Matrix-stages solid state ultrafast switch

Abstract

A semiconductor switching device for switching high voltage and high current. The semiconductor switching device includes a control-triggered stage and one or more auto-triggered stages. The control-triggered stage includes a plurality of semiconductor switches, a breakover switch, a control switch, a turn-off circuit, and a capacitor. The control-triggered stage is connected in series to the one or more auto-triggered stages. Each auto-triggered stage includes a plurality of semiconductor switches connected in parallel, a breakover switch, and a capacitor. The control switch provides for selective turn-on of the control-triggered stage. When the control-triggered stage turns on, the capacitor of the control-triggered stage discharges into the gates of the plurality of semiconductor switches of the next highest stage to turn it on. Each auto-triggered stage turns on in a cascade fashion as the capacitor of the adjacent lower stage discharges or as the breakover switches of the auto-triggered stages turn on.

Description

RELATED APPLICATIONS

This application is a continuation of U.S. patent application Ser. No. 13/273,767, filed on Oct. 14, 2011, now U.S. Pat. No. 8,575,990, which issued Nov. 5, 2013, the entire contents of which are hereby incorporated by reference.

FIELD OF THE INVENTION

The present invention relates to a solid state switch and, more specifically, to a solid state switch having a plurality of switch levels connected in series, each level having a plurality of semiconductors connected in parallel and to a method of triggering the solid state switch.

BACKGROUND OF THE INVENTION

Switching high current and high voltage is required in some applications in military, medical, and commercial devices and systems. Depending upon on the application, a switching device may be required to switch tens of kilovolts and tens of kiloamperes. Devices for switching such high current and high voltage have been proposed to include a plurality of levels connected in series, each level having a plurality of high-power semiconductor switching devices connected in parallel. Each semiconductor includes a gate and a driver of the gate. To control these devices, the gate driver has special requirements such as high voltage isolation between levels, minimum delay time in gate pulses from one level to another, overvoltage protection, and sharing voltage protection.

Many drive circuits use pulse transformers in the gate circuitry to isolate one level of the switch from another. Because the switch comprises many semiconductors in series and in parallel, these pulse transformers become very large, costly, and impractical. In addition pulse transformers must be shielded to avoid external magnetic field pick up which could create unwanted low level gate pulses and, as a result, cause misfiring, which may destroy devices connected to the switch.

In response, methods have been developed using power stored in a capacitor floating with the device for the trigger energy. These methods use low-power triggers for a low-power solid state device that discharges the capacitor into the gate of the high-power semiconductor switching device. While still requiring a pulse transformer, because of the lower energy requirements in the gate circuitry, the switching device can be smaller. General examples of these switching devices are described in U.S. Pat. Nos. 5,444,610 and 5,646,833.

Other methods for switching the high-power semiconductor switching devices have been proposed. U.S. Pat. Nos. 6,396,672 and 6,710,994 describe a power electronic switch circuit that includes a silicon-controlled rectifier and a gate trigger circuit coupled to the gate of the silicon-controlled rectifier (SCR). A snubber capacitor is coupled to the anode and cathode of the SCR. Energy stored in the snubber capacitor provides the necessary energy to power the gate trigger circuit to trigger the SCR.

U.S. Pat. No. 6,624,684 describes a compact method for triggering thyristors connected in series using energy stored in a pulse forming network coupled to the gate of each thyristor. Each pulse forming network is coupled to a snubber circuit that, together with the pulse forming network, acts as a snubber capacitor to limit the dv/dt imposed on the thyristor, thereby preventing spurious turn-on of the thyristor. The pulse forming network provides current to the gate of the thyristor through a gate switch to turn on the thyristor while the snubber circuit provides a source of fast rising current to the anode of the thyristor to speed up turn-on as it discharges through the anode of the thyristor. Either a low-power electrical signal through a pulse transformer or an optical signal can be used to trigger the gate switch.

U.S. Pat. Nos. 5,933,335 and 5,180,963 provide examples of an optically triggered switch. In U.S. Pat. No. 5,180,963, there is described an optically triggered solid state switch. The switch uses an optical signal for each set of two high power solid state devices. The optical signal triggers a phototransistor, which in turn triggers a low power solid state device. The low power solid state device then discharge a capacitor through a pulse transformer, producing signals in the gates of two high power solid state devices to turn on the devices.

U.S. Pat. No. 7,072,196 describes a method of turning on a high voltage solid state switch that comprises a set of solid state devices, such as thyristors, connected in series. The switch comprises a snubber circuit coupled to the anode and cathode of each solid state device to speed up turn-on.

SUMMARY OF THE INVENTION

According to an exemplary aspect of the present invention there is provided a semiconductor switching device having a control-triggered stage and one or more auto-triggered stages connected in series. The control-triggered stage includes one or more semiconductor switches connected in parallel, a breakover switch comprising a first end and a second end, and a control switch connected across the breakover switch. Each semiconductor switch includes a power input, a power output, and a control input. The first end of the breakover switch is coupled to the power input of each semiconductor switch, and the second end of the breakover switch is coupled to the control input of each semiconductor switch. Each auto-triggered stage includes one or more semiconductor switches connected in parallel and a breakover switch comprising a first end and a second end. Each semiconductor switch of each auto-triggered stage includes a power input, a power output, and a control input. The first end of the breakover switch of the each auto-triggered stage is coupled to the power input of each semiconductor switch of the each auto-triggered stage, and the second end of the breakover switch of the each auto-triggered stage is coupled to the control input of each semiconductor switch of the each auto-triggered stage. The control-triggered stage is connected in series with the one or more auto-triggered stages.

