An apparatus includes a rack plate 202 with a t-shaped slot 206 and upright protrusions 204 and is movable relative to a frame 106 between first, second, and third positions. A pinion plate 302 rotatably coupled to the frame 106 includes upright extensions 304 and a lock pin 306 movable within the slot 206. In the first position, the lock pin 206 is positioned in a first location within the slot 206, and as the rack plate 202 moves from the first to the second position, a first extension 304A engages a first protrusion 204A, which rotates the pinion plate 302. In the second position, the lock pin 306 is positioned in a second location within the slot 206, and as the rack plate 202 moves from the second position to the third position, a second extension 304B engages a second protrusion 204B and rotates the pinion plate 302.
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1. An rotation apparatus comprising:
a rack plate with a t-shaped slot and a plurality of protrusions extending upright relative to the rack plate, the rack plate being movable relative to a frame between a first position, a second position, and a third position;
a pinion plate rotatably coupled to the frame, the pinion plate comprising a plurality of extensions that extend upright relative to the pinion plate, and a lock pin movable within the t-shaped slot;
wherein when the rack plate is in the first position, the lock pin is positioned in a first location within the t-shaped slot, and as the rack plate moves from the first position to the second position, a first extension of the plurality of extensions engages a first protrusion of the plurality of protrusions, wherein engagement between the first extension and the first protrusion rotates the pinion plate in relation to the rack plate in a first direction from a first pinion plate orientation to a second pinion plate orientation that is approximately 90 degrees (“°”) from the first pinion plate orientation; and
wherein when the rack plate is in the second position, the lock pin is positioned in a second location within the t-shaped slot, and as the rack plate moves from the second position to the third position, a second extension of the plurality of extension engages a second protrusion of the plurality of protrusions, wherein engagement between the second extension and the second protrusion rotates the pinion plate in relation to the rack plate in the first direction from the second pinion plate orientation to a third pinion plate orientation that is approximately 90° from the second pinion plate orientation.
15. A wall bed system comprising:
a frame for a wall bed;
a bed leg for the wall bed;
a rack plate with a t-shaped slot and a plurality of protrusions extending upright relative to the rack plate, the rack plate being movable relative to the frame between a first position, a second position, and a third position;
a pinion plate rotatably coupled to the frame, the bed leg connected to the pinion plate, the pinion plate comprising a plurality of extensions that extend upright relative to the pinion plate, and a lock pin movable within the t-shaped slot;
wherein when the rack plate is in the first position, the lock pin is positioned in a first location within the t-shaped slot, and as the rack plate moves from the first position to the second position, a first extension of the plurality of extensions engages a first protrusion of the plurality of protrusions, wherein engagement between the first extension and the first protrusion rotates the pinion plate in relation to the rack plate in a first direction from a first pinion plate orientation to a second pinion plate orientation that is approximately 90 degrees (“°”) from the first pinion plate orientation, wherein the bed leg rotates with the pinion plate; and
wherein when the rack plate is in the second position, the lock pin is positioned in a second location within the t-shaped slot, and as the rack plate moves from the second position to the third position, a second extension of the plurality of extension engages a second protrusion of the plurality of protrusions, wherein engagement between the second extension and the second protrusion rotates the pinion plate in relation to the rack plate in the first direction from the second pinion plate orientation to a third pinion plate orientation that is approximately 90° from the second pinion plate orientation.
20. An rotation apparatus comprising:
a rack plate with a t-shaped slot and a plurality of protrusions extending upright relative to the rack plate, the rack plate being movable relative to a frame between a first position, a second position, and a third position, the frame comprising a bed frame of a wall bed, the rack plate moving in a direction substantially horizontal to the frame when moving from between the first position and the third position, the rack plate slidably coupled to the frame;
a pinion plate rotatably coupled to the frame, the pinion plate comprising a plurality of extensions that extend upright relative to the pinion plate, and a lock pin movable within the t-shaped slot, the pinion plate coupled to a bed leg; and
a rod connected to the rack plate, the rod moving the rack plate from the first position to the third position when the rod moves from a retracted position to an extended position, wherein the rod moves from the retracted position to the extended position as the frame moves from a vertical position to a horizontal position,
wherein when the rack plate is in the first position, the lock pin is positioned in a first location within the t-shaped slot, and as the rack plate moves from the first position to the second position, a first extension of the plurality of extensions engages a first protrusion of the plurality of protrusions, wherein engagement between the first extension and the first protrusion rotates the pinion plate in relation to the rack plate in a first direction from a first pinion plate orientation to a second pinion plate orientation that is approximately 90 degrees (“°”) from the first pinion plate orientation; and
wherein when the rack plate is in the second position, the lock pin is positioned in a second location within the t-shaped slot, and as the rack plate moves from the second position to the third position, a second extension of the plurality of extension engages a second protrusion of the plurality of protrusions, wherein engagement between the second extension and the second protrusion rotates the pinion plate in relation to the rack plate in the first direction from the second pinion plate orientation to a third pinion plate orientation that is approximately 90° from the second pinion plate orientation.
