An internal electrical field in a resistive memory element can be formed to reduce the forming voltage. The internal electric field can be formed by incorporating one or more charged layers within the switching dielectric layer of the resistive memory element. The charged layers can include adjacent charge layers to form dipole layers. The charged layers can be formed at or near the interface of the switching dielectric layer with an electrode layer. Further, the charged layer can be oriented with lower valence substitution side towards lower work function electrode, and higher valence substitution side towards higher work function electrode.
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1. A method to form a resistive memory cell, the method comprising
forming a first electrode having a first work function;
forming a dielectric layer on the first electrode,
wherein the dielectric layer is operable as a switching layer;
forming at least one charged layer within the dielectric layer;
wherein the at least one charged layer is formed by substituting one or more
precursors of a deposition process used to form the dielectric layer; and
forming a second electrode on the dielectric layer,
wherein the second electrode has a second work function, and
wherein the first work function is different from the second work function.
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This is a Continuation application of U.S. patent application Ser. No. 13/719,051, filed on Dec. 18, 2012, which is herein incorporated by reference for all purposes.
This invention relates generally to nonvolatile memory elements, and more particularly, to methods for forming resistive switching memory elements used in nonvolatile memory devices
Nonvolatile memory elements are used in systems in which persistent storage is required. For example, digital cameras use nonvolatile memory cards to store images and digital music players use nonvolatile memory to store audio data. Nonvolatile memory is also used to persistently store data in computer environments. Nonvolatile memory is often formed using electrically-erasable programmable read only memory (EPROM) technology. This type of nonvolatile memory contains floating gate transistors that can be selectively programmed or erased by application of suitable voltages to their terminals.
As fabrication techniques improve, it is becoming possible to fabricate nonvolatile memory elements with increasingly smaller dimensions. However, as device dimensions shrink, scaling issues are posing challenges for traditional nonvolatile memory technology. This has led to the investigation of alternative nonvolatile memory technologies, including resistive switching nonvolatile memory.
Resistive memory device, e.g., resistive switching nonvolatile random access memory (ReRAM) is formed using memory elements that have two or more stable states with different resistances. Bistable memory has two stable states. A bistable memory element can be placed in a high resistance state or a low resistance state by application of suitable voltages or currents. Voltage pulses are typically used to switch the memory element from one resistance state to the other. Nondestructive read operations can be performed to ascertain the value of a data bit that is stored in a memory cell.
The voltage and current required to initially form conducting filaments in a ReRAM device is typically higher than that required for subsequent switching, leading to substantial power consumption during the forming process.
Therefore, there is a need for a resistive memory structure that can meet the design criteria for advanced memory devices.
In some embodiments, an internal electrical field in the ReRAM stack is formed to reduce the forming voltage. The forming voltage can be reduced to match the operating voltages of controlling circuits, decreasing the power consumption.
In some embodiments, a dipole layer can be formed within the switching dielectric layer of the ReRAM stack, for example, during the deposition of the switching dielectric layer. The dipole layer can create a net dipole moment within the switching layer, which can reduce the forming voltage of the ReRAM device. The dipole layer can be formed by replacing or adding a cation layer of the switching dielectric layer with a lower valence element, or by replacing or adding an anion layer of the switching dielectric layer with a higher valence element.
In some embodiments, a charge layer can be formed at or near the interface of the switching dielectric layer with an electrode layer. The charge layer can induce an image charge layer at the electrode, creating a net dipole moment, which can reduce the forming voltage of the RRAM device. The charge layer can be formed by replacing or adding a cation layer of the switching dielectric layer with a lower valence element, or by replacing or adding an anion layer of the switching dielectric layer with a higher valence element.
In some embodiments, the forming voltage can be further reduced by using electrodes having different work function, together with forming dipole layers within the switching dielectric layer and/or charge layers at or near the interface of the switching dielectric layer with an electrode layer. A negatively charged layer can be formed by replacing or adding a cation layer of the switching dielectric layer near the higher work function electrode with a lower valence element. Alternatively, a negatively charged layer can be formed by replacing or adding an anion layer of the switching dielectric layer near the higher work function electrode with a lower valence element. Similarly, a positively charged layer can be formed by replacing or adding an anion layer of the switching dielectric layer near the lower work function electrode with a higher valence element. Further, the dipole layer can be oriented, for example, with lower valence substitution side towards lower work function electrode, and higher valence substitution side towards higher work function electrode.