According to another exemplary aspect of the present invention there is provided a high voltage circuit having an energy storage device, a load, a power supply coupled across the energy storage device, and a semiconductor switching device for coupling the energy storage device across the load. The semiconductor switching device includes a control-triggered stage and one or more auto-triggered stages connected in series. The control-triggered stage includes one or more semiconductor switches connected in parallel, a breakover switch comprising a first end and a second end, and a control switch connected across the breakover switch. Each of the semiconductor switches includes a power input, a power output, and a control input. The first end of the breakover switch is coupled to the power input of each semiconductor switch, and the second end of the breakover switch is coupled to the control input of each semiconductor switch. Each auto-triggered stage includes one or more semiconductor switches connected in parallel and a breakover switch comprising a first end and a second end. Each semiconductor switch of each auto-triggered stage includes a power input, a power output, and a control input. The first end of the breakover switch of the each auto-triggered stage is coupled to the power input of each semiconductor switch of the each auto-triggered stage, and the second end of the breakover switch of the each auto-triggered stage is coupled to the control input of each semiconductor switch of the each auto-triggered stage. The control-triggered stage is connected in series with the one or more auto-triggered stages.

BRIEF DESCRIPTION OF THE DRAWINGS

For the purpose of illustration, there are shown in the drawings certain embodiments of the present invention. In the drawings, like numerals indicate like elements throughout. It should be understood, however, that the invention is not limited to the precise arrangements, dimensions, and instruments shown. In the drawings:

FIG. 1 illustrates an exemplary embodiment of a system for providing pulsed power to a load, the system comprising a power source, an energy storage device, and a semiconductor switching device, in accordance with an exemplary embodiment of the present invention;

FIG. 2 illustrates an exemplary embodiment of the semiconductor switching device of FIG. 1, in accordance with an exemplary embodiment of the present invention;

FIG. 3 illustrates exemplary waveforms for voltage and current provided by the energy storage device of FIG. 1 during turn-on of the semiconductor switching device, in accordance with an exemplary embodiment of the present invention; and

FIG. 4 illustrates exemplary waveforms for voltage and current provided by the energy storage device of FIG. 1 during turn-off of the semiconductor switching device, in accordance with an exemplary embodiment of the present invention.

DETAILED DESCRIPTION OF THE INVENTION

As described above, various conventional high voltage, high current solid state switches have been proposed. Some of the conventional high voltage, high current solid state switches comprise one or more solid state devices, such as thyristors, across which a snubber circuit is coupled. The snubber circuit facilitates turn-on of the solid state device but limits using an insulated-gate bipolar transistor (IGBT) or a metal oxide field effects transistor (MOSFET) as the solid state devices because IGBTs and MOSFETs are normally used in snubberless circuits.

Other conventional high voltage, high current solid state switches use pulse transformers to drive the one or more solid state devices. Pulse transformers, however, are not desirable as they increase the inductance of the solid state switches. Further, the primary winding wire of the trigger transformer conducts the same current that the one or more solid state devices conduct. With wide pulse duration and high load current, the primary winding wire becomes very thick, and the trigger transformer becomes very big and insufficient.

The conventional solid state switches which use snubber circuits or pulse transformers are disadvantageous for additional reasons. Typically, a solid state switch operates in a very narrow range of voltage, usually between V_switch−V_switch/N_levels and V_switch. The value of the snubber parameters and the design of the trigger transformer must be selected to avoid auto triggering of the switch during the charging phase. Unwanted turn-on may happen if any unexpected voltage spikes in initial dv/dt occur.

In all of the above-mentioned switches, pulse transformers, multiple phototransistors, and other components are required for each high power solid state device being triggered. With many semiconductors in series and in parallel, the multitude of triggering devices required become very large, thereby increasing the cost, size, and expense of the solid state switch. The size and expense may become impractical if the number of solid state devices is large. Furthermore, if pulse transformers are use, the pulse transformers must be shielded to avoid external magnetic field pick-up, which could create unwanted low-level gate pulses and, as a result, cause misfiring and destroy the solid state devices. Shielding further increases the size and expense of the solid state switch.

Referring now to FIG. 1, there is illustrated a system 100 for use in a pulsed power application, in accordance with an exemplary embodiment of the present invention. The system 100 comprises a power source 110, an energy storage device 120, a load 130, and a switch 200. The power source 110 is coupled to the energy storage device 120 and to ground 140. The switch 200 is coupled to the energy storage device 120 and to ground 140. The load is coupled to the energy storage device 120 and to ground 140.

During use of the system 100, the switch 200 is initially open, and the power source 110 charges the energy storage device 120. When the energy storage device 120 has been charged to a desired level, the power source 110 may be disabled or disconnected from the device 120.

When power is desired to be delivered to the load 130, the switch 200 is closed, and the charge stored in the energy storage device 120 discharges into the load 130. The charging time of the energy storage device 120 may be two or more orders of magnitude greater than the discharge time thereof. Thus, the current supplied to the load via the switch 200 may be many times that of the current supplied to the energy storage device 120 during charge up by the power source 110. Exemplary embodiments of the energy storage device 120 include one or more capacitors, one or more transmission lines, or a pulse forming network. Exemplary values of the voltage and current provided by the energy storage device 120 during discharge are, respectively, tens of kilovolts and ten of kiloamperes, making the system 100 a high voltage, high current circuit.

In the system 100, each of the power source 110, the switch 200, and the load 130 is connected to ground 140. It is to be understood from FIG. 1 that alternative embodiments of the system 100 are contemplated. For example, in an exemplary alternative embodiment, the positions of the switch 200 and the energy storage device 120 are switched.

Illustrated in FIG. 2 is a circuit diagram for the switch 200 of FIG. 1, in accordance with an exemplary embodiment of the present invention. The switch 200 is used for switching a current I_S provided by the energy storage device 120 at a voltage V_S. As noted above, the current I_S may be tens of kiloamperes, and the voltage V_S may be tens of kilovolts.

The switch 200 comprises a plurality of levels or stages, respectively designated as 210₁, 210₂, . . . 210_n, connected in series. In the exemplary embodiment of the switch 200 illustrated in FIG. 2, there are n stages 210₁ through 210_n. By using a plurality of stages 210₁ through 210_n, the switch 200 divides the source voltage V_S over n stages so that V_S/n is less than the maximum permissible voltage across any of the stages 210₁ through 210_n. Thus, the switch 200 has a higher voltage hold-off capability than it would have had it had only one stage, and each stage is protected from overvoltage.