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This application claims the benefit of U.S. Provisional Patent Application No. 61/704,673 entitled “ELECTRIC WALL BED AND LEG EXTENDER” and filed on Sep. 24, 2012 for Valeriy Guyvoronskiy, et al., which is incorporated herein by reference.
This invention relates to wall beds and more particularly relates to a mechanism to balance a wall bed.
Beds tend to take a lot of space in a room, even though they are not used during non-sleep hours. In many locations, such as apartments, mobile homes, etc., space is a premium and it is desirable to conserve space where possible. Wall beds are a solution to space savings. A wall bed is a bed that fits in a bed cabinet in a vertical position during non-sleep hours and that can be lowered to a horizontal position for sleeping, thus allowing space under where a bed would fit to be used for other purposes during non-sleep hours.
One challenge with wall beds is the weight of the bed frame, a mattress, bedding, a façade on the underside of the bed that mates with the wall, etc. Wall beds are often connected to a bed cabinet at a pivot point and the bed rotates from the vertical position to the horizontal position around the pivot point. As the wall bed is lowered, gravitational forces on the wall bed assembly can become very significant and can cause injury if the wall bed is lowered too fast.
Wall beds often have one or more legs that extend from the bed frame to the floor when the wall bed is in the horizontal position. The bed legs provide support so that the wall bed will support the weight of the wall bed and one or more users. It is desirable to hide the bed legs when the wall bed is in the vertical position.
A rotation apparatus for a wall bed is disclosed. A system also performs the functions of the apparatus. The rotation apparatus includes a rack plate with a T-shaped slot and a plurality of protrusions extending upright relative to the rack plate. The rack plate is movable relative to a frame between a first position, a second position, and a third position. The rotation apparatus includes a pinion plate rotatably coupled to the frame. The pinion plate includes a plurality of extensions that extend upright relative to the pinion plate. The pinion plate includes a lock pin movable within the T-shaped slot. When the rack plate is in the first position, the lock pin is positioned in a first location within the T-shaped slot, and as the rack plate moves from the first position to the second position, a first extension of the plurality of extensions engages a first protrusion of the plurality of protrusions. Engagement between the first extension and the first protrusion rotates the pinion plate in relation to the rack plate in a first direction from a first pinion plate orientation to a second pinion plate orientation that is approximately 90 degrees (“°”) from the first pinion plate orientation.
When the rack plate is in the second position, the lock pin is positioned in a second location within the T-shaped slot, and as the rack plate moves from the second position to the third position, a second extension of the plurality of extension engages a second protrusion of the plurality of protrusions. Engagement between the second extension and the second protrusion rotates the pinion plate in relation to the rack plate in the first direction from the second pinion plate orientation to a third pinion plate orientation that is approximately 90° from the second pinion plate orientation.
In one embodiment, the frame is a bed frame of a wall bed and the rotation apparatus includes a bed leg connected to the pinion plate. The bed leg rotates with the pinion plate. In another embodiment, the bed leg is in perpendicular to the bed frame when the rack plate is in the third pinion plate orientation. In another embodiment, the bed leg is coupled to the pinion plate through an opening in the frame where the opening includes a pivot point to which the pinion plate is rotatably coupled. In another embodiment, the frame is a bed frame of a wall bed and the rotation apparatus includes a rod connected to the rack plate that moves the rack plate from the first position to the third position as the bed frame moves from a vertical position to a horizontal position. In a further embodiment, the rod is positioned in a side rail of the bed frame.
