A semiconductor device includes a wiring substrate, a semiconductor element mounted on the wiring substrate, a first radiator member arranged on and thermally coupled to the semiconductor element, and a second radiator member arranged on and thermally coupled to the first radiator member. The second radiator member includes projections which project out toward the first radiator member. The projections are formed on a circumference of a concentric circle with respect to a center point of the second radiator member. The first radiator member includes grooves in which the projections are movable. The grooves are formed on a circumference of a concentric circle with respect to a center point of the first radiator member. The projections are fitted to terminating ends of the grooves with the center point of the first radiator member and the center point of the second radiator member coincided.
|
1. A semiconductor device comprising:
a wiring substrate;
a semiconductor element mounted on the wiring substrate;
a first radiator member arranged on the semiconductor element and thermally coupled to the semiconductor element; and
a second radiator member arranged on the first radiator member and thermally coupled to the first radiator member; wherein
the second radiator member includes a plurality of projections which project out toward the first radiator member, the plurality of projections being formed on a circumference of a concentric circle with respect to a center point of the second radiator member when the second radiator member is viewed from above;
the first radiator member includes a plurality of grooves in which the plurality of projections are movable, the plurality of grooves being formed on a circumference of a concentric circle with respect to a center point of the first radiator member when the first radiator member is viewed from above, each of the plurality of grooves including a terminating end; and
each of the plurality of projections is fitted to the terminating end of a corresponding one of the plurality of grooves with the center point of the first radiator member and the center point of the second radiator member coincided.
10. A semiconductor device comprising:
a wiring substrate;
a semiconductor element mounted on the wiring substrate;
a first radiator member arranged on the semiconductor element and thermally coupled to the semiconductor element; and
a second radiator member arranged on the first radiator member and thermally coupled to the first radiator member; wherein
the first radiator member includes a plurality of projections which project out toward the second radiator member, the plurality of projections being formed on a circumference of a concentric circle with respect to a center point of the first radiator member when the first radiator member is viewed from above;
the second radiator member includes a plurality of grooves in which the plurality of projections are movable, the plurality of grooves being formed on a circumference of a concentric circle with respect to a center point of the second radiator member when the second radiator member is viewed from above, each of the plurality of grooves including a terminating end; and
each of the plurality of projections is fitted to the terminating end of a corresponding one of the plurality of grooves with the center point of the first radiator member and the center point of the second radiator member coincided.
2. The semiconductor device according to
each of the plurality of projections includes,
a first projection which projects out from the second radiator member, and
a second projection which projects out from the first projection and which has a narrower width than the first projection, and
each of the plurality of grooves includes a recess formed at the terminating end, wherein the first projection is fitted to the recess of the terminating end.
3. The semiconductor device according to
4. The semiconductor device according to
5. The semiconductor device according to
the second radiator member includes an attachment portion having the plurality of projections, and
the first radiator member includes an attachment portion having the plurality of grooves.
6. The semiconductor device according to
the plurality of projections are formed at positions point-symmetric with respect to the center point of the second radiator member when the second radiator member is viewed from above, and
the plurality of grooves are formed at positions point-symmetric with respect to the center point of the first radiator member when the first radiator member is viewed from above.
7. The semiconductor device according to
8. The semiconductor device according to
9. The semiconductor device according to
|
This application is based upon and claims the benefit of priority from prior Japanese Patent Application No. 2011-239377, filed on Oct. 31, 2011, the entire contents of which are incorporated herein by reference.
This disclosure relates to a semiconductor device.
In recent years, semiconductor elements used in a CPU (Central Processing Unit), a GPU (Graphics Processing Unit), and the like are becoming more sophisticated and faster. The amount of heat generation of the semiconductor element thus increases. If the temperature of the semiconductor element rises with increase in the amount of heat generation, this may cause lowering in operation speed, breakdown, and the like of the semiconductor element.
Japanese Laid-Open Patent Publication No. 2009-043978 describes a technique of radiating and cooling the semiconductor element to suppress the rise in temperature of the semiconductor element.
However, since the heat sink 74 is fixed to a mounting substrate 75 such as a motherboard, a region for fixing the heat sink 74 needs to be ensured in the mounting substrate 75. This inhibits miniaturization of the entire device. Furthermore, a fixing tool, such as a screw, or an adhesive needs to be used when fixing the heat sink 74 to the mounting substrate 75. This complicates the manufacturing steps and increases the manufacturing cost. Moreover, if warp occurs in the mounting substrate 75 by heat contraction, or the like, a state in which the radiator plate 72 and the heat sink 74 make point contact or line contact may occur. Therefore, sufficient heat conduction may not be carried out from the radiator plate 72 to the heat sink 74.
