A sheet conveyer including a first chassis and a second chassis, a conveying unit to convey a sheet in a conveying route between the first chassis and the second chassis, an emitter disposed on one of the first chassis and the second chassis and configured to emit ultrasonic waves toward the conveying route, a receiver disposed on the second chassis and configured to receive the ultrasonic waves and to output detecting signals, which are to be used to determine whether the sheet being conveyed in the conveying route includes multiple sheets, and a power source disposed on the second chassis and configured to supply power to the emitter, and the receiver, is provided.
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9. A sheet conveyer, comprising:
a first chassis and a second chassis;
a conveying unit configured to convey a sheet in a conveying route between the first chassis and the second chassis;
an emitter disposed on one of the first chassis and the second chassis and configured to emit ultrasonic waves toward the conveying route;
a receiver disposed on the second chassis and configured to receive the ultrasonic waves and to output detecting signals, which are to be used to determine whether the sheet being conveyed in the conveying route includes multiple sheets; and
an alternate current adaptor disposed on the second chassis, the alternate current adaptor being configured to convert alternate current into direct current and to supply power to the emitter and the receiver; and
a control board disposed on the second chassis and configured to be supplied with the power from the alternate current adaptor,
wherein the alternate current adaptor is disposed separately from the control board.
1. An image reader, comprising:
a first chassis;
a second chassis;
a conveying unit configured to convey a sheet in a conveying route between the first chassis and the second chassis;
a reading unit configured to read an image of the sheet;
an emitter disposed on one of the first chassis and the second chassis and configured to emit ultrasonic waves toward the conveying route;
a receiver disposed on the second chassis and configured to receive the ultrasonic waves and to output detecting signals, which are to be used to determine whether the sheet being conveyed in the conveying route includes multiple sheets; and
an alternate current adaptor disposed on the second chassis, the alternate current adaptor being configured to convert alternate current into direct current and to supply power to the reading unit, the emitter, and the receiver; and
a control board disposed on the second chassis and configured to receive the supplied power from the alternate current adaptor,
wherein the alternate current adaptor is disposed separately from the control board.
2. The image reader according to
wherein the receiver is disposed in a range between one end of the alternate current adaptor and another end of the alternate current adaptor along a widthwise direction of the sheet being conveyed in the conveying route.
3. The image reader according to
wherein the reading unit is disposed on an opposite side from the alternate current adaptor across the receiver.
4. The image reader according to
wherein the first chassis is disposed in an upper position with respect to the conveying route, and
wherein the second chassis is disposed in a lower position with respect to the conveying route.
6. The image reader according to
a display unit disposed on the first chassis.
7. The image reader according to
wherein the control board is disposed in a lower position with respect to the receiver and the alternate current adaptor, and
wherein the receiver is disposed in an upper position with respect to the control board and in a range, which does not vertically coincide with the alternate current adaptor.
8. The image reader according to
wherein the second chassis comprises a bulkhead, which is positioned between the receiver and the alternate current adaptor.
10. The sheet conveyer according to
wherein the receiver is disposed in a range between one end of the alternate current adaptor and another end of the alternate current adaptor along a widthwise direction of the sheet being conveyed in the conveying route.
11. The sheet conveyer according to
wherein an image reader unit is disposed in an opposite side from the alternate current adaptor across the receiver.
12. The sheet conveyer according to
wherein the alternate current adaptor supplies the power to the image reading unit.
13. The sheet conveyer according to
wherein the first chassis is disposed in an upper position with respect to the conveying route, and
wherein the second chassis is disposed in a lower position with respect to the conveying route.
15. The sheet conveyer according to
a display unit disposed on the first chassis.
16. The sheet conveyer according to
wherein the control board is disposed in a lower position with respect to the receiver and the alternate current adaptor, and
wherein the receiver is disposed in an upper position with respect to the control board and in a range, which does not vertically coincide with the alternate current adaptor.
17. The sheet conveyer according to
wherein the second chassis comprises a bulkhead, which is positioned between the receiver and the alternate current adaptor.
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This application claims priority from Japanese Patent Application No. 2012-038284, filed on Feb. 24, 2012, the entire subject matter of which is incorporated herein by reference.
1. Technical Field
An aspect of the disclosure relates to an image reader and a sheet conveyer.
2. Related Art
An image reader including an upper chassis and a lower chassis, which face each other across a conveyer path to convey a sheet, is known. In order to detect multiple feed of sheets conveyed along the conveyer path, for example, the image reader may be equipped with a sensor including an emitter and a receiver. The emitter may be disposed, for example, on the lower chassis, and the receiver may be disposed on the upper chassis. The emitter may emit ultrasonic waves toward the conveyer path, and the receiver may receive the emitted ultrasonic waves. Thus, the sensor may output detected signals, by which multiple feed of sheets conveyed along the conveyer path can be recognized.