In another embodiment, the rotation apparatus includes a stationary lever coupled to the rod and fixed at an angle from vertical. As the bed frame moves from the vertical position to the horizontal position, the stationary lever moves the rod such that the rod moves the rack plate from the first position to the third position. In another embodiment, the stationary lever is positioned at an angle approximately 135° from the bed frame in the vertical position, measured in the first direction. When the bed frame is the horizontal position, the stationary lever is positioned approximately 45° from relative to the bed frame, measured in the first direction.
In one embodiment, the frame is a bed frame of a wall bed and the frame attaches to a wall at a pivot point and the rack plate is connected to the frame at a location distal to the pivot point. In another embodiment, a face of the first extension that engages the first protrusion is oriented approximately perpendicular to a face of the second extension that engages the second protrusion and the first extension and the second extension are oriented to face the lock pin. In another embodiment, the first protrusion and the second protrusion include rollers. In another embodiment, the lock pin includes a roller. In another embodiment, the rack plate moves in a direction substantially in line with the frame when the rack plate moves between the first position and the third position. In yet another embodiment, the rack plate is slidably coupled to the frame.
A wall bed system is disclosed that includes a frame for a wall bed and a bed leg for the wall bed. The wall bed system includes a rack plate with a T-shaped slot and a plurality of protrusions extending upright relative to the rack plate. The rack plate is movable relative to the frame between a first position, a second position, and a third position. The wall bed system includes a pinion plate rotatably coupled to the frame. The bed leg is connected to the pinion plate. The pinion plate includes a plurality of extensions that extend upright relative to the to pinion plate. The pinion plate includes a lock pin movable within the T-shaped slot. When the rack plate is in the first position, the lock pin is positioned in a first location within the T-shaped slot, and as the rack plate moves from the first position to the second position, a first extension of the plurality of extensions engages a first protrusion of the plurality of protrusions. Engagement between the first extension and the first protrusion rotates the pinion plate in relation to the rack plate in a first direction from a first pinion plate orientation to a second pinion plate orientation that is approximately 90° from the first pinion plate orientation. The bed leg rotates with the pinion plate.
When the rack plate is in the second position, the lock pin is positioned in a second location within the T-shaped slot, and as the rack plate moves from the second position to the third position, a second extension of the plurality of extension engages a second protrusion of the plurality of protrusions. Engagement between the second extension and the second protrusion rotates the pinion plate in relation to the rack plate in the first direction from the second pinion plate orientation to a third pinion plate orientation that is approximately 90° from the second pinion plate orientation.
In one embodiment, the bed leg is in perpendicular to the frame when the pinion plate is in the third pinion plate orientation. In another embodiment, the frame attaches to a bed cabinet and/or a wall at a pivot point and the rack plate is connected to the frame at a location distal to the pivot point. In another embodiment, the wall bed system includes a bed cabinet mounted in a recess of a wall. The frame attaches to the bed cabinet at a pivot point. In another embodiment, the frame moves from a closed position to an open position. The frame is substantially horizontal in the open position. The bed leg is substantially perpendicular with the frame and extends into a wall cabinet in the closed position and the bed leg is substantially perpendicular to the frame in the open position extending between the frame and a floor in the open position. The bed leg supports the frame in the open position.
Another rotation apparatus includes a rack plate with a T-shaped slot and a plurality of protrusions extending upright relative to the rack plate. The rack plate is movable relative to a frame between a first position, a second position, and a third position. The frame is a bed frame of a wall bed and the rack plate moves in a direction substantially horizontal to the frame when moving from between the first position and the third position. The rack plate slidably coupled to the frame. The rotation apparatus includes a pinion plate rotatably coupled to the frame. The pinion plate includes a plurality of extensions that extend upright relative to the pinion plate. The pinion plate includes a lock pin movable within the T-shaped slot and the pinion plate is coupled to a bed leg. The rotation apparatus includes a rod connected to the rack plate. The rod moves the rack plate from the first position to the third position when the rod moves from a retracted position to an extended position. The rod moves from the retracted position to the extended position as the frame moves from a vertical position to a horizontal position.
