, has an internal degree of protection IP54 and external degree of protection IP22 and provides all components for its command and control.

Drying Device:

a final drying step is provided with the removal of the residual water drops. A unit operating with sterile compressed air and complete with filter FA3 allows to eliminate the residual drops present in the channels of the endoscope and inside the case 12. A safety device SS1 protects the instruments against overpressures.

Dosing Device:

The chemical additives which favour the washing and sterilising of the instruments are added to the water by means of four dosing pumps PD1-1, PD2-1, PD1-2 and PD2-2 which draw the liquid directly from the tanks C2 and C3.

The very low delivery of the dosing pumps PD1-1, PD2-1 and PD1-2, PD2-2 and the control of the dosage by means of the measuring devices LE1, LE2, LE3, LE4, LE5 and LE6 of the tanks C1, C2 and C3, allow to optimise the quantities of additives added to the water and to reduce their consumption. A level control SL1, SL2, SL3 and SL4 is provided for each container 17a, 17b, 17c and 17d of chemical additives and the presence of additive is indicated until the container is completely emptied. The additive is injected into the circuit gradually and it enters the case 12 already mixed to prevent it from coming in contact with the instrument yet concentrated. The additives which are added are: detergent, steriliser (adazone+peracetic acid) and alcohol.

Safety Device:

The machine 10 is provided with safety devices which make it extremely reliable, such as:

Management System:

The machine 10 is fully controlled with programmable logic electronic systems which allow to manage the cycles, control the parameters and verify process safeties. The management system has the following characteristics:

Description of the Control Device:

The system comprises two devices, one (PLC) for controlling and the other one for verifying functionality and safety (W.D.). The two devices are installed aboard the machine inside the electrical panel 13. A third operator interface device is installed on the control panel 14.

The basic apparatus is constituted by a programmable electronic controller, comprising:

Apparatus Regulation System:

Managed by a programmable electronic controller, which in turn is verified for its integrity by an external device to have a confirmation on the correct performance of the cycle (W.D.).

The controller manages the recording of the data on the printer.

The process control system receives analogue signals from the measuring sensors and reports the value displayed on the “touch-screen” with real time updates.

The system is capable of self-diagnosis.

Programs can be freely set by the user through the “touch-screen” and, after a program is completely set, it can be executed automatically and remain available for repeated calls for execution. A 24 column alphanumeric printer records the documentation of the messages, of the parameters and of the regular performance of the cycles.

Safety and alarm systems of the programmable electronic controller are also provided at different levels, e.g.:

As shown in FIGS. 9 to 10, the case 12 is built to assure the effectiveness of the treatment of the instrument and its preservation in a sterile environment. For this reason it has the following requirements: it is made of plastic material; it is light, strong and non deformable; it can be drained perfectly; its inner surface is rounded and smooth; it is compatible with its intended use; it has a sanitary construction; it is resistant to the substances used for the treatment; it has an inner shape that is suitable to house all the endoscopes by the different manufacturers; it is hermetically sealed by means of closures 23; its inner space is right for the endoscope and its capacity in liters is minimal; it is easily transportable with a handle 24; it has a display where the data of the content can be shown; it has the capability of maintaining the content sterile; it has quick couplings for connection to the washing and sterilising machine, 25a-f for the channels of the endoscope, 25g for the tightness test, and 26a and 26b for injecting and discharging the liquid in the inner space of the case 12.

Drying Cabinet

The drying cabinet has the function of drying the endoscope and preserving it in a sterile environment. Drying is achieved by safely heating the air that is injected into the channels of the endoscope inside the case by means of the connectors.

Work Cycle

The sequence of the various steps of the cycle is subordinated to the achievement of the specified conditions and of the set parameters. The steps are as follows:

Tightness Test:

Injection of compressed air into the sheath of the endoscope by means of the air pump MC and test of the pressure drop by means of pressure sensor TP7-1 and TP7-2. The injected air is filtered by the filter FA5.