One aspect of this disclosure is a semiconductor device including a wiring substrate, a semiconductor element mounted on the wiring substrate, a first radiator member arranged on the semiconductor element and thermally coupled to the semiconductor element, and a second radiator member arranged on the first radiator member and thermally coupled to the first radiator member. The second radiator member includes a plurality of projections which project out toward the first radiator member. The plurality of projections are formed on a circumference of a concentric circle with respect to a center point of the second radiator member when the second radiator member is viewed from above. The first radiator member includes a plurality of grooves in which the plurality of projections are movable. The plurality of grooves are formed on a circumference of a concentric circle with respect to a center point of the first radiator member when the first radiator member is viewed from above. Each of the plurality of grooves includes a terminating end. Each of the plurality of projections is fitted to the terminating end of a corresponding one of the plurality of grooves with the center point of the first radiator member and the center point of the second radiator member coincided.
Other aspects and advantages of the embodiments will become apparent from the following description, taken in conjunction with the accompanying drawings, illustrating by way of example the principles of the invention.
The embodiments, together with objects and advantages thereof, may best be understood by reference to the following description of the presently preferred embodiments together with the accompanying drawings in which:
Embodiments will now be described with reference to the accompanying drawings. The accompanying drawings may illustrate the characteristic portion in an enlarged manner for the sake of convenience to facilitate the understanding of the characteristic. The dimensional ratio and the like of each element thus may not necessarily be the same as the actual dimensional ratio and the like.
A semiconductor device 1 of one embodiment will now be described below with reference to
As illustrated in
The wiring substrate 10 includes a substrate body 11, connecting pads 12, and pins 13. The substrate body 11 may have an arbitrary structure as long as the connecting pads 12 and the pins 13 are electrically coupled to each other through the inside of the substrate body 11. For example, a wiring layer may be formed inside the substrate body 11. However, as long as the connecting pads 12 and the pins 13 are electrically coupled to each other, a wiring layer may be unnecessary. When a plurality of wiring layers are formed inside the substrate body 11, the wiring layers are stacked with interlayer insulating layers arranged therebetween. In such a structure, the connecting pads 12 and the pins 13 are electrically coupled by the wiring layers and vias formed in the insulating layers. The substrate body 11 may be, for example, a core build-up substrate that includes a core substrate, or a coreless substrate that does not includes a core substrate.
The connecting pads 12 are formed on an upper surface of the substrate body 11. Examples of the material for the connecting pads 12 include copper (Cu) and Cu alloys. The pins 13 are arranged as external connection terminals to be coupled with the mounting substrate such as the motherboard, for example.
The semiconductor element 20 is formed using a thinned semiconductor substrate formed from silicon (Si) or the like. The semiconductor element 20 includes an element forming surface (lower surface as viewed in
The semiconductor element 20 is flip-chip joined to the wiring substrate 10. In other words, the semiconductor element 20 is electrically coupled to the connecting pads 12 on the wiring substrate 10 by the connection terminals 21. Examples of the connection terminals 21 include a gold (Au) bump and a solder bump. Examples of the material of the solder bump include alloys containing lead (Pb), an alloy of tin (Sn) and copper (Cu), an alloy of Sn and silver (Ag), or an alloy of Sn, Ag, and Cu.
The gap between the lower surface of the semiconductor element 20 and the upper surface of the wiring substrate 10 is filled with an underfill resin 22. Examples of the material of the underfill resin 22 include insulating resins such as epoxy resins.
The radiator plate 30 is arranged on the semiconductor element 20. The radiator plate 30 is also referred to as a heat spreader. Examples of the material of the radiator plate 30 include copper (Cu), aluminum (Al), Cu alloys, or Al alloys.
The radiator plate 30 is joined to the wiring substrate 10. For example, the radiator plate 30 is joined to a peripheral edge of the wiring substrate 10 by a joining member 50 so as to surround the semiconductor element 20. Examples of the material of the joining member 50 include silicon polymer-based resins.
The radiator plate 30 includes a plate-shaped base portion 31, a frame-shaped side wall portion 32, and attachment portions 33. The side wall portion 32 is integrally formed at the periphery of the base portion 31. A bottom surface of the side wall portion 32 is joined to the wiring substrate 10 by the joining member 50. The attachment portions 33 laterally project from the base portion 31. The manufacturing of the radiator plate 30 may be carried out, for example, by forge processing or machine cutting.