The receiver to receive the ultrasonic waves may have such a characteristic that sensitivity thereof may be lowered when temperature in the receiver is low. Therefore, in the image reader, the receiver may be disposed in a position adjacent to a light source of a display unit, which is disposed on the upper chassis. Thus, the receiver may be maintained warmed by heat from the light source.
In recent years, however, image readers often employ lower-heat producing light sources, such as fluorescence lamps and LEDs, of which amounts of heat to be produced are relatively low, for the light sources of display units. Therefore, if temperature in the ambient air surrounding the image reader is low, the receiver may not be warmed up sufficiently by the light source with lower heat, and the receiver may not provide sufficient sensitivity. As a result, the image reader may have difficulty to detect the multiple feed of sheets accurately depending on the temperature in the ambient air.
An aspect of the present disclosure is advantageous in that an image reader, which is capable of detecting multiple sheets in a conveyer path accurately regardless of temperature in ambient air, is provided.
According to an aspect of the disclosure, an image reader is provided. The image reader includes a first chassis and a second chassis; a conveying unit configured to convey a sheet in a conveying route between the first chassis and the second chassis; a reading unit configured to read an image of the sheet; an emitter disposed on one of the first chassis and the second chassis and configured to emit ultrasonic waves toward the conveying route; a receiver disposed on the second chassis and configured to receive the ultrasonic waves and to output detecting signals, which are to be used to determine whether the sheet being conveyed in the conveying route includes multiple sheets; and a power source disposed on the second chassis and configured to supply power to the reading unit, the emitter, and the receiver.
According to another aspect of the disclosure, a sheet conveyer is provided. The sheet conveyer includes a first chassis and a second chassis; a conveying unit configured to convey a sheet in a conveying route between the first chassis and the second chassis; an emitter disposed on one of the first chassis and the second chassis and configured to emit ultrasonic waves toward the conveying route; a receiver disposed on the second chassis and configured to receive the ultrasonic waves and to output detecting signals, which are to be used to determine whether the sheet being conveyed in the conveying route includes multiple sheets; and a power source disposed on the second chassis and configured to supply power to the emitter and the receiver.
Hereinafter, an image reading apparatus 1 as an example embodiment of an image reader according to the disclosure will be described with reference to the accompanying drawings.
In the example embodiment described below, directions concerning the image reading apparatus 1 will be referred to based on orientations indicated by arrows shown in each drawing. For example, a viewer's lower-left side appearing in
Configuration of the Image Reading Apparatus 1
As shown in
More specifically, the second chassis 8 is a box-shaped container including a lower chute 60, a rear cover 90, and lateral covers 95R, 95L (see
As shown in
Although not shown, the first chassis 9 is swingaly supported by the second chassis 8 at a front edge thereof. As shown in
As represented in
As shown in
When being rotated about the swing axis X1, as shown in
When the feeder tray 50 is in the usable position, the sheet 99 can be placed on the placement surface 51 and can be conveyed from the placement surface 51 frontward by the feed roller 71 to be fed in the conveyer path 69 along a conveying direction D1 toward the ejection tray 6 (see
As shown in
As represented in
On the placement surface 51 and the bottom plane 61A, guide rails 51G, 61G being narrow grooves extending in the crosswise direction are formed. The guide pieces 57R, 57L are engaged with the guide rails 51G, 61G and slidable in the crosswise direction with reference to the crosswise center on the placement surface 51 and the bottom plane 61A to be close to or apart away from each other. The placement surface 51 and the bottom plane 61A are formed to have a first restricting portion 571 on the widthwise center thereof. The first restricting portion 571 is a protrusion extending along the conveying direction D1. On laterally outer sides of the guide rails 51G, 61G, second restricting portions 572, which are lateral walls of the hinges 50R, 50L, are formed to face each other.
As indicated by double-dotted dashed lines in
Meanwhile, although not shown, the guide pieces 57R, 57L may be placed in mutually farthest positions, in which the crosswise distance between the guide pieces 57R, 57L is the largest with outer side planes of the guide pieces 57R, 57L being in contact with the second restricting portions 572 respectively. Therefore, when the guide pieces 57R, 57L are in the farthest positions, the sheet 99, even a sheet 99 in a maximum allowable size (e.g., A4 size or legal size), can be placed on a laterally correct position with reference to the widthwise center on the placement surface 51 and the bottom plane 61A as long as the large-sized sheet 99 fits in the farthest distance between the guide pieces 57R, 57L.