To facilitate understanding, identical reference numerals have been used, where possible, to designate identical elements that are common to the figures. The drawings are not to scale and the relative dimensions of various elements in the drawings are depicted schematically and not necessarily to scale.
The techniques of the present invention can readily be understood by considering the following detailed description in conjunction with the accompanying drawings, in which:
A detailed description of one or more embodiments is provided below along with accompanying figures. The detailed description is provided in connection with such embodiments, but is not limited to any particular example. The scope is limited only by the claims and numerous alternatives, modifications, and equivalents are encompassed. Numerous specific details are set forth in the following description in order to provide a thorough understanding. These details are provided for the purpose of example and the described techniques may be practiced according to the claims without some or all of these specific details. For the purpose of clarity, technical material that is known in the technical fields related to the embodiments has not been described in detail to avoid unnecessarily obscuring the description.
The voltage required to initially form bistable states, e.g., in the form of conducting filaments, in a resistive random access memory (ReRAM) device is typically higher than that required for subsequent switching between the bistable states. Due to high currents during forming, the high forming voltage leads to substantial power consumption during the forming process.
In some embodiments, ReRAM device design is provided that can substantially reduce the forming voltage, which can lead to power consumption reduction and a better match to the operating voltages of controlling circuits.
In some embodiments, ReRAM device design is provided that has a built-in electric field in the memory stack. The built-in field can have a same polarity as the applied forming voltage, thus can assist in reducing the forming voltage level.
In some embodiments, the built-in field can be created by having electrodes with different work functions. For example, one electrode could be a high-work function material (such as Pt, Au, Ag, W, MoO2, MoSixOy, etc.). The other electrode could be a moderate-work-function material (such as TiN, Al, etc.) or a low-work-function material (such as Mg, Hf, Zr, Eu, La, their alloys, etc.). Alternatively, one electrode could be a moderate-work-function material and the other could be a low-work-function material. In general, high work function difference can strongly assist in reducing the forming voltage. Other material and process considerations can also influence the electrode selection, such as the composition and properties of the switching dielectric layer.
In some embodiments, the built-in field can be created by having dipole layers in the switching dielectric layer of the memory device. For example, by replacing or alloying cations in the dielectric layer, e.g., Hf in a HfO2 dielectric layer, with a lower valence element, such as Mg, Al, Ca, Y, Lu, Eu, Yb, a negatively charged layer can be generated. Alternatively, anions in the dielectric layer, e.g., oxygen in a HfO2 dielectric layer, can be replaced with a lower or higher valence element, e.g., nitrogen or fluorine, to form a negatively or positively charged layer, respectively. Two oppositely charged layers can be placed next to each other to form a dipole layer, which can generate a built-in electric field. A charge layer can be placed at the interface of the dielectric layer with the electrode, inducing an opposite charge layer in the electrode, to also form a dipole layer.
During forming, a voltage is applied to the memory stack, where the positive/negative voltage is applied relative to the negative/positive charge layers and/or high/low work function electrodes. The conductive filaments in the memory element can be generated under the influence of a combination of the built-in electric field and the applied voltage. The forming voltage requirement can be reduced by an amount proportional to the built-in field.
The above description uses forming voltage reduction as an example. But the built-in electric field can also be used for reducing other applied voltages, such as set or reset voltages of the memory device.
A ReRAM cell exhibiting resistive switching characteristics generally includes multiple layers formed into a stack. The structure of this stack is sometimes described as a Metal-Insulator-Metal (MIM) structure. Specifically, the stack includes two conductive layers operating as electrodes. These layers may include metals and/or other conductive materials. The stack also includes an insulator layer disposed in between the electrode. The insulator layer exhibits resistive switching properties characterized by different resistive states of the material forming this layer. As such, this insulator layer is often referred to as a resistive switching layer. These resistive states may be used to represent one or more bits of information. The resistance switching properties of the insulator layer are believed to depend on various defects' presence and distribution inside this layer. For example, different distribution of oxygen vacancies in the layer may reflect different resistance states of the layer, and these states may be sufficiently stable for memory application.