When the rack plate is in the first position, the lock pin is positioned in a first location within the T-shaped slot, and as the rack plate moves from the first position to the second position, a first extension of the plurality of extensions engages a first protrusion of the plurality of protrusions. Engagement between the first extension and the first protrusion rotates the pinion plate in relation to the rack plate in a first direction from a first pinion plate orientation to a second pinion plate orientation that is approximately 90° from the first pinion plate orientation. When the rack plate is in the second position, the lock pin is positioned in a second location within the T-shaped slot, and as the rack plate moves from the second position to the third position, a second extension of the plurality of extension engages a second protrusion of the plurality of protrusions. Engagement between the second extension and the second protrusion rotates the pinion plate in relation to the rack plate in the first direction from the second pinion plate orientation to a third pinion plate orientation that is approximately 90° from the second pinion plate orientation.
In order that the advantages of the invention will be readily understood, a more particular description of the invention briefly described above will be rendered by reference to specific embodiments that are illustrated in the appended drawings. Understanding that these drawings depict only typical embodiments of the invention and are not therefore to be considered to be limiting of its scope, the invention will be described and explained with additional specificity and detail through the use of the accompanying drawings, in which:
Reference throughout this specification to “one embodiment,” “an embodiment,” or similar language means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment. Thus, appearances of the phrases “in one embodiment,” “in an embodiment,” and similar language throughout this specification may, but do not necessarily, all refer to the same embodiment, but mean “one or more but not all embodiments” unless expressly specified otherwise. The terms “including,” “comprising,” “having,” and variations thereof mean “including but not limited to” unless expressly specified otherwise. An enumerated listing of items does not imply that any or all of the items are mutually exclusive and/or mutually inclusive, unless expressly specified otherwise. The terms “a,” “an,” and “the” also refer to “one or more” unless expressly specified otherwise.
Furthermore, the described features, structures, or characteristics of the invention may be combined in any suitable manner in one or more embodiments. In the following description, numerous specific details are provided, such as examples of programming, software modules, user selections, network transactions, database queries, database structures, hardware modules, hardware circuits, hardware chips, etc., to provide a thorough understanding of embodiments of the invention. One skilled in the relevant art will recognize, however, that the invention may be practiced without one or more of the specific details, or with other methods, components, materials, and so forth. In other instances, well-known structures, materials, or operations are not shown or described in detail to avoid obscuring aspects of the invention.
The schematic flow chart diagrams included herein are generally set forth as logical flow chart diagrams. As such, the depicted order and labeled steps are indicative of one embodiment of the presented method. Other steps and methods may be conceived that are equivalent in function, logic, or effect to one or more steps, or portions thereof, of the illustrated method. Additionally, the format and symbols employed are provided to explain the logical steps of the method and are understood not to limit the scope of the method. Although various arrow types and line types may be employed in the flow chart diagrams, they are understood not to limit the scope of the corresponding method. Indeed, some arrows or other connectors may be used to indicate only the logical flow of the method. For instance, an arrow may indicate a waiting or monitoring period of unspecified duration between enumerated steps of the depicted method. Additionally, the order in which a particular method occurs may or may not strictly adhere to the order of the corresponding steps shown.
In one embodiment, the protrusions 204 and lock pin 306 are a solid material, such as metal. In another embodiment, one or more of the protrusions 204 and lock pin 306 include a covering. The covering may be a low resistance covering. For example, a low resistance covering on the lock pin 306 may allow the lock pin 306 to move more easily through the T-shaped slot 206 of the rack plate 202. In another example, a low resistance covering may allow the extensions 304 of the pinion plate 302 to slide more easily past the protrusions 204. In another embodiment, one or more of the protrusions 204 and lock pin 306 include a roller or similar device to allow lower friction movement of the lock pin 306 in the T-shaped slot 206 and extensions 304 past the protrusions 204.
In one embodiment, the lever 406 is a stationary lever 406 in a fixed position relative to the bed cabinet 108 such that when the bed frame 106 is lowered, the lever 406 remains fixed and pushes the rod 404 toward the rack plate 202.