Each stage comprises a plurality of solid state semiconductor switches or devices, respectively designated as S_x,y, connected in parallel, where x refers to any of stages 210₁ through 210_n and y refers to the semiconductor devices in each stage. In the exemplary embodiment of the switch 200 illustrated in FIG. 2, the first stage 210₁ comprises m semiconductor devices S_1,1 through S_1,m connected in parallel (herein, “S₁” is used as shorthand to refer to the plurality of semiconductor devices S_1,1 through S_1,m in the stage 210₁); the second stage 210₂ comprises m semiconductor devices S_2,1 through S_2,m connected in parallel (herein, “S₂” is used as shorthand to refer to the plurality of semiconductor devices S_2,1 through S_2,m in the stage 210₁); and the nth stage 210_n comprises m semiconductor devices S_n,1 through S_n,m connected in parallel (herein, “S_n” is used as shorthand to refer to the plurality of semiconductor devices S_n,1 through S_n,m in the stage 210_n). By using a plurality of m semiconductor devices in each stage, the switch 200 divides the input current I_S by m. Thus, each stage 210₁ through 210_n and, specifically, each semiconductor device S_x,y is protected from overcurrent.

In the exemplary embodiment illustrated in FIG. 2, the first stage 210₁ is a control-triggered stage used to control the turn-on and turn-off of the stages 210₂ through 210_n and thereby of the switch 200. FIG. 2 illustrates that the control-triggered stage 210₁ is the first or bottommost stage and connected to ground 140. It is to be understood that the control-triggered stage 210₁ need not be so located and could be positioned in the place of any of the other stages 210₂ through 210_n in the switch 200.

The control-triggered stage 210₁ comprises the semiconductor devices S_1,1 through S_1,m having respective control inputs CI_1,1 through CI_1,m power inputs PI_1,1 through PI_1,m, and power outputs PO_1,1 through PO_1,m. The power outputs PO_1,1 through PO_1,m are connected to an output 211₁ of the control-triggered stage 210₁ which is at ground 140. The control-triggered stage 210₁ further comprises a capacitor C₁, a turn-off circuit 215, and a suppressor Z₁. A first side or end of the suppressor Z₁ is connected to the output 211₁, as is a first side or end of the capacitor C₁ and a first end 215A of the turn-off circuit 215. A second side or end of the capacitor C₁ is connected to the control inputs CI_2,1 through CI_2,m of the semiconductor devices S_2,1 through S_2,m of the second stage. A second side or end of the suppressor Z₁ is connected to the control inputs CI_1,1 through CI_1,m of the semiconductor devices S_1,1 through S_1,m, as is a second end 215B of the turn-off circuit 215.

The control-triggered stage 210₁ further comprises a breakover switch BOS₁, a second side or end of which is coupled to the second side of the suppressor Z₁. A first side or end of the breakover switch BOS₁ is coupled to the power inputs PI_1,1 through PI_1,m of the semiconductor devices S_1,1 through S_1,m via a resistor R₁. The power inputs PI_1,1 through PI_1,m of the semiconductor devices S_1,1 through S_1,m are connected to an input 212₁ of the control-triggered stage 210₁. A switch SW₁ is disposed in the control-triggered stage 210₁ across the breakover switch BOS₁.

In an exemplary embodiment, the suppressor Z₁ is a Zener diode, the breakover switch BOS₁ is a breakover diode, the switch SW₁ is a MOSFET, and the turn-off circuit 215 is a MOSFET. The first side of the Zener diode Z₁, its anode, is connected to the output 211₁ of the stage 210₁, and the second side of the Zener diode Z₁, its cathode, is connected to the control inputs CI_1,1 through CI_1,m of the semiconductor devices S_1,1 through S_1,m. The first side of the breakover switch BOS₁, its anode, is connected to the resistor R₁, and the second side of the breakover switch BOS₁, its cathode, is connected to the control inputs CI_1,1 through CI_1,m of the semiconductor devices S_1,1 through S_1,m.

In this exemplary embodiment, the collector of the MOSFET SW₁ is connected to the anode of the breakover diode BOS₁, and the emitter is connected to the cathode of the breakover diode BOS₁. The gate of the MOSFET SW₁ serves as a control input to selectively turn on the switch 200. The collector of the MOSFET 215 is connected to the control inputs CI_1,1 through CI_1,m of the semiconductor devices S_1,1 through S_1,m, and the emitter is connected to the output 211₁ of the control-triggered stage 210₁. The gate of the MOSFET 215 serves as a control input to selectively turn off the switch 200. The control inputs into the MOSFETS SW₁ and 215 are low-power inputs, which allows for low-power control of the switch 200.

Still referring to FIG. 2, the second through nth stages, 210₂ through 210_n, are auto-triggered stages triggered by the control-triggered stage 210₁. The stages 210₂ through 210_n are constructed similarly to the stage 210₁ but differ in that they do not include the switch SW₁ or the turn-off circuit 215.

The second stage 210₂ comprises the semiconductor devices S_2,1 through S_2,m having respective control inputs CI_2,1 through CI_2,m, power inputs PI_2,1 through PI_2,m, and power outputs PO_2,1 through PO_2,m. The second stage 210₂ further comprises a capacitor C₂, a suppressor Z₂, a breakover switch BOS₂, and a resistor R₂. The power outputs PO_2,1 through PO_2,m of the semiconductor devices S_2,1 through S_2,m are connected to an output 212₁ of the second stage 210₂. The output 211₂ of the second stage 210₂ is the input 212₁ of the first stage 210₁. Thus, the second stage 210₂ is connected in series to the first stage 210₁.