To achieve a certain concentration of defects in the resistance switching layer, the layer has been conventionally deposited with defects already present in the layer, i.e., with preformed defects. In other words, defects are introduced into the layer during its formation. For example, tightly controlled Atomic Layer Deposition (ALD), Physical Vapor Deposition (PVD), or some other low-temperature process to remain within a Back End of Line (BEOL) thermal budget may be used to deposit the insulator layer of the stack. It may be difficult to precisely and repeatedly control formation of these defects particularly in very thin resistance switching layers (e.g., less than 100 Angstroms). For example, when ALD is used to form resistance switching layers, some unreacted precursors may leave carbon-containing residues that impact resistance characteristics of the deposition layers and ReRAM cells including these layers. Furthermore, achieving precise partial saturation repeatedly may be very difficult if possible at all. In the case of PVD, sputtering targets tend to wear out influencing the deposition rates and creating variation in resulting resistance switching layers.
Methods of forming nonvolatile memory elements can involve transferring oxygen from precursor layers (used to form or, more specifically, converted into resistance switching layers) to electrodes during annealing of the stacks. The annealing environment may include some hydrogen to control distribution of oxygen within the annealed structure.
As stated above, oxygen diffusion from the precursor layer into the electrode converts the precursor layer into a resistance switching layer. The precursor layer may include a stoichiometric oxide or near-stoichiometric oxide that cannot function as a resistance switching layer until oxygen vacancies or some other defects are formed within that layer. The metal of this oxide may be more electronegative than the metal of the electrode used to trap the oxygen diffused out of the precursor level. The electrode may have substantially no oxygen at least prior to the oxygen transfer but may form an oxide during annealing.
The stack may have a reactive electrode that receives some oxygen during annealing and inert electrode that generally does not participate in oxygen transfer. The inert electrode may be also referred to as an oxygen-resistant electrode and may be made from titanium nitride, tantalum nitride, platinum, gold, and the like. Other suitable materials for inert electrodes include various conductive oxide, such as iridium oxide and ruthenium oxide. In some embodiments, the inert electrode includes an oxide sub-layer facing the resistance switching layer. The rest of the electrode may be formed by the metal of this oxide and may be generally free of oxygen. For example, an initial structure may be fabricated from a metal and then pretreated to form an oxide layer resulting in an inert electrode. This electrode then receives a precursor layer and another reactive electrode formed over the precursor layer. During subsequent annealing, the inert electrode does not experience any significant oxygen transfer, while the reactive electrode receives oxygen from the precursor layer that is converted into the resistive switching oxide layer as it loses oxygen.
If an inert electrode with a protective oxide layer is a first formed electrode in the stack (i.e., the bottom electrode), then it can be first deposited as a metal layer followed by a short low-temperature anneal in oxygen. On the other hand, if an inert electrode is the last electrode formed in the stack (i.e., the top electrode), then its deposition can be initiated in the oxygen environment (e.g., sputtering in an oxygen-containing plasma) to form an initial oxide sub-layer followed by deposition in an inert environment to form the remaining metal (and oxygen free) portion of the electrode.
A reactive electrode can made from a material that reacts with oxygen to form a non-conductive oxide. Some examples of suitable materials include aluminum, titanium, tantalum, chromium, praseodymium, molybdenum, tungsten, and niobium.
A precursor layer may be made from materials, such as tantalum oxide (Ta2O5), niobium oxide (Nb2O5), titanium oxide (TiO2), hafnium oxide (HfO2), strontium titanate (SrTiO3), or other suitable transition metal oxides, perovskite manganites, or rare earth oxides. The precursor layer may include a stoichiometric oxide or near-stoichiometric oxide. For example, oxygen vacancies in the precursor layer may have a concentration of less than 0.1 atomic percent prior to its annealing.
Annealing may be performed on a fully formed stack including two electrodes and precursor layer or a partially formed stack that includes only one electrode (the second electrode is formed after the annealing). Other types of layers may also be present in these stacks. As stated above, annealing performed at relative mild conditions to achieve better control over oxygen diffusion between one or more reactive layers and precursor layer. Annealing may form a graded composition of oxygen vacancies in the precursor layer.
The resistive switching layer changes its resistive state when a certain switching voltage (e.g., a set voltage or a reset voltage) is applied to this layer as further explained below. The applied voltage causes localized heating within the layer and/or at one of both of its interfaces with other components. Without being restricted to any particular theory, it is believed that a combination of the electrical field and localized heating (both created by the applied voltage) causes formation and breakage of various conductive paths within the resistive switching layer and/or at its interfaces. These conductive paths may be established and broken by moving defects (e.g., oxygen vacancies) within the resistive switching layer and through one or more interfaces that resistive switching layer forms with adjacent layers.
