A gravity-feed bin includes a generally hollow main bin that has a storage reservoir and an open end. A first generally hollow extension section is selectably coupled to the open end of the main bin. The first extension section is in communication with the reservoir, and the storage capacity of the reservoir is increased by the first extension section. In some embodiments a seal element is intermediate the open end of the main bin and the first extension section, the seal element providing a substantially air-tight seal between the main bin and the first extension section. A plurality of extension sections and seal elements may be selectably coupled together in a stacked arrangement upon the main bin to increase the storage capacity of the reservoir.
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1. An expandable gravity-feed bin, comprising:
a generally hollow main bin including:
a storage reservoir, and
an open end having a first edged perimeter;
a first, generally hollow, extension section having second and third edged perimeters, the first extension section being selectably coupled to the open end of the main bin,
the first edged perimeter having opposing first interior and first exterior surfaces, the second edged perimeter having opposing second interior and second exterior surfaces, and the third edged perimeter having opposing third interior and third exterior surfaces,
the first extension section being in communication with the reservoir; and
a resilient seal element disposed intermediate to the main bin and the first extension section, the seal element including a first receptacle, a second, opposing receptacle, and an interior and an exterior face, the first receptacle being configured to sealingly engage the first interior and the first exterior surfaces of the first edged perimeter and the second receptacle being configured to sealingly engage the second interior and the second exterior surfaces of the second edged perimeter, thereby providing a substantially air-tight seal between the main bin and the first extension section upon engagement,
an upper portion of the interior face of the seal element being substantially in the same plane with an interior side of the first extension section, when assembled,
the storage capacity of the gravity-feed bin being increased by the coupling of the first extension section to the main bin.
17. A method for selectably dispensing bulk materials, comprising the steps of:
obtaining a generally hollow main bin, the main bin including:
a storage reservoir, and
an open end having a first edged perimeter;
obtaining a first, generally hollow, extension section having second and third edged perimeters, the first edged perimeter having opposing first interior and first exterior surfaces, the second edged perimeter having opposing second interior and second exterior surfaces, and the third edged perimeter having opposing third interior and third exterior surfaces;
obtaining a resilient seal element, the seal element including a first receptacle, a second, opposing receptacle, and an interior and an exterior face;
sealingly engaging first receptacle of the resilient seal element with the first interior and the first exterior surfaces of the first edged perimeter of the main bin;
sealingly engaging second receptacle the resilient seal element with the second interior and the second exterior surfaces of the second edged perimeter of the first extension section,
whereby an upper portion of the interior face of the seal element is substantially in the same plane with an interior side of the first extension section, when assembled,
whereby the resilient seal element is disposed intermediate to and provides a substantially air-tight seal between the main bin and the first extension section upon engagement;
selectably coupling the first, generally hollow, extension section to the open end of the main bin,
the first extension section being in communication with the reservoir, and
the storage capacity of the gravity-feed bin being increased by the coupling of the first extension section to the main bin,
selectably dispensing the bulk materials from the reservoir.
15. An expandable gravity-feed bin, comprising:
a generally hollow main bin including:
a storage reservoir, and
an open end having a first edged perimeter;
a plurality of generally hollow extension sections,
each of the plurality of extension sections having second and third edged perimeters and being configured to be selectably coupled to an immediately adjacent extension section,
a select one of the plurality of extension sections being configured to be selectably coupled to the open end of the main bin,
the first edged perimeter having opposing first interior and first exterior surfaces, the second edged perimeter having opposing second interior and second exterior surfaces, and the third edged perimeter having opposing third interior and third exterior surfaces,
the plurality of extension sections being in communication with the reservoir, and
the plurality of extension sections forming a stacked arrangement; and
a plurality of resilient seal elements, each of the plurality of resilient seal elements including a first receptacle, a second, opposing receptacle, and an interior and an exterior face,
a resilient seal element being disposed intermediate to each of the immediately adjacent extension sections, the second receptacle being configured to sealingly engage the second interior and the second exterior surfaces of the second edged perimeter and the first receptacle being configured to sealingly engage the third interior and the third exterior surfaces of the third edged perimeter of each of the immediately adjacent extension sections, thereby providing a substantially air-tight seal between the immediately adjacent extension sections upon engagement, and
a select resilient seal element being disposed intermediate to the main bin and the select one of the plurality of extension sections, the first receptacle being configured to sealingly engage the first interior and the first exterior surfaces of the first edged perimeter and the second receptacle being configured to sealingly engage the second interior and the second exterior surfaces of the second edged perimeter of the select one of the plurality of extension sections, thereby providing a substantially air-tight seal between the main bin and the select one of the plurality of extension sections immediately adjacent to the main bin upon engagement,
an upper portion of the interior face of each of the plurality of seal elements being substantially in the same plane with an interior side of the immediately adjacent extension section stacked above, when assembled,
the storage capacity of the gravity-feed bin being increased by the coupling of the plurality of extension sections.