A first side or end of the suppressor Z₂ is connected to the output 211₂ of the second stage 210₂, as is a first side or end of the capacitor C₂. A second side or end of the suppressor Z₂ is connected to the control inputs CI_2,1 through CI_2,m of the semiconductor devices S_2,1 through S_2,m and to a second side or end of the breakover switch BOS₂. A first side or end of the breakover switch BOS₂ is coupled to the power inputs PI_2,1 through PI_2,m of the semiconductor devices S_2,1 through S_2,m via the resistor R₂. A second side or end of the capacitor C₂ is connected to the control input of the semiconductor devices of the next higher stage. The power inputs PI_2,1 through PI_2,m of the semiconductor devices S_2,1 through S_2,m are connected to the input 212₂ of the auto-triggered stage 210₂, which input 212₂ is an output 211₃ of the next higher stage.

Each next higher stage through to stage n−1 is configured the same as the stage 210₂ (stage 2). The last stage, stage 201_n comprises the semiconductor devices S_n,1 through S_n,m having respective control inputs CI_n,1 through CI_n,m, power inputs PI_n,1 through PI_n,m, and power outputs PO_n,1 through PO_n,m. The stage 201_n further comprises a capacitor C_n, a suppressor Z_n, a breakover switch BOS_n, and a resistor R_n. These components are connected in the same manner as those in the auto-triggered stage 210₂, except that the second side or end of the capacitor C_n is not connected to the control input of the semiconductor devices of the next higher stage as there is no next higher stage. Rather, the second side or end of the capacitor C_n is connected to the input 212_n of the auto-triggered stage 210_n. This input 212_n is connected to an input 220 of the switch 200. As with the other auto-triggered stages, the output 211_n of the auto-triggered stage 201_n is connected to the input of the next lowest stage, in this case an input 212_n-1 of the auto-triggered stage 210_n-1 (not illustrated).

In an exemplary embodiment, for each of the stages 210₂ through 210_n, the suppressors Z₂ through Z_n are Zener diodes, and the breakover switches BOS₂ through BOS_n are breakover diodes. The first side of each of the Zener diodes Z₂ through Z_n, its anode, is connected to the respective output 211₂ through 211_n of the respective stage 210₂ through 210_n, and the second side of each of the Zener diodes Z₂ through Z_n, its cathode, is connected to the respective control inputs of the respective semiconductor devices S₂ through S_n. The first side of each of the breakover diodes BOS₂ through BOS_n, its anode, is connected to the respective resistor R₂ through R_n, and the second side of each of the breakover diodes BOS₂ through BOS_n, its cathode, is connected to the respective control inputs of the respective semiconductor devices S₂ through S_n.

As further shown in FIG. 2, the breakover switches BOS₁ through BOS_n are identical, as are the respective components among the stages 210₁ through 210_n. The breakover switches BOS₁ through BOS_n have a breakover voltage equal to V_S/n+ΔV, where V_S is the maximum voltage seen across the switch 200, n is the number of stages, and ΔV is a minimum acceptable difference in blocking voltage between a stage and its breakover switches. The breakover voltage of each of the breakover switches BOS₁ through BOS_n is desirably ΔV greater than V_S/n, so that the switch 200 does not automatically turn on when V_S is applied at its input 220. For example, if the switch 200 comprises 5 levels, and V_S is 5,000V, the maximum voltage across each stage is 1,000V, and each breakover switches BOS₁ through BOS_n desirably has a breakover voltage greater than 1,000V. For example, the breakover voltage may be 1,007V so that ΔV=7V.

Turn-on and turn-off of the control-triggered stage 210₁ is now described. In its initial state, the switch 200 is open and a voltage V_S is present at its input 220 by the energy storage device 120. The voltage drop across each stage is equal to V_S/n, and each capacitor C₁ through C_n is fully charged. Each breakover diode BOS₁ through BOS_n desirably has a breakover voltage greater than V_S/n but less than V_S/(n−1), so that once one stage turns on, all stages turn on. The voltage drop V_S/n across each stage is distributed over the suppressor, the breakover switch, and the resistor of each respective stage.

Turn-on of the control-triggered stage 210₁ and the auto-triggered stages 210₂ through 210_n is now described. In the description below, the voltage across each stage 210₁ through 210_n is, respectively, ΔV_S1 through ΔV_Sn, each of which is equal to V_S/n when the switch 200 is off. Current I_S is then zero because the switch 200 is off because the stages 210₁ through 210_n are in a non-conducting (off) state. The voltage ΔV_S1 through ΔV_Sn across each stage 210₁ through 210_n when the switch 200 is turned on is, respectively V_Saturation-1 through V_Saturation-n, the voltages across each of the semiconductor devices S₁ through S_n while in saturation. Current I_S is then non-zero because the switch 200 is on because all of the stages 210₁ through 210_n are conducting, i.e., in an on state. The switch 200 is not turned on until each stage 210₁ through 210_n is conducting (turned on).

Turn-on of the control-triggered stage 210₁ begins with each of the semiconductor devices S_1,1 through S_1,m in a non-conducting (off) state such that the stage 210₁ is in a non-conducting (off) state. The control-triggered stage 210₁ operates as follows during turn-on:

a) In response to a control signal, for example supplied to the switch SW₁, the switch SW₁ across the breakover switch BOS₁ is closed, thereby shorting the first side of the breakover switch BOS₁ to its second side.

b) The voltage drop ΔV_S1 across the stage 210₁ instantaneously decreases slightly and is redistributed over the resistor R₁ and the suppressor Z₁.

c) The voltage at the control inputs CI_1,1 through CI_1,m of the semiconductor devices S_1,1 through S_1,m instantaneously increases, i.e., a positive voltage pulse is provided to control inputs CI_1,1 through CI_1,m of the semiconductor devices S_1,1 through S_1,m.

d) The positive voltage pulse at the control inputs CI_1,1 through CI_1,m of the semiconductor devices S_1,1 through S_1,m turns on the semiconductor devices S_1,1 through S_1,m and places them into saturation. The control-triggered stage 210₁ is thereby turned on.