The radiator plate 30 includes a recess 35 formed by the base portion 31 and the side wall portion 32. The semiconductor element 20 is accommodated in an accommodating portion surrounded by the recess 35 and the wiring substrate 10. A surface (upper surface as viewed in
The thermal interface material 51 illustrated in
The attachment portions 33 are used to fix the heat sink 40. The attachment portions 33 are integrally formed with the base portion 31 and include an upper surface formed to be in flush with the upper surface of the base portion 31. The thickness of the attachment portions 33 is the same as or thinner than that of the base portion 31, and may be, for example, about 0.5 to 4 mm. A groove 34 for fixing the heat sink 40 is formed in each of the attachment portions 33. The groove 34 extends through the attachment portion 33 in a thickness direction.
The heat sink 40 is directly fixed to the radiator plate 30. Examples of the material of the heat sink 40 include copper (Cu), aluminum (Al), or an alloy thereof.
The heat sink 40 includes a plate-shaped base portion 41, a plurality of heat radiation fins 42, and attachment portions 43. The heat radiation fins 42 project out upward from an upper surface of the base portion 41. The attachment portions 43 laterally project out from the base portion 41. The manufacturing of the heat sink 40 may be carried out, for example, by forge processing or machine cutting.
The base portion 41 includes a lower surface that surface-contacts the upper surface of the baser portion 31 of the radiator plate 30. The heat sink 40 is thereby thermally coupled to the radiator plate 30. A planar shape of the base portion 41 is formed to a square shape, for example, the same as the base portion 31. The size of the base portion 41 is set to, for example, the same size as the base portion 31. The size of the base portion 41 thus may be about 20 mm×20 mm to 40 mm×40 mm when viewed from above. The thickness of the base portion 41 is, for example, about 0.3 to 3 mm.
The heat radiation fins 42 are arranged in parallel with a given interval over substantially the entire area of the upper surface of the base portion 41. Each heat radiation fin 42 is formed to a shape that realizes a wide surface area so that heat may be easily diffused. In other words, each heat radiation fin 42 extends in a direction (upward in
The attachment portions 43 are used to fix the heat sink 40 to the radiator plate 30. The attachment portions 43 are integrally formed with the base portion 41 and include a lower surface formed to be in flush with the lower surface of the base portion 41. The thickness of the attachment portions 43 is the same as or thinner than the base portion 41, and may be about 0.2 to 3 mm, for example. A cylindrical projection 44 projects out downward from the lower surface of each of the attachment portions 43. Each projection 44 is inserted to the groove 34 formed in a corresponding one of the attachment portions 33 of the radiator plate 30. For example, each projection 44 is inserted to the corresponding groove 34 in a state in which the side surface of the projection 44 comes into contact with the side wall of the groove 34. The projections 44 project out downward than the attachment portions 33. The projections 44 are fitted and inserted to the respective grooves 34 when the heat sink 40 is fixed to the radiator plate 30. Each projection 44 may be integrally formed with the attachment portion 43, but a member manufactured separate from the attachment portion 43 may be joined to the attachment portion 43 as the projection 44. When the projections 44 are manufactured separate from the attachment portions 43, the material of the projections 44 may be, for example, copper, aluminum, iron (Fe), stainless steel, alloy thereof, or the like.
In the semiconductor device 1 having the above structure, the heat generated from the semiconductor element 20 is once diffused to the radiator plate 30 through the thermal interface material 51, and then conducted to the heat sink 40 having a wide surface area. The heat is then radiated to the atmosphere from the heat sink 40. Accordingly, the heat generated from the semiconductor element 20 is efficiently radiated. This suppresses the temperature rise of the semiconductor element 20.
An attachment structure of the radiator plate 30 and the heat sink 40 will now be described below.
As illustrated in
As illustrated in
The effects of the semiconductor device 1 will now be described below along with the attachment method of the heat sink 40 to the radiator plate 30.
First, as illustrated in
The semiconductor device 1 of one embodiment has the following advantages.
(1) The heat sink 40 is directly fixed to the radiator plate 30. Thus, the region for fixing the heat sink 40 to the mounting substrate such as the motherboard does not need to be ensured. The semiconductor device 1 is thus miniaturized. Further, the contacting state of the heat sink 40 and the radiator plate 30 is not affected by the warp of the motherboard. Therefore, the radiator plate 30 and the hat sink 40 are suitably brought into surface-contact even if warp occurred in the mounting substrate such as the motherboard. A wide contacting area of the radiator plate 30 and the heat sink 40 is thus ensured, so that heat is efficiently conducted from the radiator plate 30 to the heat sink 40. As a result, the heat generated from the semiconductor element 20 is efficiently radiated. This suitably suppresses the temperature rise of the semiconductor element 20.
(2) The heat sink 40 is attached to the radiator plate 30 through a simple operation of rotating the heat sink 40 in a given direction. Thus, a special component or a tool for attaching the heat sink 40 to the radiator plate 30 is not necessary. Therefore, the manufacturing steps are simplified.