2. The expandable gravity-feed bin of
a slot formed in the main bin proximate the open end of the main bin; and
a tab extending away from the first extension section, the tab being configured to selectably engage the slot of the main bin to selectably couple the first extension section to the main bin.
3. The expandable gravity-feed bin of
4. The expandable gravity-feed bin of
5. The expandable gravity-feed bin of
a first protrusion formed in the main bin;
a second protrusion formed in the first extension section; and
a fastener,
the fastener being configured to selectably engage the first and second protrusions, thereby selectably coupling the first extension section to the main bin.
6. The expandable gravity-feed bin of
7. The expandable gravity-feed bin of
the at least one additional extension section being configured to be selectably coupled to the first extension section, and
the first extension section and the at least one additional extension section forming a stacked arrangement.
8. The expandable gravity-feed bin of
9. The expandable gravity-feed bin of
each of the plurality of additional extension sections being configured to be selectably coupled to an immediately adjacent extension section,
a select one of the plurality of extension sections being configured to be selectably coupled to the first extension section, and
the first extension section and the plurality of extension sections forming a stacked arrangement.
10. The expandable gravity-feed bin of
a plurality of seal elements,
a seal element being intermediate each of the immediately adjacent extension sections; and
a select resilient seal element being disposed intermediate to and adapted to sealingly engage the first extension section and the select one of the plurality of extension sections immediately adjacent to the first extension section,
the plurality of seal elements providing a substantially air-tight seal between the immediately adjacent extension sections.
11. The expandable gravity-feed bin of
a generally hollow spout in communication with the reservoir; and
a bag-grip element coupled to the spout.
12. The expandable gravity-feed bin of
14. The expandable gravity-feed bin of
16. The expandable gravity-feed bin of
a first protrusion formed in the main bin and in each of the plurality of extension sections;
a second protrusion formed in each of the plurality of extension sections; and
a fastener,
the fastener being configured to selectably engage the first and second protrusions, thereby selectably coupling the plurality of extension sections to one another and to the main bin.
18. The method of
forming a first protrusion in the main bin;
forming a second protrusion in the extension section; and
coupling a fastener to the first and second protrusions,
the fastener being configured to selectably engage the first and second protrusions, thereby selectably coupling the extension section to the main bin.
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This application claims priority to U.S. provisional application 61/749,311, filed Jan. 5, 2013, the contents of which are hereby incorporated by reference.
The present invention relates generally to a bulk-product inventory dispensing apparatus and, more particularly, to a gravity-feed dispensing apparatus with an expandable reservoir.
Gravity-feed bins for dispensing bulk-product inventory are used to dispense a wide variety of materials having a range of sizes and aggregate make-ups as diverse as hardware components, for example, nuts and bolts, to retail grocery food, such as pastas, cereals, nuts, coffee (either beans or ground), dried soup mixes, candies, spices, and the like. Generally, a gravity-feed bin is comprised of a hollow hopper-type reservoir enclosure having an inlet at an upper end utilized to fill the enclosure with bulk inventory, an outlet or chute at its lower end utilized to dispense the material, and a flow-control device located intermediate the upper and lower openings and controlled by a manually-actuated gate mechanism. This arrangement, in turn permits manipulation of the amount of inventory being dispensed during the interval the handle or other control device is actuated. In operation, as the inventory is being dispensed, the force of gravity causes the portion stored above in the reservoir to progressively migrate towards the lower end to replace the void left as portions of the inventory are dispensed. These types of bins generally include a downwardly angled or curving floor within the cavity that forms a slide to channel the stored inventory into a receptacle downstream from the outlet gate.
An alternate means for dispensing stored bulk inventory is to employ a bulk food dispenser generally known as a “scoop bin.” As the name suggests, a scoop bin typically comprises a hollow plastic bin, often having a hinged lid that is lifted to provide the consumer access to the stored contents. A hand scoop is then employed to gather the bulk product for placement into a container. While scoop bins are effective for dispensing a wider variety of product than a gravity type dispenser, they suffer from several major disadvantages, particularly in the area of hygiene, because of the contamination that can take place in these types of dispensers. Sources of contamination include germs that may be attached to the scoop or scoop handle being transferred to the stored product during dispensing or from external debris falling into the bin cavity when the bin's lid is lifted. Lastly, since the nature of scoop bins requires their openings to be located closer to the floor for access reasons, they are generally within the reach of children and others who are not hesitant to reach into the unsecured bins with potentially unclean hands in order to extract a sample, or even play with the bin contents. In addition, scoop bins also suffer from inventory shrinkage, both from pilferage and from accidental spillage.