Washing:

Injection of the detergent into the dosage tank C3 through the pump PP10 with dosage control through the measuring devices LE5 and LE6; loading the sterile water with the related detergent into the case 12 by means of the pumps MP-1, PD2-1 and MP-2, PD2-2; forced washing with the circulation pumps PP1-1, PP2-1, PP3-1, PP4-1, PP5-1, PP6-1 and PP1-2, PP2-2, PP3-2, PP4-2, PP5-2, PP6-2 for a time interval that depends on the detergent in use; discharge of the solution through the discharge valve PV5-1, PV5-2 and cleaning of the channels with compressed air filtered by the filter FA3.

Rinsing:

Loading sterile air into the case 12 by means of the pumps MP-1 and MP-2; forced rinsing with circulation pumps PP1-1, PP2-1, PP3-1, PP4-1, PP5-1, PP6-1 and PP1-2, PP2-2, PP3-2, PP4-2, PP5-2, PP6-2; discharging through the discharge valve PV5-1, PV5-2 and cleaning the channels with compressed air filtered by the filter FA3.

Sterilisation:

Preparation of the dosage of the peracetic acid and adazone (or of another sterilising compound) according to the following steps:

Rinsing:

Loading sterile water into the case 12 by means of the pump MP-1 and MP-2; forced rinsing with circulation pumps PP1-1, PP2-1, PP3-1, PP4-1, PP5-1, PP6-1 and PP1-2, PP2-2, PP3-2, PP4-2, PP5-2, PP6-2; discharge of the solution through the discharge valve PV5-1, PV5-2 and cleaning the channels with compressed air filtered by means of the filter FA3.

Alcoholisation:

Injection of alcohol into the channels through valve PV2-1 and PV2-2 by means of the pumps PP1-1, PP2-1, PP3-1, PP4-1, PP5-1, PP6-1 and PP1-2, PP2-2, PP3-2, PP4-2, PP5-2, PP6-2; injection of compressed air filtered by means of the filter FA3 into the channel and dilution of the alcohol; discharge of the residual solution.

Drying:

Drying takes place at the end of the cycle, preferably with injection of sterile air into the case and into the channels, but it can also be conducted subsequently in proper drying cabinet.

Description of the Apparatuses Machine for Washing and Sterilising Endoscopes as Shown in FIGS. 1-8, and 16-17

The washing and sterilising machine 10 is provided with two compartments 11a and 11b easily accessible from the front part to allow the introduction of the cases 28 in a simple and safe manner, and to allow an easy coupling of the quick sanitary connections for connecting the channels. The compartments 11a and 11b are provided with guides to favour the sliding of the cases 28. The machine 10 is provided with a lower compartment 15 with an access door 16 for housing the containers of the liquids for washing 17a, for sterilising 17b and 17c, and for alcoholising 17d. The compartment 15 also houses the water filters FA6, FA2 and FA1 and the water pumps MP-1, MP-2, respectively for the circuits that serve the compartment 11a and 11b.

The machine 10 is also provided with an upper compartment 18 provided with door 19, which houses: the pumps from PP1-1 to PP6-1 for the compartment 11a and from PP1-2 to PP6-2 for the compartment 11b;

Hydraulic System:

It is constructed with pipelines and components (retaining valves, union fittings, etc.) of AISI 316 stainless steel. The pipelines are distinguished with conventional colours of the fluids and insulated with special silicone and Kevlar sheath to reduce thermal dispersion in the environment. All fluid inlets and the discharge are arranged in series and the connection is through flexible hoses. For each compartment 11a and 11b and hence for each case 28 a completely separate system is provided to allow treating two endoscopes at the same time. The diagram of the separate system for each case 28 is shown in FIG. 17.

The diagram shown in FIG. 16 shows the set of the separate system for a case 28 and of the common parts of the hydraulic circuit which are shared between the separate circuits of the cases 28. The used codes are described in the following table 2.