The interfaces can be inert interfaces or reactive interfaces. The inert interface generally does not have any substantial defect transfer through this interface. While the defects may be present within one or both layers forming this interface, these defects are not exchanged through the inert interface when switching, reading, or other types of voltages are applied to the ReRAM cell. The reactive interface generally experiences a transfer of defects through this interface. When a resistive switching layer includes an oxygen containing material, such as metal oxides, the reactive interface is formed by an oxygen reactive material, such as titanium. The inert interface may be formed by a material that is not oxygen reactive, which may be a part of an electrode or a diffusion barrier layer. In some embodiments, the flux of defects through the reactive interface is at two or more orders of magnitude greater than the flux of defects through the inert interface. As such, the “inert” and “reactive” naming convention is relative.
The inert interface provides a control for the resistive switching layer while defects are moved in and out of the resistive switching layer through the reactive interface. For example, when a switching voltage is applied to the resistive switching layer in order to reduce its resistance, the reactive interface allows defects to flow into the layer. The defects are typically driven by the electrical potential applied to the layer and form conductive paths through the layer. The direction of this flow may be determined by the polarity of the switching voltage and/or by the electrical charge of the defects (e.g., positive charged oxygen vacancies). At the same time, the second inert interface prevents defects from escaping the layer despite the driving potential. If both interfaces are reactive and allow defects to pass through, then the resistive switching layer may gain defects at one interface and loose at another. In this situation, the layer may never be able to gain enough defects to form conductive paths.
The above scenario is applicable in a very similar manner to a resetting operation during which the resistive switching layer is brought to its high resistance state. When a switching voltage is applied to the layer in order to increase its resistance of the layer, the reactive interface allows defects to flow out of the layer. The defects may also be driven by the electrical potential applied to the layer as described above. The loss of defects may eventually break conductive paths in the layer. At the same time, the second inert interface prevents defects from entering the layer despite the driving potential. If both interfaces are reactive and allow defects to pass through during the resetting operation, then the resistive switching layer may gain defects at one interface and loose at another. In this situation, the layer may never be able to lose enough defects in order to break it conductive paths. It should be noted that defects are often mobile in many times of resistive switching materials.
The ability of an interface to block defects (as in the inert interface) or to allow defects to diffuse through the interface (as in the reactive interface) depends on properties of a layer forming this interface together with the resistive switching layer. Often conductive electrodes are used to form both reactive and inert interfaces. These electrodes may be referred to as reactive and inert electrodes and materials used to form these electrodes may be referred to as reactive and inert materials. It should be noted that this terminology (i.e., reactive and inert) refers to primarily to defect mobility properties of the interfaces. Some examples of inert electrode materials include doped polysilicon, platinum, ruthenium oxide, gold, iridium, coppers, silver, and tungsten. Examples of reactive electrode materials include titanium. Furthermore, some materials may be defined as semi-inert including tantalum nitride, tantalum silicon nitride, and tungsten silicon nitride. In the context of oxygen containing resistive switching materials, such as metal oxides, reactive materials may be also referred to as oxygen reaction materials since oxygen or oxygen vacancies are exchanged through the reactive interface. Titanium is one example of oxygen reactive materials, however other examples may be used as well.
A brief description of ReRAM cells and their switching mechanisms are provided for better understanding of various features and structures associated with methods of forming nonvolatile memory elements further described below. ReRAM is a non-volatile memory type that includes dielectric material exhibiting resistive switching characteristics. A dielectric, which is normally insulating, can be made to conduct through one or more filaments or conduction paths formed after application of a sufficiently high voltage. The conduction path formation can arise from different mechanisms, including defects, metal migration, and other mechanisms further described below. Once the one or more filaments or conduction paths are formed in the dielectric component of a memory device, these filaments or conduction paths may be reset (or broken resulting in a high resistance) or set (or re-formed resulting in a lower resistance) by applying certain voltages. Without being restricted to any particular theory, it is believed that resistive switching corresponds to migration of defects within the resistive switching layer and, in some embodiments, across one interface formed by the resistive switching voltage, when a switching voltage is applied to the layer.
Top electrode 102 and bottom electrode 106 may be used as conductive lines within a memory array or other types of devices that ReRAM cell is integrated into. As such, electrode 102 and 106 are generally formed from conductive materials. As stated above, one of the electrodes may be reactive electrode and act as a source and as a reservoir of defects for the resistive switching layer. That is, defects may travel through an interface formed by this electrode with the resistive switching layer (i.e., the reactive interface). The other interface of the resistive switching layer may be inert and may be formed with an inert electrode or a diffusion barrier layer.