As shown in
The image reading apparatus 1 further includes a power unit 3, a control board 5, a display unit 4, a conveyer unit 70, a multi-sheets sensor 100, and a reader unit 7 (see
The power unit 3 is disposed inside the second chassis 8 on a side closer to the rear face of the second chassis 8. The power unit 3 is an alternate current adaptor, which converts alternate current from an electricity outlet into direct current and supply the electricity to the control board 5, the display unit 4, the conveyer unit 70, the multi-sheets sensor 100, and the reader unit 7. A rear side of the power unit 3 is covered by the rear cover 90. As shown in
As shown in
As represented in
As shown in
The feed roller 71 is attached to the lower chute 60 and is arranged on the lower guide 61 in the conveyer path 69. The feed roller 71 is driven to rotate by a driving source (not shown) and feeds the sheet 99 to the conveyer path 69 along the conveying direction D1 by being rotated whilst the sheet 99 placed on the placement surface 51 is in contact with the feed roller 71.
The separator pad 79 is attached to the first chassis 9 and is arranged on the upper guide 94 in the conveyer path 69. The separator pad 79 is a thin piece of frictional material, such as rubber or elastomer. The separator pad 79 is arranged in a position to face the feed roller 71 and urged against the feed roller 71 by a resilient member (not shown). Thereby, the separator pad 79 nips the sheet 99 in cooperation with the feed roller 71 and separates the sheet 99 from the other sheets, which may otherwise be fed in the conveyer path 69 along with the sheet 99.
The emitter 101 in the multiple-sheets sensor 100 emits ultrasonic waves toward the conveying route P1 from above, and the receiver 102 receives the transmitted ultrasonic waves at a lower position (see
More specifically, as shown in
Meanwhile, the receiver 102 is housed in a sensor housing hole 62, which is formed to recess from the bottom plane 61A of the lower guide 61 in lower-leftward inclined orientation. The receiver 102 is located in a rightward position with respect to the separator pad 79. A direction to emit the ultrasonic waves from the emitter 101 toward the receiver 102 is inclined rightward at an angle α with respect to the vertical direction. In the example embodiment, the angle α is 30 degrees.
As shown in
The guide pieces 57R, 57L in the closest position are indicated in double-dotted dashed lines in
As shown in
The image reading sensor 7A is attached to the lower chute 60 and is arranged on the lower guide 61 in the conveyer path 69. The image reading sensor 7B is attached to the first chassis 9 and is arranged on the upper guide 94 in the conveyer path 69. Thus, the image reading sensors 7A, 7B face each other vertically across the conveying route P1. The image reading sensors 7A, 7B may be, for example, a contact image sensor (CIS) or a charge coupled device (CCD). The image reading sensors 7A, 7B are disposed on an opposite side from the power unit 3 across the receiver 102.
The ejection roller 73 is attached to the lower chute 60 and is arranged on the lower guide 61 in the conveyer path 69. The ejection roller 73 is driven by a driving source (not shown) and rotates synchronously with the feed roller 71 and the conveyer roller 72. The driven roller 73A is attached to the first chassis 9 and is arranged on the upper guide 94 of the conveyer path 69. The driven roller 73A is arranged to vertically face the ejection roller 73 from above. The driven roller 73A is urged against the ejection roller 73 by a resilient member (not shown). Thereby, the ejection roller 73 nips the sheet 99 in cooperation with the driven roller 73A and rotates to convey the sheet 99 to the ejection tray 6, which is in a downstream position with respect to the ejection roller 73 along the conveying direction D1.
As shown in
The power unit cover 933 includes an upper face 933U, which covers the power unit 3 from above and from lateral sides, a front face 933F, and lateral (right and left) faces 933R, 933L.
The board cover 935 is continuously formed from the upper face 933Y via lower edges of the front face 933F and the lateral faces 933R, 933L to extend frontward and laterally in a plane and covers the control board 5 from above.
As shown in
Image Reading Operation
An image reading operation to read images appearing on the sheet 99 will be described below. When the operation starts, firstly, the conveyer unit 70 is activated under control of the control board 5. In particular, the feed roller 71 rotates whilst the sheet 99 is nipped in between the feed roller 71 and the separator pad 79. Thus, the sheet 99 on the placement surface 51 is picked up and fed in the conveyer path 69 along the conveying direction D1. If multiple sheets are picked up in layer, solely one sheet 99 is separated from the others by the effect of friction force caused between the separator pad 79 and forwarded in the conveyer path 69.
Secondly, whilst the separated sheet 99 is guided by the upper guide plane 94A and the bottom plane 61A and conveyed along the conveying route P1 in the conveying direction D1, the multiple-sheets sensor 100 detects whether the sheet 99 has been separated from the other sheets by the separator pad 79.