It should be apparent to those skilled in the art that the aforementioned embodiment may be embodied in many other specific forms without departing from the spirit or scope of the invention. Particularly, it should be understood that the invention may be embodied in the following forms.
As illustrated in
As illustrated in
Furthermore, as illustrated in
As illustrated in
As illustrated in
In the embodiment described above, the base portion 31 of the radiator plate 30 and the base portion 41 of the heat sink 40 have a square planar shape. However, the planar shape of the base portions 31 and 41 may be polygonal shape such as a rectangle or an octagon, or a circular shape, for example.
In the embodiment described above, the radiator plate 30 includes the attachment portions 33 with the grooves 34, and the heat sink 40 includes the attachment portions 43 with the projections 44. However, for example, the radiator plate 30 may include the attachment portions 43 with the projections 44, and the heat sink 40 may include the attachment portions 33 with the grooves 34.
In the embodiment described above, the radiator plate 30 includes the attachment portions 33 with the grooves 34, and the heat sink 40 includes the attachment portions 43 with the projections 44, but the attachment portions 33 and 43 may be omitted. For example, as illustrated in
In the embodiment described above and each modified example described above, the grooves 34 and the projections 44 are formed in a positional relationship that become point-symmetric with respect to the center points C1 and C2, respectively. However, for example, the grooves 34 (attachment portions 33) may not be formed in the positional relationship that become point-symmetric with respect to the center point C1 as long as they are formed on the circumference of a concentric circle with respect to the center point C1 of the radiator plate 30, as illustrated in
In the embodiment described above, the heat sink 40 is rotated when attaching the heat sink 40 to the radiator plate 30, but the radiator plate 30 may be rotated or both the heat sink 40 and the radiator plate 30 may be rotated. Further, the heat sink 40 may be attached to the radiator plate 30, and then the radiator plate 30 and the heat sink 40 may be joined to the wiring substrate 10.
The heat radiation fins 42 in the embodiment described above may be omitted. In other words, the heat sink that does not have the heat radiation fins may be attached to the radiator plate 30 instead of the heat sink 40.
In the embodiment described above, the projection 44 is formed to a circular column shape, but the projection 44 may be formed to a quadratic prism shape, for example.
The present examples and embodiments are to be considered as illustrative and not restrictive, and the invention is not to be limited to the details given herein, but may be modified within the scope and equivalence of the appended claims.
Patent | Priority | Assignee | Title |
10529643, | Sep 29 2015 | Mitsubishi Electric Corporation | Semiconductor device and method of manufacturing the same |
9478477, | Aug 30 2013 | FUJI ELECTRIC CO , LTD | Semiconductor device |
9565787, | Dec 13 2011 | Intel Corporation | Heat dissipation device loading mechanisms |
Patent | Priority | Assignee | Title |
5375652, | Dec 25 1992 | Fujitsu Limited | Heat radiating apparatus for semiconductor device |
6093961, | Feb 24 1999 | TICONA POLYMERS, INC | Heat sink assembly manufactured of thermally conductive polymer material with insert molded metal attachment |
7190586, | Mar 03 2004 | Hewlett-Packard Development Company, L.P.; HEWLETT-PACKARD DEVELOPMENT COMPANY L P | Heat sink retention assembly and related methods |
7564687, | Mar 22 2007 | CHAMP TECH OPTICAL FOSHAN CORPORATION | Heat dissipation device having a fixing base |
20030159819, | |||
JP2009043978, |
Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
Oct 16 2012 | SEKI, MASAFUMI | SHINKO ELECTRIC INDUSTRIES CO , LTD | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 029309 | /0026 | |
Oct 26 2012 | Shinko Electric Industries Co., Ltd. | (assignment on the face of the patent) | / |
Date | Maintenance Fee Events |
Aug 11 2017 | M1551: Payment of Maintenance Fee, 4th Year, Large Entity. |
Jul 28 2021 | M1552: Payment of Maintenance Fee, 8th Year, Large Entity. |
Date | Maintenance Schedule |
Feb 11 2017 | 4 years fee payment window open |
Aug 11 2017 | 6 months grace period start (w surcharge) |
Feb 11 2018 | patent expiry (for year 4) |
Feb 11 2020 | 2 years to revive unintentionally abandoned end. (for year 4) |
Feb 11 2021 | 8 years fee payment window open |
Aug 11 2021 | 6 months grace period start (w surcharge) |
Feb 11 2022 | patent expiry (for year 8) |
Feb 11 2024 | 2 years to revive unintentionally abandoned end. (for year 8) |
Feb 11 2025 | 12 years fee payment window open |
Aug 11 2025 | 6 months grace period start (w surcharge) |
Feb 11 2026 | patent expiry (for year 12) |
Feb 11 2028 | 2 years to revive unintentionally abandoned end. (for year 12) |