Resistance switching layer 104 which may be initially formed from a dielectric material and later can be made to conduct through one or more conductive paths formed within the layer by applying first a forming voltage and then a switching voltage. To provide this resistive switching functionality, resistance switching layer 104 includes a concentration of electrically active defects 108, which may be at least partially provided into the layer during its fabrication. For example, some atoms may be absent from their native structures (i.e., creating vacancies) and/or additional atoms may be inserted into the native structures (i.e., creating interstitial defects). Charge carriers may be also introduced as dopants, stressing lattices, and other techniques. Regardless of the types all charge carriers are referred to as defects 108.
In some embodiments, these defects may be utilized for ReRAM cells operating according to a valence change mechanism, which may occur in specific transition metal oxides, nitrides, and oxy-nitrides. For example, defects may be oxygen vacancies triggered by migration of oxygen anions. Migrations of oxygen anions correspond to the motion of corresponding oxygen vacancies that are used to create and break conductive paths. A subsequent change of the stoichiometry in the transition metal oxides leads to a redox reaction expressed by a valence change of the cation sublattice and a change in the electrical conductivity. In this example, the polarity of the pulse used to perform this change determines the direction of the change, i.e., reduction or oxidation. Other resistive switching mechanisms include bipolar electrochemical metallization mechanisms and thermochemical mechanisms, which leads to a change of the stoichiometry due to a current-induced increase of the temperature. Some of these mechanisms will be further described below with reference to
Specifically,
During the forming operation, ReRAM cell 100 changes its structure from the one shown in
Resistive switching involves breaking and reforming conductive paths through resistive switching layer 104, i.e., switching between the state schematically illustrated in
The state of resistive switching layer 104 illustrated in
When switching from its LRS to HRS, which is often referred to as a reset operation, resistive switching layer 104 may release some defects into top electrode 102. Furthermore, there may be some mobility of defects within resistive switching layer 104. This may lead to thinning and, in some embodiments, breakages of conductive paths as shown in
When switching from its HRS to LRS, which is often referred to as a set operation, resistive switching layer 104 may receive some defects from top electrode 102. Similar to the reset operation described above, there may be some mobility of defects within resistive switching layer 104. This may lead to thickening and, in some embodiments, reforming of conductive paths as shown in
The overall operation of the ReRAM cell may be divided into a read operation, set operation (i.e., turning the cell “ON” by changing from its HRS to LRS), and reset operation (i.e., turning the cell “OFF” by changing from its LRS to HRS). During the read operation, the state of the ReRAM cell or, more specifically, the resistive state of its resistance of resistance switching layer can be sensed by applying a sensing voltage to its electrodes. The sensing voltage is sometimes referred to as a “READ” voltage or simply a reading voltage and indicated as VREAD in
Continuing with the above example, when it is desired to turn “ON” the cell that is currently in the HRS switch, a set operation is performed. This operation may use the same read and write circuitry to apply a set voltage (VSET) to the electrodes. Applying the set voltage forms one or more conductive paths in the resistance switching layer as described above with reference to
At some point, it may be desirable to turn “OFF” the ReRAM cell by changing its state from the LRS to HRS. This operation is referred to as a reset operation and should be distinguished from set operation during which the ReRAM cell is switched from its HRS to LRS. During the reset operation, a reset voltage (VRESET) is applied to the ReRAM cell to break the previously formed conductive paths in the resistance switching layer. Switching from a LRS to HRS is indicated by dashed line 128 in
It should be noted that polarity of the reset voltage and the set voltage may be the same as shown in
Overall, the ReRAM cell may be switched back and forth between its LRS and HRS many times. Read operations may be performed in each of these states (between the switching operations) one or more times or not performed at all. It should be noted that application of set and reset voltages to change resistance states of the ReRAM cell involves complex mechanisms that are believed to involve localized resistive heating as well as mobility of defects impacted by both temperature and applied potential.