TABLE 2
Code Description Notes
PV1-1 Sterile water Electr. + valve
PV2-1 Alcohol ″
PV3-1 Channel Pumps H2O Inlet ″
PV4 Sterilisation filter H2O ″
Inlet
PV5-1 Discharge ″
PV6-1 Washing ″
PV8-1 Pressure tightness test ″
PV9-1 Tightness Test Vent ″
PV10-1 Compressed air ″
PV11-1 Water recirculation ″
PV12 Sterilisation filter H2O ″
Outlet
PV13-1 Compressed air line ″
sterilisation
PV14 H2O Inlet ″
MP-1 Pump Water pump
PP1-1 Peristaltic pump 1 Peristaltic
pump
PP2-1 Peristaltic pump 2 Peristaltic
pump
PP3-1 Peristaltic pump 3 Peristaltic
pump
PP4-1 Peristaltic pump 4 Peristaltic
pump
PP5-1 Peristaltic pump 5 Peristaltic
pump
PP6-1 Peristaltic pump 6 Peristaltic
pump
PD1-1 Adaz. dosing pump Peristaltic
pump
PD2-1 Proteazone dosing pump Peristaltic
pump
PD3-1 Peracetic A. dosing pump Peristaltic
pump
CA-1 Engagement cylinder Cylinder
PP7 Per. loading pump C1 Per. Pump
PP9 Per. Loading pump C2 ″
PP10 Per. Loading pump C3 ″
MC Membrane compressor Air pump
TP1-1 Peristaltic Transducer 1 0 −2 Bar
Transducer
TP2-1 Peristaltic Transducer 2 0 −2 Bar
Transducer
TP3-1 Peristaltic Transducer 3 0 −2 Bar
Transducer
TP4-1 Peristaltic Transducer 4 0 −2 Bar
Transducer
TP5-1 Peristaltic Transducer 5 0 −2 Bar
Transducer
TP6-1 Peristaltic Transducer 6 0 −2 Bar
Transducer
TP7-1 Tightness test pressure Transducer
transducer
TP8-1 Pump pressure transducer Transducer
SL5-1 Water level Level sensor
SL6-1 Water level Level sensor
SQ1-1 Inserted drawer end stop End stop
SL1 Additive 1 level (per Asp. nozzle + sens.
acetic A.)
SL2 Additive 2 level ″
(Adazone)
SL3 Additive 3 level ″
(Proteazone)
SL4 Additive 4 level ″
(alcohol)
LE1 Electronic level probe
LE2 Electronic level probe
LE3 Electronic level probe
LE4 Electronic level probe
LE5 Electronic level probe
LE6 Electronic level probe
FA1 0.45 water pre-filter
FA2 0.2 water filter
FA3 0.2 compressed air filter
FA4 0.2 intake filter
FA5 Test compressed air
filter
FA6 1.00 water pre-filter
NR1-1 to Channel compressed air
NR6-1 check valve
NR7-1 Adazone check valve
NR8-1 Proteazone check valve
NR9-1 Perecetic A. check valve
IR1-1 to Container quick coupling
IR17-1 fittings
SR1-1 Test compressed air tank
FLV1-1 Chamber flow regulator
FLV2 Discharge flow regulator
SS1 Compressed air safety
valve
SS2 Test compressed air
safety valve
SS3-1 Water loop safety valve
RA2 Compressed air reducer

The points A, B, C, D, E, F, G, H and J shown in FIGS. 16 and 17 are the connecting points between the two hydraulic diagrams.

The machine 10 is adapted to be connected and hence use cold water and compressed air. The water, flowing into the machine 10, is filtered by means of the filters FA6, FA1 and FA2 arranged in series. A loop is provided for sterilising the filter FA2 through the valve PV4 and PV12. Also provided is a device for safely controlling the level of the water SL5-1, SL6-1 for the case housed in the compartment 11a, and SL5-2, SL6-2 for the one housed in the compartment 11b, to allow its automatic loading in sufficient quantities to assure its correct and total filling. For each inlet channels of the liquids of the case 28 are provided the pumps PP1-1, PP2-1, PP3-1, PP4-1, PP5-1, PP6-1, (compartment 11a) and PP1-2, PP2-2, PP3-2, PP4-2, PP5-2, PP6-2 (compartment 11b), appropriately dimensioned, complete with related devices TP1-1, TP2-1, TP3-1, TP4-1, TP5-1, TP6-1 and TP1-2, TP2-2, TP3-2, TP4-2, TP5-2, TP6-2 for safely controlling their functionality, which circulate the liquids in constant and continuous fashion to assure contact with the interior and exterior surface of the channels of the endoscope.