More specifically, the multiple-sheets sensor 100 emits ultrasonic waves from the emitter 101 and receives the emitted ultrasonic waves in the receiver 102 under control of the control board 5. If the sheet 99 is in the conveyer path 69 when the ultrasonic waves are emitted from the emitter 101, the emitted ultrasonic waves transmit the sheet 99, and the waves to be received in the receiver 102 attenuate to a specific level. In this regard, attenuation rate for the ultrasonic waves depends on a quantity of sheets 9 being conveyed in the conveyer path 69. In other words, when two or more sheets 9 are conveyed in a layer in the conveyer path 69, the ultrasonic waves attenuate largely compared to attenuation of the ultrasonic waves transmitting a single sheet 9. The multiple-sheets sensor 100 thus senses whether the sheet 9 being conveyed includes two or more sheets to detect the presence of multiple sheets based on the attenuation rate of the ultrasonic waves being received. The receiver 102 outputs the signals detected by the difference in the attenuation rates of the ultrasonic waves to the control board 5. The control board 5 receiving the detected signals determines whether multiple sheets 99 are conveyed along the conveying route P1.
If the multiple-sheets sensor 100 detects presence of multiple sheets 99, the control board 5 deals with the presence of multiple sheets by, for example, aborting the image reading operation and notifying the user of the presence of multiple sheets.
Thirdly, the conveyer roller 72 forwards the separated sheet 99 in the conveyer path 69, and the image reading sensors 70A, 70B read images appearing on the upper and lower sides of the sheet 99. The sheet 99 is thereafter conveyed to be ejected on the discharge surface 6A of the ejection tray 6 by the ejection roller 73.
Effects of the Present Disclosure
According to the image reading apparatus 1 described above, the receiver 102 and the power unit 3 are disposed on the same second chassis 8. In this regard, an amount of heat to be produced in the power unit 3 is greater than the amount of heat to be produced by the lower-heat producing light source, such as a fluorescent lamp and an LED, for the display unit 4. Therefore, the receiver 102 may be warmed up by the heat from the power unit 3 even if temperature in the ambient air is low. Accordingly, in the image reading apparatus 1, higher sensitivity of the receiver 102, compared to an image reader, in which a receiver is heated by a light source for a display unit, may be maintained.
In other words, the image reading apparatus 1 can detect multiple sheets being conveyed accurately regardless of the temperature in the ambient air.
Further, in the image reading apparatus 1, the receiver 102 is disposed in the range E1 (see
In the image reading apparatus 1, as shown in
In the image reading apparatus 1, as shown in
In the image reading apparatus 1, as shown in
In the image reading apparatus 1, as shown in
In the image reading apparatus 1, the control board 5 is disposed on the second chassis 8 in the lower position with respect to the conveying route P1 along with the power unit 3. Therefore, the center of gravity can be set in the lower position, and the image reading apparatus 1 is even more securely stabilized. Further, with the receiver 102 and the control board 5 disposed on the second chassis 8, the cables and wires to connect the receiver 102 with the control board 5 can be shorter, compared to an arrangement, in which the receiver 102 and the control board 5 are disposed on different chassis. Further, as shown in
In the image reading apparatus 1, as shown in
Although an example of carrying out the disclosure have been described, those skilled in the art will appreciate that there are numerous variations and permutations of the image reader that fall within the spirit and scope of the disclosure as set forth in the appended claims. It is to be understood that the subject matter defined in the appended claims is not necessarily limited to the specific features or act described above. Rather, the specific features and acts described above are disclosed as example forms of implementing the claims.
For example, the first chassis 9 and the second chassis 8 may not necessarily be arranged in the upper position and the lower position with respect to the conveying route P1, but the vertical positions of the first chassis 9 and the second chassis 8 may be inverted.
For another example, the emitter 101 may not necessarily be disposed on the first chassis 9 but may be disposed on the second chassis 8.
For another example, the reader unit 7 may be replaced with an image forming unit, which forms images on a sheet 99 being conveyed.
For another example, the receiver 102 may not necessarily be disposed in the crosswise range E1 between the rightward end 3R and the leftward end 3L of the power unit 3, but may be disposed outside the crosswise range E1.
For another example, the reader unit 7 may not necessarily be disposed on the opposite side from the power unit 3 across the receiver 102, but may be disposed on the same side as the power unit 3 with respect to the receiver 102.
The image reader described above may be applied to, for example, a sheet conveyer, an image reading apparatus, an image forming apparatus or a multifunction device.
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Feb 14 2013 | TOMITA, RYUTA | Brother Kogyo Kabushiki Kaisha | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 029864 | /0206 | |
Feb 22 2013 | Brother Kogyo Kabushiki Kaisha | (assignment on the face of the patent) | / |
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