In some embodiments, the set voltage (VSET) is between about 100 mV and 10V or, more specifically, between about 500 mV and 5V. The length of set voltage pulses (tSET) may be less than about 100 milliseconds or, more specifically, less than about 5 milliseconds and even less than about 100 nanoseconds. The read voltage (VREAD) may be between about 0.1 and 0.5 of the write voltage (VSET). In some embodiments, the read currents (ION and IOFF) are greater than about 1 mA or, more specifically, is greater than about 5 mA to allow for a fast detection of the state by reasonably small sense amplifiers. The length of read voltage pulse (tREAD) may be comparable to the length of the corresponding set voltage pulse (tSET) or may be shorter than the write voltage pulse (tRESET). ReRAM cells should be able to cycle between LRS and HRS between at least about 103 times or, more specifically, at least about 107 times without failure. A data retention time (tRET) should be at least about 5 years or, more specifically, at least about 10 years at a thermal stress up to 85° C. and small electrical stress, such as a constant application of the read voltage (VREAD). Other considerations may include low current leakage, such as less than about 40 A/cm2 measured at 0.5 V per 20 Å of oxide thickness in HRS.
In some embodiments, the same ReRAM cell may include two or more resistance switching layers interconnected in series. Adjacent resistance switching layers may directly interface each other or be separated by an intermediate layer.
The ReRAM cells can be configured in a cross point memory array. The cross point memory arrays can include horizontal word lines that cross vertical bit lines. Memory cells can be located at the cross points of the word lines and the bit lines. The memory cells can function as the storage elements of a memory array.
Read and write circuitry may be connected to memory elements 302 using signal lines 304 and orthogonal signal lines 306. Signal lines such as signal lines 304 and signal lines 306 are sometimes referred to as word lines and bit lines and are used to read and write data into the elements 302 of array 300. Individual memory elements 302 or groups of memory elements 302 can be addressed using appropriate sets of signal lines 304 and 306. Memory element 302 may be formed from one or more layers 308 of materials, as is described in further detail below. In addition, the memory arrays shown can be stacked in a vertical fashion to make multi-layer 3-D memory arrays.
Any suitable read and write circuitry and array layout scheme may be used to construct a non-volatile memory device from resistive switching memory elements such as element 302. For example, horizontal and vertical lines 304 and 306 may be connected directly to the terminals of resistive switching memory elements 302. This is merely illustrative.
During the operation of the cross point memory array, such as a read operation, the state of a memory element 302 can be sensed by applying a sensing voltage (i.e., a “read” voltage) to an appropriate set of signal lines 304 and 306. Depending on its history, a memory element that is addressed in this way may be in either a high resistance state or a low resistance state. The resistance of the memory element therefore determines what digital data is being stored by the memory element. If the memory element has a low resistance, for example, the memory element may be said to contain a logic one (i.e., a “1” bit). If, on the other hand, the memory element has a high resistance, the memory element may be said to contain a logic zero (i.e., a “0” bit). During a write operation, the state of a memory element can be changed by application of suitable write signals to an appropriate set of signal lines 304 and 306.
In some embodiments, methods and systems for lower applied voltages, such as forming voltage, to a memory element, for example, during a forming operation, are provided. A built-in electric field can be formed in the dielectric layer of the memory element to assist with the forming operation. The built-in field can be generated by local dipole layers. For example, an oppositely charged layer, e.g., a positive layer disposed in the vicinity of a negative layer, can form a dipole layer in the dielectric layer. The built-in field can be generated by an induced field applied to the whole dielectric layer. For example, a work function difference due to the electrodes having different work function values can induce an electric field within the dielectric layer. In the present description, the expression “in a vicinity” can mean “nearby” or “closer than anything else”. For example, the positive layer can be disposed closer to the negative layer as compared to any other charged layer, or to an electrode. Alternatively, “in a vicinity” can be used to mean a distance of less than 3 nm, for example, between 0.3 to 3 nm.
In
In some embodiments, the charged layer can be formed by doping, e.g., by substitutional doping or by alloying. For example, by replacing a metal element in the dielectric layer with another metal element with lower valance, a negative charge can be generated due to the excess electrons of the oxygen elements. Alternatively, by replacing oxygen elements in the dielectric layer with elements having lower valance, a negative charge can be generated due to the excess electrons of the metal elements. Or by replacing oxygen elements in the dielectric layer with elements having higher valance, a positive charge can be generated due to the lack of electrons of the oxygen elements.
In
In some embodiments, memory devices, and methods to fabricate memory devices, for resistive-switching memory elements and cross point memory array are provided. The memory device can be constructed using familiar and available materials currently used in fabrication facilities. The fabrication process of the memory device can require low thermal budget, suitable for back end or 3D memory applications. In addition, the process can be simple, providing a robust process for manufacturing.