The rotation apparatus 102 includes a connector 408 that connects to the pinion plate 302 through an opening 410. The opening 410, in one embodiment, serves as a pivot point for the rotation apparatus 102 to rotate the pinion plate 302. In the depicted embodiment, as the pinion plate 302 rotates, the connector 408 rotates, which also rotates the bed leg 104. The connector 408, in one embodiment, connects to the bed leg 104. In another embodiment, the pinion plate 302 connects directly to the bed leg 104. The operation of the rotation apparatus 102 is described in more detail in relation to
The rotation apparatus 102, in one embodiment, includes slides 412 mounted above and below the rack plate 202. In one embodiment, the slides 412 are slidably coupled to the rack plate 202 and restrain the rack plate 202 to slide in a direction in line with a direction of the side rail 402 and rod 404. An arrow 414 indicates the direction in line with the direction of the side rail 402 that the rack plate 202 moves. The slides 412, in the depicted embodiment, include slots as shown sized to accommodate a thickness of the rack plate 202. In another embodiment, the rack plate includes slots and the side rail 402 includes pins, rods, or another device to restrain the rack plate 202 and allow the rack plate 202 to move between the first and third positions. One of skill in the art will recognize other mechanisms to restrain and guide the rack plate 202 so that the rack plate 202 moves between the first position and the third position. The slides 412 and/or the rack plate 202 may include a low-friction coating, bushing, etc. to reduce friction between the rack plate 202 and slides 412.
The lever 406, in one embodiment, is fixed with respect to the bed cabinet 108 so that when the bed frame is in the stored, vertical position, the lever 406 remains fixed and the bed frame 106 rotates relative to the lever 406. When the side rail 402 is in the horizontal position, the lever 406 is at a 45° angle with respect to the side rail 402 so that that the lever 406 is in an extended position. The rotation of the bed frame 106 as the bed frame 106 moves from a horizontal position to a vertical, stowed position (i.e. clockwise for the inside view) causes the end of the lever 406 attached to the rod 404 to retract away from the leg end of the bed frame 106 so the lever 406 is 135° relative to the side rail 402 in a retracted position, which causes the rod 404 to apply a force to move the rack plate 202 in a direction toward the lever 406, which causes the bed leg 104 to rotate counterclockwise to a stowed position. The length and position of the lever 406 may be chosen to select an amount that the rack plate 202 moves during movement of the bed frame 106 from the vertical position to the horizontal position. Detail C also depicts the rack plate 202 with the lock pin 306 of the pinion plate 302 in the T-shaped slot 206.
The first extension 304A is positioned above the pivot point 602, so as the rack plate 202 moves away from the lever 406 (right to left in
Note that as the bed frame 106 is raised back to the vertical position, the rack plate 202 moves in a direction away from the end of the bed frame 106 toward the lever 406 and the second protrusion 204B will contact the second extension 304B and the bed leg 104 and the pinion plate 302 rotate clockwise. As the rod 404 continues to move the rack plate 202, the rotation apparatus 102 rotates the bed leg 104 and pinion plate 302 and the rotation apparatus 102 moves to the second position and then to the first position in an order opposite that described above with respect to
The bed moving apparatus 700, in one embodiment, includes a fixed plate 702 mounted on a vertical wall of a bed cabinet 108, and a rotating plate 704 rotatably coupled to the fixed plate 702 at a first pivot point 706. The rotating plate 704 is mounted to a bed frame 106. When the bed frame 106 is in a vertical position, the rotating plate 704 is approximately parallel to the fixed plate 702, and when the bed frame 106 is in a horizontal position, the rotating plate 704 is approximately perpendicular to the fixed plate 702. In the vertical position, where the rotating plate 704 and fixed plate 702 are described as parallel, the fixed plate 702 and rotating plate 704 are substantially aligned. For example, a vertical line 718 relative to the fixed plate 702 through the first pivot point 706 is parallel to a line 720 passing through the rotating plate 704 and first pivot point 706 that aligns with the bed frame 106 so the lines are “parallel.” When the bed frame 106 moves to the horizontal position, this line 720 through the first pivot point 706 and aligned with the bed frame 106 is perpendicular to the vertical line 718 aligned with the fixed plate 702.
The bed moving apparatus 700, in one embodiment, includes a gas spring 708 with a first end 708A and a second end 708B. The first end 708A of the gas spring 708 is rotatably coupled to the fixed plate 702, and the second end 708B of the gas spring 708 is rotatably coupled to the rotating plate 704. Typically, the gas spring 708 opposes gravitational force acting on the bed frame 106 as the bed frame 106 moves from the horizontal position to the vertical position.