As can be appreciated from the foregoing discussion, gravity-feed bins offer a multitude of advantages compared to other dispensing means, such as scoop bins, including convenience, ease of use and hygiene. Heretofore, gravity-feed bins have been provided with a reservoir having one of several fixed capacities. This limits the quantity of bulk inventory that is available for dispensing, particularly if the bulk inventory to be dispensed is relatively large or is a popular item. As a result, such inventory may be rapidly depleted. There is a need for a way to conveniently and cost-effectively match the storage capacity of a gravity-feed bin to the type of material being dispensed, and to the level of demand for the product.
An expandable sectional gravity-feed bin is disclosed according to several embodiments of the present invention. The bin comprises a main bin having a storage reservoir and a dispensing chute. An upper spout is coupled to dispensing chute, and a lower spout is coupled to the upper spout. A handle includes a dispensing gate that selectably closes off an opening in the upper spout. The bin may further include one or more extension sections that are selectably attachable to an open end of the main bin to increase the storage capacity of the reservoir.
In one aspect of the present invention a gravity-feed bin includes a generally hollow main bin that has a storage reservoir and an open end. A first generally hollow extension section is selectably coupled to the open end of the main bin. The first extension section is in communication with the reservoir, and the storage capacity of the reservoir is increased by the first extension section. In some embodiments a seal element is located intermediate the open end of the main bin and the first extension section, the seal element providing a substantially air-tight seal between the main bin and the first extension section. A plurality of extension sections and seal elements may be selectably coupled together in a stacked arrangement upon the first extension section and/or the main bin to further increase the storage capacity of the reservoir.
In another aspect of the present invention a gravity-feed bin comprises a generally hollow main bin that includes a storage reservoir and an open end. The gravity-feed bin further includes a plurality of generally hollow extension sections, each of the plurality of extension sections being configured to be selectably coupled to an immediately adjacent extension section, and a select one of the plurality of extension sections being configured to be selectably coupled to the open end of the main bin. The plurality of extension sections are in communication with the reservoir and form a stacked arrangement having a cumulative volume corresponding to the sum of the extension sections. The gravity-feed bin further includes a plurality of seal elements, a seal element located intermediate each of the immediately adjacent extension sections and a select seal element being intermediate the main bin and the select one of the plurality of extension sections immediately adjacent to the main bin. The storage capacity of the reservoir is selectively increased by the sum of the plurality of extension sections. Furthermore, the plurality of seal elements provide a substantially air-tight seal between the immediately adjacent extension sections.
Further features of the inventive embodiments will become apparent to those skilled in the art to which the embodiments relate from reading the specification and claims with reference to the accompanying drawings, in which:
The general arrangement of a selectably expandable gravity-feed bin 10 is shown in
Biasing element 26 may be any suitable component (or components) for urging and maintaining handle 22 and dispensing gate 23 in the closed position when not in use. As non-limiting examples biasing element 26 may be made from natural or synthetic rubber, or other elastic material. Biasing element 26 may also be one or more springs. Example spring types may include, without limitation, a tension spring, compression spring and torsion spring. The spring may be formed in any convenient shape, such as a helical coil spring, flat spring and leaf spring, among others. The spring may be made from any suitable materials including, without limitation, metal, plastic and composites.
To operate bin 10 a user grasps handle 22 and moves the handle against the bias exerted by biasing element 26, causing dispensing gate 23 to move away from opening 24. Product stored in reservoir 14 of bin 10, such as bulk materials, is urged downwardly by gravity and is dispensed through dispensing chute 16, opening 24, upper spout 18 and lower spout 20. When a desired amount of material has been dispensed the user releases handle 22, thereby urging the handle back to the closed position, with dispensing gate 23 again closing off opening 24.
In a first embodiment of the present invention bin 10 may further include one or more generally hollow extension sections 30. As shown generally in
In some embodiments of the present invention a plurality of extension sections 30 may be selectably coupled to main bin 12 in a stacked arrangement. In this arrangement a second extension section 30 is selectably coupled to the first extension section, a third extension section is selectably coupled to the second extension section, and so on to increase the storage capacity of reservoir 14 by a desired amount. Preferably, a seal element 34 is provided intermediate each immediately adjacent extension sections 30. Seal element 34 preferably provides a substantially air-tight seal between adjoining elements.
A sealing lid 36 selectably engages the uppermost extension section 30 and substantially closes off the second end 52 of the uppermost extension section. Preferably, sealing lid 36 also provides a substantially air-tight seal of the uppermost extension section 30.