Because the semiconductor devices S_1,1 through S_1,m turn on and go into saturation, the voltage at the power inputs PI_1,1 through PI_1,m of the semiconductor devices S_1,1 through S_1,m decreases, thereby pulling down the voltage at the input 212₁ of the control-triggered stage 210₁ and at the output 211₂ of the auto-triggered stage 210₂. The voltage ΔV_S1 across the stage 210₁ is V_Saturation-1 after turn-on. Because the remaining stages 210₂ through 210_n are still in the off state and the total voltage V_S across the switch 200 remains the same, the voltages ΔV_S2 through ΔV_Sn across respective stages 210₂ through 210_n increase after the switch SW₁ closes and the semiconductor devices S_1,1 through S_1,m turn on.

After the stage 210₁ is turned on, the voltage ΔV_S2 through ΔV_Sn across each respective stage 210₂ through 210_n is (V_S−V_Saturation-1)/(n−1). In other words, the voltage ΔV_S2 through ΔV_Sn across each respective stage 210₂ through 210_n increases to (V_S−V_Saturation-1)/(n−1), where (V_S−V_Saturation-1)/(n−1)>V_S/n because V_Saturation-1<V_S/n. This increase in voltage ΔV_S2 through ΔV_Sn across each respective stage 210₂ through 210_n causes the stages 210₂ through 210_n to turn on by one of two ways: via turn-on of the breakover switches BOS₂ through BOS_n or via the capacitors C₂ through C_n discharging into the control inputs of their respective semiconductor devices.

Following turn-on of the control-triggered stage 210₁, if the voltage ΔV_S2 through ΔV_Sn across each of the respective stages 210₂ through 210_n causes the voltage ΔV_BOS2 through ΔV_BOSn across each respective breakover switch BOS₂ through BOS_n to exceed the breakover voltage (V_S/n+ΔV) of each of the breakover switches BOS₂ through BOS_n, turn-on of the auto-triggered stages 210₂ through 210_n proceeds as follows (“the first auto turn-on procedure”):

a) Each of the breakover switches BOS₂ through BOS_n begins conducting at the same time.

b) ΔV_BOS2 through ΔV_BOSn decreases because breakover switches BOS₂ through BOS_n begin conducting.

c) The voltage drops ΔV_S2 through ΔV_Sn across the respective stages 210₂ through 210_n instantaneously redistribute over the respective resistors R₂ through R_n and the suppressors Z₂ through Z_n.

d) The voltages at the control inputs of the semiconductor devices S₂ through S_n instantaneously increase, i.e., positive voltage pulses are provided to control inputs of the semiconductor devices S₂ through S_n.

e) The positive voltage pulses at the control inputs CI_2,1 through CI_2,m of the semiconductor devices S₂ through S_n turn on the semiconductor devices S₂ through S_n and place them into saturation.

f) Because the semiconductor devices S₂ through S_n turn on and go into saturation, the voltages at the power inputs of the semiconductor devices S₂ through S_n decrease, thereby pulling down the respective voltages at the respective inputs 212₂ through 212_n of the respective stages 210₂ through 210_n. The voltages ΔV_S2 through ΔV_Sn across the respective stages 210₁ through 210_n are, respectively, V_Saturation-2 through V_Saturation-n after turn-on.

g) The voltage ΔV_S across the switch 200 decreases to V_Saturation-1+V_Saturation-2+ . . . +V_Saturation-n and I_S increases from zero.

Following turn-on of the control-triggered stage 210₁, if the voltage ΔV_S2 through ΔV_Sn across each of the respective stages 210₂ through 210_n does not cause the voltage ΔV_BOS2 through ΔV_BOSn across each respective breakover switch BOS₂ through BOS_n to exceed the breakover voltage (V_S/n+ΔV) of each of the breakover switches BOS₂ through BOS_n, turn-on of the auto-triggered stage 210₂ proceeds as follows (“the second auto turn-on procedure”):

a) After the control-input stage 210₁ turns on, the voltage ΔV_S1 decreases to V_Saturation-1 and the voltages ΔV_S2 through ΔV_Sn across the remaining stages increase to (V_S−V_Saturation-1)/(n−1).

b) The voltages across the resistor R₂, the breakover switch BOS₂, and the suppressor Z₂ increase.

c) The capacitor C₂ discharges into the control inputs CI_2,1 through CI_2,m of the semiconductor devices S_2,1 through S_2,m.

d) The semiconductor devices S_2,1 through S_2,m turn on and go into saturation. The auto-triggered stage 210₂ is thereby turned on.

Because the semiconductor devices S_2,1 through S_2,m turn on and go into saturation, the voltage at the power inputs PI_2,1 through PI_2,m of the semiconductor devices S_2,1 through S_2,m, decrease, thereby pulling down the voltage at the input 212₂ of the auto-triggered stage 210₂ and at the output 211₃ of the auto-triggered stage 210₃. The voltage ΔV_S2 across the stage 210₂ is V_Saturation-2 after turn-on. Because the remaining stages 210₃ through 210_n are still in the off state and the total voltage V_S across the switch 200 remains the same, the voltages ΔV_S3 through ΔV_Sn across respective stages 210₃ through 210_n increase after the auto-triggered stage 210₂ turns on.

After the auto-triggered stage 210₂ turns on according to the second auto turn-on procedure, the capacitor C₃ begins to discharge into the control inputs CI_3,1 through CI_3,m of the semiconductor devices S_3,1 through S_3,m. The auto-triggered stages 210₃ through 210_n start to cascade on according to the second auto turn-on procedure. However, turn-on of any of the auto-triggered stages 210₃ through 210_n progresses according to the first turn-on procedure if the voltages across the remaining breakover switches are exceeded. Thus, cascading turn-on may shift to simultaneous turn-on once the breakover voltages of the remaining breakover switches are exceeded.

The suppressors Z₁ through Z_n provide protection for the control-input-to-power-output junctions of the semiconductor devices S₁ through S_n against overcurrent and overvoltage during switching of the switch 200 on and off. The breakover switches BOS₁ through BOS_n also provide protection for each of the levels 210₁ through 210_n from overvoltage when the switch 200 is off and while it is being turned on. Protection from overvoltage during turn-on is desirable as the voltages across levels that are not on increase as other levels are turned on. Thus, the switch 200 is able to handle voltages V_S in the level of 10 s of kilovolts.