The liquids are discharged by means of the same pumps as the inlet channels of the liquids, in such a way as to assure their complete elimination.

Electrical System:

It is built inside the machine and in compliance with current applicable European and Italian regulations. All electrical components, with the exception of command and control components, which are conveniently located in the front, are mounted connected to a terminal board and enclosed in an electrical panel 13 with degree of protection IP55 which in turn is positioned inside the apparatus 10, in a compartment 21 provided with door 22.

The control panel 14 is installed on the front of the apparatus 10, has an internal degree of protection IP54 and external degree of protection IP22 and provides all components for its command and control.

Drying Device:

A final drying step is provided with the removal of the residual water drops. A unit operating with sterile compressed air and complete with filter FA3 allows to eliminate the residual drops present in the channels of the endoscope and inside the case 28. A safety device SS1 protects the instruments against overpressures.

Dosing Device:

The chemical additives which favour the washing and sterilising of the instruments are added to the water by means of six dosing pumps PD1-1, PD2-1, PD3-1, PD1-2, PD2-2 and PD3-2 which draw the liquid directly from the tanks C1, C2 and C3.

The very low delivery of the dosing pumps PD1-1, PD2-1, PD3-1 and PD1-2, PD2-2, PD3-2 and the control of the dosage by means of the measuring devices LE1, LE2, LE3, LE4, LE5 and LE6 of the tanks C1, C2 and C3, allow to optimise the quantities of additives added to the water and to reduce their consumption. A level control SL1, SL2, SL3 and SL4 is provided for each container 17a, 17b, 17c and 17d of chemical additives and the presence of additive is indicated until the container is completely emptied. The additive is injected into the circuit gradually and it enters the case 28 already mixed to prevent it from coming in contact with the instrument yet concentrated. The additives which are added are: detergent, steriliser (adazone+peracetic acid) and alcohol.

Safety Device:

The machine 10 is provided with safety devices which make it extremely reliable, such as:

Management System:

The machine 10 is fully controlled with programmable logic electronic systems which allow to manage the cycles, control the parameters and verify process safeties. The management system has the following characteristics:

Description of the Control Device:

The system comprises two devices, one (PLC) for controlling and the other one for verifying functionality and safety (W.D.). The two devices are installed aboard the machine inside the electrical panel 13. A third operator interface device is installed on the control panel 14.

The basic apparatus is constituted by a programmable electronic controller, comprising:

Apparatus Regulation System:

Managed by a programmable electronic controller, which in turn is verified for its integrity by an external device to have a confirmation on the correct performance of the cycle (W.D.).

The controller manages the recording of the data on the printer.

The process control system receives analogue signals from the measuring sensors and reports the value displayed on the “touch-screen” with real time updates. The system is capable of self-diagnosis.

Programs can be freely set by the user through the “touch-screen” and, after a program is completely set, it can be executed automatically and remain available for repeated calls for execution. A 24 column alphanumeric printer records the documentation of the messages, of the parameters and of the regular performance of the cycles.

Safety and alarm systems of the programmable electronic controller are also provided at different levels, e.g.:

As shown in FIGS. 13 to 15, the case 28 is built to assure the effectiveness of the treatment of the instrument and its preservation in a sterile environment. For this reason it has the following requirements: it is made of plastic material; it is light, strong and non deformable; it can be drained perfectly; its inner surface is rounded and smooth; it is compatible with its intended use; it has a sanitary construction; it is resistant to the substances used for the treatment; it has an inner shape that is suitable to house all the endoscopes by the different manufacturers; it is hermetically sealed by means of closures 23; its inner space is right for the endoscope and its capacity in liters is minimal; it is easily transportable with a handle 24; it has a display where the data of the content can be shown; it has the capability of maintaining the content sterile; it has quick couplings for connection to the washing and sterilising machine, 25a-f for the channels of the endoscope, 25g for the tightness test, 26a and 26b for injecting and discharging the liquid in the inner space of the case 28 and 27 for water level control.