Extension sections 30 may be any suitable dimensions. As non-limiting examples, in various configurations the extension sections 30 may have a height “H” (
With continued reference to
It should be noted that the shape of seal element 34 may be varied as desired to conform to edges 42, 50 and 52. Furthermore, edges 42, 50 and 52 may be varied in shape as desired to suit a particular bin 10. For example, a seal element 34 according to an alternate embodiment is shown in
In some embodiments seal element 34 is a separate component that is coupled to main bin 12 and extension sections 30. In other embodiments seal element 34 may be made integral with either or both of main bin 12 and extension sections 30 by any suitable process, such as overmolding. Seal element 34 may be made from any suitable material including, without limitation, plastic and rubber.
In another embodiment of the present invention, shown in
A seal 34 may be arranged intermediate edge 42 of main bin 14 and the immediately adjacent extension section 102. Likewise, a seal 34 may be arranged intermediate immediately adjacent extension sections 102, as shown in
Extension sections 102 may be any suitable dimensions. As non-limiting examples, in various configurations the extension sections 102 may have a height “H” (
It is understood that the positions of tabs 104 and mating slots or indentations may be reversed from that shown in the figures within the scope of the invention. For example, tabs 104 may extend from main bin 12 to mate with corresponding slots or indentations in an adjacent extension section 102.
In yet another embodiment of the present invention, shown in
As shown in
Extension sections 202 may be any suitable dimensions. As non-limiting examples, in various configurations the extension sections 202 may have a height “H” (
It is understood that the positions of fasteners 204 and mating protrusions 206, 208 may be reversed from that shown in the figures within the scope of the invention. Furthermore, fasteners 204 may be attached to main bin 12 and/or extension sections 202, or may be separate from the main bin and the extension sections as separate pieces that are attached to protrusions 206, 208.
In addition, lower spout 20 may include a selectably detachable or permanently-attached bag-grip element 58, as shown in
With reference to
In use of bag retainer 60 a user grasps tongue 64 and urges (i.e., pulls) the bag retainer away from bag grip element 58, then places an open end of a not-shown bag over the bag-grip element such that the interior of the bag is in communication with a spout 65 (detailed below) of bin 10. Bag retainer 60 is then urged toward (i.e., against) bag-grip element 58, causing the bag retainer to expand slightly to engage and selectably couple to the bag-grip element, thereby trapping the bag between the bag retainer and the bag grip element. The bag is thus secured to bin 10 and is ready to receive product dispensed from the bin. After a desired amount of product has been dispensed from the bin into the bag and the bag is ready for removal from bin 10 the user grasps tongue 64 and again urges bag retainer 60 away from bag-grip element 58 to release the bag from the bag-grip element.
In some embodiments of the present invention upper spout 18 and lower spout 20 may be a single component, such as a spout 65, shown in
The various components of bin 10 discussed above may be made from any suitable materials such as, without limitation, plastic, metal, composites and rubber. The components may be produced using any suitable process, such as molding and machining, among others. Some of the components of bin 10 may be opaque and/or translucent or generally clear, as desired. The components may be finished if desired, such as with molded-in colors, paint, plating, or may be left unfinished.
In some embodiments lid 36 may optionally include one or more recesses 66 (
With reference now to
Some types of product stored in gravity-feed bin 10 may have various combinations of sizes, shapes and surface characteristics that render the product difficult to dispense. For example, components of product stored in the bin may have a tendency to exert tactile pressure upon each other such that the components bridge dispensing chute 16 or clump together. An agitating mechanism or other device may be employed to overcome this tendency. An agitator 74, shown in
In order to help maintain the freshness of product stored therein, the various embodiments of bin 10 are preferably configured such that a substantially air-tight seal of the interior portions of the bin is accomplished when product is not being placed into or dispensed from the bin. Accordingly, suitable seals, sealants and sealing elements may be placed at any openings, interfaces and joints of bin 10 as needed to achieve the substantially air-tight seal. As a non-limiting example, a gate seal 76 may be utilized to form a substantially air-tight seal about dispensing gate 23 when the dispensing gate is in the closed position.
While this invention has been shown and described with respect to a detailed embodiment thereof, it will be understood by those skilled in the art that changes in form and detail thereof may be made without departing from the scope of the claims of the invention.
Johnson, Scott, Odom, John Clayton, Brundick, Ronald
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Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
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Jan 06 2014 | BRUNDICK, RONALD | Trade Fixtures, LLC | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 031904 | /0854 | |
Jan 06 2014 | JOHNSON, SCOTT | Trade Fixtures, LLC | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 031904 | /0854 | |
Jan 06 2014 | ODOM, JOHN CLAYTON | Trade Fixtures, LLC | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 031904 | /0854 |
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