As noted above, the semiconductor devices S₁ through S_n are desirably distributed m per stage, although differing numbers of semiconductor devices per stage are contemplated. Thus, the current I_S is divided across in semiconductors in each of stages 210₁ through 210_n. Accordingly, the switch 200 is able to handle currents I_S in the level of 10 s of kiloamps.

Turn-off of the switch 200 proceeds as follows:

a) In response to a control signal, for example supplied to the turn-off circuit 215, the turn-off circuit 215 provides a negative-voltage signal to the control inputs CI_1,1 through CI_1,m of the semiconductor devices S_1,1 through S_1,m, for example by pulling the control inputs to ground 140.

b) The negative voltage pulse at the control inputs CI_1,1 through CI_1,m of the semiconductor devices S_1,1 through S_1,m turns of the semiconductor devices S_1,1 through S_1,m.

c) Because the semiconductor devices S_1,1 through S_1,m turn off, the voltage at the power inputs PI_1,1 through PI_1,m of the semiconductor devices S_1,1 through S_1,m increases, thereby causing the voltage at the input 212₁ of the control-triggered stage 210₁ and at the output 211₂ of the auto-triggered stage 210₂ to rise. The voltage ΔV_S1 across the stage 210₁ increases, and the voltage ΔV_S2 across the stage 210₂ decreases.

d) Negative current from the control inputs CI_2,1 through CI_2,m of the semiconductor devices S_2,1 through S_2,m charges the capacitor C₁ providing a negative-voltage signal to the control inputs CI_2,1 through CI_2,m of the semiconductor devices S_2,1 through S_2,m.

e) The semiconductor devices S_2,1 through S_2,m turn off.

f) Steps (c) through (e) repeat for each next higher stage, so that the stages 210₃ through 210_n cascade off until all of the stages of the switch 200 are turned off.

Turn-on and turn-off of the switch 200 does not require the use of a pulse transformer for each stage 210₁ through 210_n. As noted above, pulse transformers are bulky and require isolation from one another, increasing the size and complexity of the switch. Further, pulse transformers have non-negligible inductance, which is not desirable for high voltage, high current switches. Finally, pulse transformers provide pulses of short time periods, which may not be long enough to turn on the semiconductor devices S₁ through S_n.

By using breakover switches BOS₁ through BOS_n and capacitors connecting the output of one level to the control inputs of the semiconductor devices of another lover, the switch 200 provides for very fast turn-on and turn-off and avoids the use of pulse transformers. Inductance in the switch 200 is reduced and the control inputs of the semiconductor devices S₁ through S_n may be kept at a negative voltage for as long as is needed to turn them on. For a six level device, turn-on time may be 200 nanoseconds.

Various types of semiconductor devices are contemplated for the semiconductor devices S₁ through S_n. For example, in an exemplary embodiment, the semiconductor devices S₁ through S_n are IGBTs. In another embodiment, they are MOSFETs. In yet another embodiment, they are SCRs. In still another embodiment, they are gate turn-off thyristors (GTOs). In a further embodiment, they are MOS controlled thyristors or light-controlled thyristors. It is to be understood that the anodes or collectors of such devices are the power inputs, as that term is used herein, the cathodes or emitters of such devices are the power outputs, as that term is used herein, and the gates of such devices are the control inputs, as that term is used herein.

The semiconductor devices S₁ through S_n desirably have low output impedances when on. For example, in an exemplary embodiment, the semiconductor devices S₁ through S_n desirably have output impedances in the milliohm region, and, when off, they desirably have output impedances greater than 5,000 ohms. The input impedances of the semiconductor devices S₁ through S_n depend on the type of semiconductor device employed. If the semiconductor devices S₁ through S_n are MOSFETs, then the input impedances are in the megohm region. If they are thyristors, then the input impedances are in the milliohm region.

In the embodiments of the switch 200 described herein, the switch 200 may include the suppressors Z₁ through Z_n to protect the semiconductor devices S₁ through S_n against overcurrent and overvoltage during turn-on and turn-off. In an exemplary embodiment, the semiconductor devices S₁ through S_n include gate-to-cathode junctions, and the suppressors Z₁ through Z_n provide protection for these gate-to-cathode junctions against overcurrent and overvoltage during switching of the switch 200 on and off. It is to be understood that other embodiments of the switch 200 are contemplated in which the suppressors Z₁ through Z_n are not included.

It is further to be understood that the breakover switches BOS₁ through BOS_n also provide protection for each of the levels 210₁ through 210_n from overvoltage when the switch 200 is off and while it is being turned on. Protection from overvoltage during turn-on is desirable as the voltages across levels that are not on increase as other levels are turned on. Thus, the switch 200 is able to handle voltages V_S in the level of 10 s of kilovolts.

In an exemplary embodiment, the energy storage device 120 is a capacitor. FIG. 3 illustrates the waves for the voltage V_S across an exemplary embodiment of the energy storage device 120 and the current I_S supplied by the exemplary energy storage device 120 as an exemplary embodiment of the switch 200 is turned on, in accordance with an exemplary embodiment of the present invention. For the example illustrated in FIG. 3, the energy storage device 120 is a 0.15 μF capacitor.

Referring to FIG. 3, prior to the exemplary switch 200 closing, V_S is 4.92 kV and I_S is 0 A. At time t₀, corresponding to 0 seconds, a command signal is sent to the switch SW₁ to close, beginning the turn-on process of the exemplary switch 200. At time t₁, corresponding to 40 ns, the exemplary switch 200 is fully turned on, and the exemplary energy storage device 120 begins discharging. I_S increases to a maximum of 2.04 kA at time t₂, corresponding to 48 ns. V_S and I_S then oscillate until settling at zero.