Typically the gas spring 708 is sized based on an amount of force required so that as the bed frame 106 is lowered, the bed frame 106 can be lowered with significantly less force than if the gas spring 708 were not present. The gas spring 708 is typically sized based on a distance from the first pivot point 706, a weight of the bed frame 106 with a mattress, bedding, etc., and to gravitational forces. One of skill in the art will recognize how to size a gas spring to provide adequate opposing force and a desired rate of movement of the bed frame 106.
The gas spring 708 is also sized to fit between the location where the first end 708A is coupled to the fixed plate 702 and the location where the second end 708B is coupled to the rotating plate 704 for an entire range of motion of the bed frame 106 between the vertical position and the horizontal position. In one embodiment, the fixed plate 702 and the rotating plate 704 are shaped to so that when the bed frame 106 is in the vertical position, the gas spring 708 will be offset from the first pivot point 706. For example, the gas spring 708 may be horizontally offset from the fixed plate 702 as depicted so that when the bed frame 106 is in the vertical position, the gas spring 708 is recessed in a direction into the bed cabinet 108 and inset from the vertical line 718 bisecting the first pivot point 706. The gas spring 708 may be positioned to fit between the bed cabinet 108 and the bed frame 106 when the bed frame 106 is in the vertical position. Offsetting, the gas spring 708 may allow movement of the gas spring 708 without interference with the bed frame 106 or fixed plate 702 and may allow the gas spring to fit in the bed cabinet 108 more easily.
In one embodiment, the bed moving apparatus 700 includes an electrically activated linear actuator 710 with a first end 710A and a second end 710B. The first end 710A of the linear actuator 710 is rotatably coupled to the fixed plate 702 and the second end 710B of the linear actuator 710 is rotatably coupled to the rotating plate 704. The electrically activated linear actuator 710 includes a housing 712 and a piston 714 within the housing 712 that extends outward from the housing 712 as the bed frame 106 moves to the vertical position, and that contracts into the housing 712 as the bed frame 106 moves to the horizontal position. The linear actuator 710, in one embodiment, is sized with enough force to move the bed frame 106 from the vertical position to the horizontal position and back with the gas spring 708 in place providing an opposing force to gravitational forces on the bed frame 106.
The linear actuator 710 may be positioned to be offset from the vertical line 718 bisecting the first pivot point 706 and from the gas spring 708 to allow movement of the linear actuator 710 and the gas spring 708 as the bed frame 106 moves from the vertical position to the horizontal position. In one embodiment, the gas spring 708 is positioned between the vertical line 718 and the linear actuator 710, as depicted in
In another embodiment, the second end 710B of the linear actuator 710 is coupled to the rotating plate 704 at a location that is vertically offset from where the second end 708B of the gas spring 708 connects to the rotating plate 704 (see
The linear actuator 710, in one embodiment, includes a worm gear that moves the piston 714 into and out of the housing 712. In another embodiment, the linear actuator 710 includes a reversible electric motor 716, and powering the electric motor 716 in one direction moves the bed frame 106 from the vertical position to the horizontal position and powering the electric motor 716 in the opposite direction moves the bed frame 106 from the horizontal position to the vertical position. In another embodiment, the linear actuator 710 includes one or more gears and/or one or more belts to transfer force from the electric motor 716 to moving the piston 714 in and out of the housing 712. In another embodiment, the linear actuator 710 includes mechanical means to reverse motion of the piston 714 from in to out while the electric motor 716 turns in one direction. One of skill in the art will recognize other ways to configure a linear actuator 710 with a housing 712 and a piston 714 that extends in and out of the housing 712 to raise and lower the bed frame 106.
In one embodiment, the fixed plate 702 and the rotating plate 704 include the first pivot point 706 and connections to the gas spring 708 and linear actuator 710. For example, the fixed plate 702 may be a single plate extending from at least the first pivot point 706 long the bed cabinet 108 to connections with the gas spring 708 and linear actuator 710. Likewise the rotating plate 702 may be a single plate extending from at least the first pivot point 706 along the bed frame 106 to connections with the gas spring 708 and linear actuator 710.
In another embodiment, the fixed plate 702 includes two or more sections where one section is a bracket mounted on the bed cabinet 108 near the first pivot point 706, and one or more sections are mounted near where the first end 708A of the gas spring 708 and the first end to 710A of the linear actuator 710 are connected. The sections of the fixed plate 702 may be independent from each other and may use the bed cabinet 108 for structural support. In another example, the rotating plate 704 includes two or more sections where one section is a bracket mounted on the bed frame 106 near the first pivot point 706, and one or more sections are mounted on the bed frame 106 near where the second end 708B of the gas spring 708 and the second end 710B of the linear actuator 710 are connected. The sections of the rotating plate 704 may be independent from each other and may use the bed frame 106 for structural support.