Drying Cabinet

The drying cabinet has the function of drying the endoscope and preserving it in a sterile environment. Drying is achieved by safely heating the air that is injected into the channels of the endoscope inside the case by means of the connectors.

Work Cycle

The sequence of the various steps of the cycle is subordinated to the achievement of the specified conditions and of the set parameters. The steps are as follows:

Tightness Test:

Injection of compressed air into the sheath of the endoscope by means of the air pump MC and test of the pressure drop by means of pressure sensor TP7-1 and TP7-2. The injected air is filtered by the filter FA5.

Washing:

Injection of the detergent into the dosage tank C3 through the pump PP10 with dosage control through the measuring devices LE5 and LE6; loading the sterile water with the related detergent into the case 28 by means of the pumps MP-1, PD2-1 and MP-2, PD2-2; forced washing with the circulation pumps PP1-1, PP2-1, PP3-1, PP4-1, PP5-1, PP6-1 and PP1-2, PP2-2, PP3-2, PP4-2, PP5-2, PP6-2 for a time interval that depends on the detergent in use; discharge of the solution through the discharge valve PV5-1, PV5-2 and cleaning of the channels with compressed air filtered by the filter FA3.

Rinsing:

Loading sterile air into the case 28 by means of the pumps MP-1 and MP-2; forced rinsing with circulation pumps PP1-1, PP2-1, PP3-1, PP4-1, PP5-1, PP6-1 and PP1-2, PP2-2, PP3-2, PP4-2, PP5-2, PP6-2; discharging through the discharge valve PV5-1, PV5-2 and cleaning the channels with compressed air filtered by the filter FA3.

Sterilisation:

Preparation of the dosage of the peracetic acid and adazone (or of another sterilising compound) according to the following steps:

Rinsing:

Loading sterile water into the case 28 by means of the pump MP-1 and MP-2; forced rinsing with circulation pumps PP1-1, PP2-1, PP3-1, PP4-1, PP5-1, PP6-1 and PP1-2, PP2-2, PP3-2, PP4-2, PP5-2, PP6-2; discharge of the solution through the discharge valve PV5-1, PV5-2 and cleaning the channels with compressed air filtered by means of the filter FA3.

Alcoholisation:

Injection of alcohol into the channels through valve PV2-1 and PV2-2 by means of the pumps PP1-1, PP2-1, PP3-1, PP4-1, PP5-1, PP6-1 and PP1-2, PP2-2, PP3-2, PP4-2, PP5-2, PP6-2; injection of compressed air filtered by means of the filter FA3 into the channel and dilution of the alcohol; discharge of the residual solution.

Drying:

Drying takes place at the end of the cycle, preferably with injection of sterile air into the case and into the channels, but it can also be conducted subsequently in proper drying cabinet.

INVENTORS:

Pieroni, Silvano, De Pian, Eros

THIS PATENT IS REFERENCED BY THESE PATENTS:
Patent Priority Assignee Title
10463441, Dec 12 2017 TECH STAR MEDICAL, INC Endoscope cabinet having pivoting endoscope support arm and integrated air supply
10463755, Oct 21 2011 ASP GLOBAL MANUFACTURING GMBH Instrument reprocessor and instrument reprocessing methods
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THIS PATENT REFERENCES THESE PATENTS:
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ASSIGNMENT RECORDS    Assignment records on the USPTO
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Jun 09 2006CISA S.p.A.(assignment on the face of the patent)
Jul 18 2006PIERONI, SILVANOCISA S P A ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS 0182050615 pdf
Jul 18 2006DE PIAN, EROSCISA S P A ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS 0182050615 pdf
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