FIG. 4 illustrates the waves for the voltage V_S across another exemplary embodiment of the energy storage device 120 and the current I_S supplied by the exemplary energy storage device 120 as another exemplary embodiment of the switch 200 is turned on and then turned off, in accordance with an exemplary embodiment of the present invention. In FIG. 4, prior to the exemplary switch 200 closing, V_S is about 1.4 kV and I_S is 0 A. At time t₁, the exemplary switch 200 is fully turned on, and the exemplary energy storage device 120 begins discharging. I_S increases to a maximum of 100 A at time t₂, at which time the exemplary switch 200 is provided with a turn-off signal via the turn-off circuit 215. The exemplary switch 200 turns off, as described above. As the exemplary switch 200 turns off, I_S decreases, and V_S spikes to 5.4 kV at time t₃ before returning to 1.4 kV when the exemplary switch 200 is fully closed.

These and other advantages of the present invention will be apparent to those skilled in the art from the foregoing specification. Accordingly, it is to be recognized by those skilled in the art that changes or modifications may be made to the above-described embodiments without departing from the broad inventive concepts of the invention. It is to be understood that this invention is not limited to the particular embodiments described herein, but is intended to include all changes and modifications that are within the scope and spirit of the invention.

Claims

1. A semiconductor switching device comprising:

a control-triggered stage comprising:

a plurality of semiconductor devices connected in parallel, each semiconductor device comprising a power input, a power output, and a control input; and

a control switch coupled to the control input of each semiconductor device, the control switch configured for turning on each semiconductor device; and

one or more auto-triggered stages, each respective auto-triggered stage comprising:

a plurality of semiconductor devices connected in parallel, each semiconductor device of the respective auto-triggered stage comprising a power input, a power output, and a control input; and

a breakover switch comprising a first end and a second end, the first end of the breakover switch of the respective auto-triggered stage coupled to the power input of each semiconductor device of the respective auto-triggered stage, the second end of the breakover switch of the respective auto-triggered stage coupled to the control input of each semiconductor device of the respective auto-triggered stage,

wherein the control-triggered stage is connected in series with one of the one or more auto-triggered stages and the one or more auto-triggered stages are connected in series, and

wherein the one or more auto-triggered stages are configured to turn on when the control-triggered stage turns on.

2. The semiconductor switching device of claim 1, wherein the control-triggered stage further comprises:

a breakover switch comprising a first end and a second end, the first end of the breakover switch coupled to the power input of each semiconductor device of the control-triggered stage, the second end of the breakover switch coupled to the control input of each semiconductor device of the control-triggered stage; and

a suppressor comprising a first end and a second end, the first end of the suppressor coupled to the power output of each semiconductor device of the control-triggered stage, the second end of the suppressor coupled to the control input of each semiconductor device of the control-triggered stage.

3. The semiconductor switching device of claim 2, wherein:

the control-triggered stage further comprises a resistor; and

the first end of the breakover switch of the control-triggered stage is coupled to the power input of each semiconductor device of the control-triggered stage via the resistor of the control-triggered stage.

4. The semiconductor switching device of claim 2, wherein the control-triggered stage further comprises a turn-off circuit connected across the suppressor.

5. The semiconductor switching device of claim 2, wherein each breakover switch is a breakover diode.

6. The semiconductor switching device of claim 1, wherein each respective auto-triggered stage further comprises:

a suppressor comprising a first end and a second end, the first end of the suppressor coupled to the power output of each semiconductor device of the respective auto-triggered stage, the second end of the suppressor coupled to the control input of each semiconductor device of the respective auto-triggered stage.

7. The semiconductor switching device of claim 1, wherein:

each respective auto-triggered stage comprises a respective resistor; and

the first end of the breakover switch of each respective auto-triggered stage is coupled to the power input of each semiconductor device of the respective auto-triggered stage via the respective resistor of the respective auto-triggered stage.

8. The semiconductor switching device of claim 1, wherein each breakover switch is a breakover diode.

9. The semiconductor switching device of claim 1, wherein the control-triggered stage further comprises a capacitor having a first end and a second end, the first end of the capacitor coupled to the power output of each semiconductor device of the control-triggered stage and the second end of the capacitor coupled to the control input of each semiconductor device of the one of the one or more auto-triggered stages, the capacitor configured to discharge into the control input of the each semiconductor device of the one of the one or more auto-triggered stages to turn on the each semiconductor device of the one of the one or more auto-triggered stages in response to the control switch closing.

10. The semiconductor switching device of claim 9,

wherein the one or more auto-triggered stages comprise a plurality of the auto-triggered stages;

wherein for each respective auto-triggered stage except a highest one of the plurality of auto-triggered stages:

the respective auto-triggered stage comprises a respective capacitor having a first end and a second end;

the first end of the respective capacitor of the respective auto-triggered stage is coupled to the power output of each semiconductor device of the respective auto-triggered stage;

the second end of the respective capacitor of the respective auto-triggered stage is coupled to the control input of each semiconductor device of a next higher one of the plurality of auto-triggered stages; and

wherein the second end of the respective capacitor of the highest one of the plurality of auto-triggered stages is coupled to the power input of each semiconductor device of the highest one of the plurality of auto-triggered stages.

11. The semiconductor switching device of claim 1, wherein each semiconductor device has a low output impedance.

12. A semiconductor switching device comprising:

a control-triggered stage comprising:

a plurality of semiconductor devices connected in parallel, each semiconductor device comprising a power input, a power output, and a control input;

a breakover switch comprising a first end and a second end, the first end of the breakover switch coupled to the power input of each semiconductor device, the second end of the breakover switch coupled to the control input of each semiconductor device; and

a control switch connected across the breakover switch, the control switch configured for turning on each semiconductor device; and

a plurality of auto-triggered stages, each comprising:

a plurality of semiconductor devices connected in parallel, each semiconductor device of each auto-triggered stage comprising a power input, a power output, and a control input; and

a breakover switch comprising a first end and a second end, the first end of the breakover switch of the each auto-triggered stage coupled to the power input of each semiconductor device of the each auto-triggered stage, the second end of the breakover switch of the each auto-triggered stage coupled to the control input of each semiconductor device of the each auto-triggered stage,

wherein the control-triggered stage is connected in series with one of the auto-triggered stages and the auto-triggered stages are connected in series, and

wherein the auto-triggered stages are configured to turn on when the control-triggered stage turns on.