In one embodiment, the bed moving apparatus 700 is included on one side of a bed frame 106. In another embodiment, the bed moving apparatus 700 is included on both sides of the bed frame 106. In another embodiment, one side of the bed frame 106 includes a bed moving apparatus 700 with a gas spring 708 and a linear actuator 710 while the other side of the bed frame includes a gas spring 708 with no linear actuator 710. In yet another embodiment, one side of the bed frame 106 includes a bed moving apparatus 700 with a gas spring 708 and a linear actuator 710 while the other side of the bed frame includes a linear actuator 710 with no gas spring 708. In another embodiment, both sides of the bed frame 106 include a bed moving apparatus 700 with a gas spring 708 and a linear actuator 710. In one embodiment, where both sides of a bed frame 106 include a linear actuator 710, the wall bed system 100 may include a control system to operate both linear actuators 710 simultaneously. For example, one linear actuator 710 may be a master that controls a second linear actuator 710. In another embodiment, the bed moving apparatus 700 for one side of a bed frame 106 includes two or more gas springs 708 and/or two or more linear actuators 710.
In one embodiment, the alternate bed moving apparatus 900 includes a fixed plate 902 mounted on a vertical wall of a bed cabinet 108 and a rotating plate 904 rotatably coupled to the fixed plate 902 at a first pivot point 906. The rotating plate 902 is mounted to a bed frame 106. When the bed frame 106 is in the vertical position the rotating plate 904 is approximately parallel to the fixed plate 902, and when the bed frame is in the horizontal position the rotating plate 904 is approximately perpendicular to the fixed plate 902.
The alternate bed moving apparatus 900 includes a first lever arm 918 with a first end and a second end. The first end of the first lever arm 918 is rotatably coupled to the fixed plate 902. The alternate bed moving apparatus 900 includes a second lever arm 920 with a first and a second end. The first end of the second lever arm 920 is rotatably coupled to the first lever arm 918 at a point between the first end and the second end of the first lever arm 918. The second end of the second lever arm 920 is also rotatably coupled to the rotating plate 904 at a position that is a first horizontal distance 924 from the first pivot point 906.
The alternate bed moving apparatus 900 includes a gas spring 908 with a first end 908A and a second end 908B. The first end 908A of the gas spring 908 is rotatably coupled to the fixed plate 902, and the second end of the gas spring 908 is rotatably coupled to the second end of the first lever arm 918. The gas spring 908 opposes a gravitational force acting on the bed frame 106 as the bed frame 106 moves from the horizontal position to the vertical position.
The alternate bed moving apparatus 900 is advantageous over the bed moving apparatus 700 of
In one embodiment, the first end of the first level arm 918 is coupled to the fixed plate 902 at the first pivot point 906. In another embodiment, the first end of the first lever arm 918 is coupled to the fixed plate 902 at a point that is offset from the first pivot point 906. For example, the first end of the first lever arm 918 may be coupled to the fixed plate 902 a particular distance. For instance, the first end of the first lever arm 918 may be coupled to the fixed plate 902 a first vertical distance 926 below the first pivot point 906. In another instance, the first end of the first lever arm 918 may offset from the first pivot point 906 a second horizontal distance 928.
In one embodiment, the second lever arm 920 is coupled to the first lever arm 918 at a second pivot point 922. The second pivot point 922 is off center and such that the second pivot point 922 is between a center of the first lever arm 918 and the second end of the first lever arm 918. In one embodiment, the second lever arm 920 is less than half the length of the first lever arm 918.
In another instance, the particular distance that the first end of the first lever arm 918 is offset from the first pivot point 906 and the total distance includes a first vertical distance 926 and a second horizontal distance 928. The offset from the first pivot point 906 creates a force dynamic that differs from when the first end of the first lever arm 918 is coupled to the fixed plate 902 at the first pivot point 906. The offset of the first pivot point 906 to the coupling the first end of the first lever arm 918 to the fixed plate 902, in one embodiment, is kept to a minimum. In one embodiment, the first end 908A of the gas spring 908 is rotatably coupled to the fixed plate 902 at a third pivot point 932 and the third pivot point 932 is positioned a second vertical distance 930 above the first pivot point 906. The second vertical distance 930, in one embodiment, is sized to accommodate the gas spring 908.