In some embodiments, the memory devices can include two electrode layers having different work functions. The work function difference can be greater than about 0.5 eV, or can be greater than about 1 eV. For example, the electrodes can include materials having high work function, such as Pt, Au, Ag, W, MoO2, MoSixOy, or their alloys. The electrodes can include materials having medium work function, such as TiN, Al, or their alloys. The electrodes can include materials having low work function, such as Mg, Hf, Zr, Eu, La, or their alloys. The work function difference can assist in lowering the applied voltage, for example, during a forming process of the memory element.
In some embodiments, the memory devices can include one or more dipole layers within the dielectric layer. The dipole layers can occupy less than 30% of the total dielectric layer, for example, to reduce potential interference with the dielectric functionality. The dipole layers can assist in lowering the applied voltage, for example, during a forming process of the memory element.
In some embodiments, the memory device including a memory element can be used in a memory array, such as a cross point array. For example, the memory element can form a columnar memory device, which can be placed at the cross points of the word lines and bit lines.
In some embodiments, the memory device including a memory element and a current selector can be used in a memory array, such as a cross point array. For example, the current selector can be fabricated on the memory element, forming a columnar memory device, which can be placed at the cross points of the word lines and bit lines.
In some embodiments, methods to form memory devices can be provided. The methods can include depositing a first electrode, a second electrode, a dielectric layer between the two electrodes, and charge layers within the dielectric layer, together with optionally performing treatments after each layer. The electrodes can include materials having different work functions. The treatment can include rapid thermal annealing or plasma treatment, such as a rapid thermal anneal in temperatures between 200 and 400 C., plasma oxygen anneal, and/or in-situ annealing after deposition.
In operation 1700, a first electrode layer is formed. The first electrode layer can be formed on a substrate, for example, a silicon substrate that may include one or more layers already formed thereon. In some embodiments, the first layer can be a polysilicon layer or a metal containing layer. For example, the first layer can be a highly doped polysilicon layer that is formed using a conventional chemical vapor deposition (CVD) or atomic layer deposition (ALD) type polysilicon deposition technique. In some cases, an optional native oxide layer removal step may be performed after forming the first layer by use of a wet chemical processing technique, or conventional dry clean process that is performed in a plasma processing chamber. It should be noted that the first layer may be provided on a substrate that may have other devices, such as a current selector device, and the electrode formed thereon as well. Alternatively, in the case where no other device is provided, the first layer can be the bottom electrode. The first electrode layer can include materials having high work function, such as Pt, Au, Ag, W, MoO2, MoSixOy, or their alloys. The first electrodes can include materials having medium work function, such as TiN, Al, or their alloys. The first electrodes can include materials having low work function, such as Mg, Hf, Zr, Eu, La, or their alloys. The first electrode layer can be formed using PVD or other processes. For example, the first electrode can be sputtered by bombarding a metal target at 150-500 W with a pressure of 2-10 mTorr for a deposition rate of approximately 0.5-5 Å/s. These specifications are given as examples, the specifications can vary greatly depending on the material to be deposited, the tool used to deposit the material, and the desired speed of deposition. The duration of the bombardment can determine the thickness of the electrode. Other processing techniques, such as ALD, pulsed layer deposition (PLD), CVD, evaporation, etc. can also be used to deposit the first electrode. In some embodiments, the first electrode is in contact with one of the signal lines. The first electrode may have any thickness, for example between about 5 nm and about 500 nm thick.
In operation 1710, a dielectric layer can be formed on the first electrode. The dielectric layer can be operable as a switching layer. The dielectric layer can include, for example, ZrO2, HfO2, Al2O3, TiO2, or ZnO. The thickness of the dielectric layer can be between 1 nm and 10 nm. An optional treatment can be performed after depositing the dielectric layer. The treatment can include a plasma treatment or a high temperature treatment in an oxidizing or reducing ambient. For example, the treatment can include a rapid thermal oxidation at 300 C. in oxygen ambient. The treatment can be performed in-situ after the deposition of the first electrode layer. The treatment can include an oxygen radical anneal, e.g., plasma anneal in an oxygen ambient.
In some embodiments, the dielectric layer can be deposited by a PVD or ALD process. For example, an ALD process can include O3 oxidant, at about 250-300 C. deposition temperature, using tetrakis (ethylmethylamino) zirconium (TEMAZ), Tris (dimethylamino) cyclopentadienyl Zirconium, tetrakis (ethylmethylamino) hafnium (TEMAHf), tetrakis (dimethylamido) hafnium (TDMAHf) precursors.