13. The semiconductor switching device of claim 12, wherein the control-triggered stage further comprises:

a suppressor comprising a first end and a second end, the first end of the suppressor coupled to the power output of each semiconductor device of the control-triggered stage, the second end of the suppressor coupled to the control input of each semiconductor device of the control-triggered stage.

14. The semiconductor switching device of claim 13, wherein:

the control-triggered stage further comprises a resistor; and

the first end of the breakover switch of the control-triggered stage is coupled to the power input of each semiconductor device of the control-triggered stage via the resistor of the control-triggered stage.

15. The semiconductor switching device of claim 13, wherein the control-triggered stage further comprises a turn-off circuit connected across the suppressor.

16. The semiconductor switching device of claim 12, wherein each breakover switch is a breakover diode.

17. The semiconductor switching device of claim 12, wherein the each auto-triggered stage further comprises:

a suppressor comprising a first end and a second end, the first end of the suppressor coupled to the power output of each semiconductor device of the each auto-triggered stage, the second end of the suppressor coupled to the control input of each semiconductor device of the each auto-triggered stage.

18. The semiconductor switching device of claim 17, wherein:

the each auto-triggered stage comprises a respective resistor; and

the first end of the breakover switch of the each auto-triggered stage is coupled to the power input of each semiconductor device of the each auto-triggered stage via the respective resistor of the each auto-triggered stage.

19. The semiconductor switching device of claim 12, wherein each breakover switch is a breakover diode.

20. The semiconductor switching device of claim 12, wherein the control-triggered stage further comprises a capacitor having a first end and a second end, the first end of the capacitor coupled to the power output of each semiconductor device of the control-triggered stage and the second end of the capacitor coupled to the control input of each semiconductor device of the one of the auto-triggered stages, the capacitor configured to discharge into the control input of the each semiconductor device of the one of the auto-triggered stages to turn on the each semiconductor device of the one of the auto-triggered stages in response to the control switch closing.

21. The semiconductor switching device of claim 20, wherein:

the each auto-triggered stage comprises a respective capacitor having a first end and a second end;

the first end of the respective capacitor of the each auto-triggered stage is coupled to the power output of each semiconductor device of the each auto-triggered stage;

the second end of the respective capacitor of the each auto-triggered stage except a highest one of the auto-triggered stages is coupled to the control input of each semiconductor device of a next higher one of the auto-triggered stages; and

the second end of the respective capacitor of the highest auto-triggered stage is coupled to the power input of each semiconductor device of the highest auto-triggered stage.

22. A semiconductor switching device comprising:

a device input;

a device output;

a control-triggered stage comprising:

an input;

an output;

a resistor;

a plurality of semiconductor devices connected in parallel, each semiconductor device comprising a power input connected to the input of the control-triggered stage, a power output connected to the output of the control triggered stage, and a control input;

a breakover switch comprising a first end and a second end, the first end of the breakover switch coupled to the power input of each semiconductor device of the control-triggered stage via the resistor, the second end of the breakover switch coupled to the control input of each semiconductor device of the control-triggered stage; and

a control switch connected across the breakover switch, the control switch configured for turning on each semiconductor device; and

a turn-off circuit coupled to the control input of each semiconductor device, the turn-off circuit configured for turning off each semiconductor device; and

a plurality of auto-triggered stages, each comprising:

an input;

an output;

a resistor;

a plurality of semiconductor devices connected in parallel, each semiconductor device of each auto-triggered stage comprising a power input connected to the input of the each auto-triggered stage, a power output connected to the output of the auto-triggered stage, and a control input; and

a breakover switch comprising a first end and a second end, the first end of the breakover switch of the each auto-triggered stage coupled to the power input of each semiconductor device of the each auto-triggered stage via the resistor of the each auto-triggered stage, the second end of the breakover switch of the each auto-triggered stage coupled to the control input of each semiconductor device of the each auto-triggered stage;

wherein the input of the control-triggered stage is connected to the output of one of the auto-triggered stages,

wherein the output of the control-triggered stage is connected to the device output,

wherein the input of each auto-triggered stage except for a highest one of the auto-triggered stages is connect to the output of a next higher one of the auto-triggered stages,

wherein the input of the highest auto-triggered stage is connect to the device input, and

wherein the auto-triggered stages are configured to turn on when the control-triggered stage turns on.

23. The semiconductor switching device of claim 22, wherein each breakover switch is a breakover diode.

24. The semiconductor switching device of claim 22, wherein:

the control-triggered stage further comprises a suppressor comprising a first end and a second end, the first end of the suppressor coupled to the power output of each semiconductor device of the control-triggered stage, the second end of the suppressor coupled to the control input of each semiconductor device of the control-triggered stage, and

the each auto-triggered stage further comprises a suppressor comprising a first end and a second end, the first end of the suppressor coupled to the power output of each semiconductor device of the each auto-triggered stage, the second end of the suppressor coupled to the control input of each semiconductor device of the each auto-triggered stage.

25. The semiconductor switching device of claim 22, wherein the control-triggered stage further comprises a capacitor having a first end and a second end, the first end of the capacitor coupled to the power output of each semiconductor device of the control-triggered stage and the second end of the capacitor coupled to the control input of each semiconductor device of the one of the auto-triggered stages, the capacitor configured to discharge into the control input of the each semiconductor device of the one of the auto-triggered stages to turn on the each semiconductor device of the one of the auto-triggered stages in response to the control switch closing.

26. The semiconductor switching device of claim 25, wherein:

the each auto-triggered stage comprises a respective capacitor having a first end and a second end;

the first end of the respective capacitor of the each auto-triggered stage is coupled to the power output of each semiconductor device of the each auto-triggered stage;

the second end of the respective capacitor of the each auto-triggered stage except the highest auto-triggered stage is coupled to the control input of each semiconductor device of the next higher one of the auto-triggered stages connected in series with the each auto-triggered stage; and

the second end of the capacitor of the highest auto-triggered stage is coupled to the power input of each semiconductor device of the highest auto-triggered stage.