With the first lever arm 918 and the second lever arm 920 connected as shown in
In one embodiment, the alternate bed moving apparatus 900 includes an electrically activated linear actuator 910. The linear actuator 910 includes a first end 910A and a second end 910B. The first end 910A of the linear actuator 910 is rotatably coupled to the fixed plate 902, and the second end 910B of the linear actuator 910 is rotatably coupled to the rotating plate 904. The electrically activated linear actuator 910 includes a housing 912 and a piston 914 within the housing 912 that extends outward from the housing 912 as the bed frame 106 moves to the vertical position, and that contracts into the housing 912 as the bed frame 106 moves to the horizontal position. The linear actuator 910, in one embodiment, is substantially similar to the linear actuator 710 of the bed moving apparatus 700 of
In one embodiment, the linear actuator 910 is connected to the rotating plate 904 at a position that is horizontally offset from the first pivot point 906 at a location such that the second end of the second lever arm 920 is attached to the rotating plate 904 between the location that the second end 910B of the linear actuator 910 is connected to the rotating plate 904 and the first pivot point 906. In another embodiment, the first end 910A of the linear actuator 910 is connected to the fixed plate 902 at a position that is horizontally offset from a vertical line 934 extending through the first pivot point 906 at a location such that the first end 908A of the gas spring 908 is attached to the fixed plate 902 between the location that the first end 910A of the linear actuator 910 is connected to the fixed plate 902 and the vertical line 934. As with the bed moving apparatus 700 of
In another embodiment, a user provides a force to move the bed frame 106 from the vertical position to the horizontal position and back to the vertical position. In another embodiment, the alternate bed moving apparatus 900 includes a motor (not shown) that moves the bed frame 106 from the vertical position to the horizontal position and back. For example, the motor may be coupled to the bed frame through gears, through gears and a chain, through gears and a belt, or the like. In another embodiment, the alternate bed moving apparatus 900 includes a pneumatic pump with appropriate pistons, tubing, etc. to move the bed frame 106 from the vertical position to the horizontal position and back. One of skill in the art will recognize other means to move the bed frame 106 from the vertical position to the horizontal position and back.
In one embodiment, the alternate bed moving apparatus 900 is designed so that the length of the first lever arm 918, the length of the second lever arm 920, and the second pivot point 922 where the first end of the second lever arm 920 is coupled to the first lever arm 918 are chosen to provide an upward force between a vertical position and a position of about 15 degrees from vertical, a substantially balanced force between about 15 degrees from vertical to about 80 degrees from vertical, and a downward force between about 80 degrees from vertical to the horizontal position. In the embodiment, providing an upward force (i.e. a force moving the bed frame 106 to the vertical position) from vertical to about 15 degrees from vertical beneficially provides a force to keep the bed frame in the vertical position when the bed frame 106 is between vertical and about 15 degrees of vertical. In other embodiments, the alternate bed moving apparatus 900 may be designed to provide a vertical force for other angles from vertical, such as 20 degrees, 25 degrees, 30 degrees, etc.
Also, beneficially, having downward force from about 80 degrees from vertical to the horizontal position (i.e. 90 degrees from vertical) provides a force that allows the bed frame to return to the horizontal position when lifted a small amount, or up to about 80 degrees from vertical. In other embodiments, the alternate bed moving apparatus 900 may be designed with a downward force for other angles, such as 75 degrees from vertical, 70 degrees from vertical, etc. Also, beneficially the alternate bed moving apparatus 900 includes a substantially balanced force between about 15 degrees from vertical to about 80 degrees from vertical. Hereinafter, a “balanced force” is a neutral force where the bed frame 106 would not move up or down or a relatively small upward or downward force. For example, as
The present invention may be embodied in other specific forms without departing from its spirit or essential characteristics. The described embodiments are to be considered in all respects only as illustrative and not restrictive. The scope of the invention is, therefore, indicated by the appended claims rather than by the foregoing description. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.
Lisnyak, Gennadiy, Guyvoronskiy, Valeriy
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