In operation 1720, one or more dipole layers can be formed in the dielectric layer. The dipole layers can be formed during the deposition of the dielectric layer, and/or can be formed during a post treatment of the deposited dielectric layer. For example, a different precursor can be used during an ALD deposition of the dielectric layer to form a doping layer in the dielectric layer. Alternatively, a different target can be used to sputter deposit a doping layer within the dielectric layer. An optional treatment can be performed after forming the dipole layers. The treatment can include a plasma treatment or a high temperature treatment. For example, the treatment can include a rapid thermal process at 300 C. in an oxidizing or reducing ambient.
In operation 1730, a second electrode layer is formed on the dielectric layer. The second electrode layer can include materials having high work function, such as Pt, Au, Ag, W, MoO2, MoSixOy, or their alloys. The second electrode can include materials having medium work function, such as TiN, Al, or their alloys. The second electrodes can include materials having low work function, such as Hf, Zr, Eu, La, or their alloys. The second electrode material is chosen to provide a work function difference with the first electrode, for example, at greater than 0.3 eV or greater than 1 eV. The second electrode can have any thickness, for example between about 5 nm and about 500 nm thick.
In operation 1800, a first electrode layer is formed. The first electrode layer can be formed on a substrate, for example, a silicon substrate that may include one or more layers already formed thereon. In operation 1810, a dielectric layer can be formed on the first electrode. The dielectric layer can be operable as a switching layer. The dielectric layer can include, for example, ZrO2, HfO2, Al2O3, TiO2, or ZnO. The thickness of the dielectric layer can be between 1 nm and 10 nm. An optional treatment can be performed after depositing the dielectric layer. The treatment can include a plasma treatment or a high temperature treatment in an oxidizing or reducing ambient. For example, the treatment can include a rapid thermal oxidation at 300 C. in oxygen ambient. The treatment can be performed in-situ after the deposition of the first electrode layer. The treatment can include an oxygen radical anneal, e.g., plasma anneal in an oxygen ambient.
In operation 1820, one or more charge layers can be formed in the dielectric layer. The charge layers can be formed during the deposition of the dielectric layer, and/or can be formed during a post treatment of the deposited dielectric layer. For example, a different precursor can be used during an ALD deposition of the dielectric layer to form a charged layer in the dielectric layer. Alternatively, a different target can be used to sputter deposit a charged layer within the dielectric layer. An optional treatment can be performed after forming the charged layers. The treatment can include a plasma treatment or a high temperature treatment in an oxidizing or reducing ambient.
In operation 1830, a second electrode layer is formed on the dielectric layer. The second electrode material is chosen to provide a work function difference with the first electrode, for example, at greater than 0.5 eV or greater than 1 eV.
In operation 1900, a first electrode layer is formed. The first electrode layer can be formed on a substrate, for example, a silicon substrate that may include one or more layers already formed thereon. In operation 1910, a dielectric layer can be formed on the first electrode. The dielectric layer can be operable as a switching layer. The dielectric layer can include, for example, ZrO2, HfO2, Al2O3, TiO2, or ZnO. The thickness of the dielectric layer can be between 1 nm and 10 nm. An optional treatment can be performed after depositing the dielectric layer. The treatment can include a plasma treatment or a high temperature treatment in an oxidizing or reducing ambient. For example, the treatment can include a rapid thermal oxidation at 300 C. in oxygen ambient. The treatment can be performed in-situ after the deposition of the first electrode layer. The treatment can include an oxygen radical anneal, e.g., plasma anneal in an oxygen ambient.
In operation 1920, a second electrode layer is formed on the dielectric layer. The second electrode material is chosen to provide a work function difference with the first electrode, for example, at greater than 0.5 eV or greater than 1 eV.
In operation 1930, one or more charged layers can be formed in the dielectric layer at the vicinity of the interface with the first or second electrode. The charged layers can be formed during the deposition of the dielectric layer, and/or can be formed during a post treatment of the deposited dielectric layer. An optional treatment can be performed after forming the charge layers. The treatment can include a plasma treatment or a high temperature treatment in an oxidizing or reducing ambient.
Although the foregoing examples have been described in some detail for purposes of clarity of understanding, the invention is not limited to the details provided. There are many alternative ways of implementing the invention. The disclosed examples are illustrative and not restrictive.
Pramanik, Dipankar, Chen, Charlene, Barabash, Sergey
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