A head restraint with a basic structure which serves to adjust the head restraint and to receive a person's head. The basic structure has a holding structure and at least one framework structure, wherein the framework structure has flexurally elastic flanks and deflectable cross struts which lie between the flanks and are arranged on the flanks via an elastic connector, as a result of which a force pulse which acts on the cross struts of the at least one framework structure via a flexurally elastic flank and which acts on a front side of the at least one framework structure from one direction causes a compensating, autoreactive deformation of the at least one framework structure at another point in the opposite direction.
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1. A head restraint, comprising:
a support structure; and
at least one framework structure, the framework structure comprising:
flexurally elastic flanks, the flexurally elastic flanks defining a front plate and a rear plate of the at least one framework structure; and
deflectable cross struts enclosed between the flanks and are arranged on the flanks via an elastic connector, as a result of which a force pulse which acts on the cross struts of the at least one framework structure via one of the flexurally elastic flanks and which acts on a front side of the at least one framework structure from one direction causes a compensating, autoreactive deformation of the at least one framework structure at another point in an opposite direction.
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wherein the framework structure is arranged pivotable on a framework structure pivot axis relative to the support structure, and
wherein the position of the framework structure relative to the support element and thereby relative to the backrest depending on the backrest tilt is configured to be adjusted further manually or automatically.
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This nonprovisional application is a continuation of International Application No. PCT/EP2012/001582, which was filed on Apr. 12, 2012, and which claims priority to German Patent Application No. DE 10 2011 016 959.8, which was filed in Germany on Apr. 13, 2011, and which are both herein incorporated by reference.
1. Field of the Invention
The present invention relates to a head restraint with a basic structure which serves to adjust the head restraint and to receive a person's head.
2. Description of the Background Art
“Function-integrated, bionic car seats” are known from the prior art. The particular feature of these seats lies in the design of the backrest, which utilizes a fin ray principle. The use of this principle and the basic structure, the so-called fin ray structure, have already been described in EP 1 040 999 A2 for the construction of structural elements, such as backrests and seat areas.
A fin ray principle can be observed in fish. It is based on the special structure of the fin rays of fish. When a point is pressed, the principle causes the fin ray to move opposite to this pressure direction. The fin ray reacts to the pressure with counterpressure. This becomes possible because of the special structure of the fin ray with two flexible struts, which converge at a tip and there grow together solidly. Cross struts, which keep the flanks at a distance and allow elastic movements, are located between the two elastic flanks. If the tail ray is held firmly at the base and the middle of the fin blade is pressed with a finger, the fin tip contrary to expectations moves opposite to the pressing direction of the finger.
This operating principle was realized technically in a backrest structure of a car seat in the following manner: Two flexible flanks made of thermoplastic fiberglass composite (a so-called organic sheet) form the front and back of the backrest. These are attached at the bottom to the backrest base, run together tapering upwards, where their ends are connected. Struts attached in an articulated manner to the flanks connect the front and back sides and keep these at a distance. Such a backrest also provides support in the lumbar area, yields in the shoulder region mostly toward the back, and thereby simultaneously reduces the distance of a head cushion of a head restraint to the head of a seat occupant. In large displacements, as may also occur, for example, in a rear-end collision, whiplash injury can be effectively countered with the aid of such a backrest structure. Thus, an anti-whiplash effect in the head area can be achieved with such a backrest structure.
A vehicle seat that utilizes the fin ray principle is described in the publication DE 10 2005 054 125 B3. The backrest frame of the vehicle seat comprises a construction built on the fin ray principle in a frame-like fashion; the construction comprises a rigid rear wall, a flexibly formed plate-like front wall, and cross struts arranged between them. The cross struts extend in their longitudinal direction along the vehicle seat width direction. The front wall and rear wall, in contrast, have a longitudinal extension in the vehicle height direction. The publication provides a backrest of a vehicle seat, which can be deformed in a simple way by using the fin ray principle both in the lumbar and in the shoulder region with mutual interdependence.
Thus far, in the automotive sector it was only envisaged to develop a backrest whose upper part functions as a head restraint in a crash. The upper part of the backrest moves forward in the crash and thus prevents the head from falling backwards and the cervical spine from hyperextending. As mentioned above in the event of a crash, the so-called anti-whiplash effect is achieved thereby for the head of a vehicle occupant.
It is therefore an object of the present invention to provide a single head restraint with a basic structure which serves to adjust the head restraint and to receive a person's head. The use of a fin ray principle for the head restraint is also provided according to an embodiment of the invention.
The head restraint of the invention with a fin ray design and the mode of action according to the fin ray principle is intended to be used not only in passenger vehicles but its application is also proposed for all vehicles, for example, also airplanes, buses, trains, and ships, or the like.
The head restraint according to the invention is given a fin ray structure or, in other words, an intelligent reactive structure, which functions or reacts using bionic approaches, as will be explained hereafter.
According to an embodiment of the invention, a support structure and the autoreactive structure in the nature of the fin ray design are proposed for the basic structure of the head restraint, whereby the autoreactive structure has a function that operates according to the explained fin ray principle.
It is provided that the basic structure comprises the support structure and the at least one autoreactive framework-like structure, called a framework structure below, whereby the framework structure has flexurally elastic flanks and deflectable cross struts which lie between the flanks and are arranged on the flanks via an elastic connector, as a result of which a force pulse which acts on the cross struts of the at least one framework structure via a flexurally elastic flank and which acts on a front side of the framework structure from one direction causes a compensating, autoreactive deformation of the at least one framework structure at another point in the opposite direction.
In an embodiment of the invention, the force acting in a direction generates the force pulse, which is transmitted via a person's head with the formation of a point of impact of the head or an area of impact of the head on the front side of the framework structure. The head restraint is adjusted in the opposite direction at another point, in a horizontal line transverse to the direction of the acting force, at least on one side to the side of the point of impact or to the area of impact of the force pulse.
The framework structure via the autoreactive adjustment to the side of the point of impact or area of impact of the force pulse in the opposite direction to the force pulse forms a type of side wing.
Contrary to the prior art, particularly a changed orientation of the framework structure is provided. In an embodiment of the invention, the flexurally elastic flanks of the at least one framework structure in the head restraint can be arranged in a transverse direction in a horizontal line transverse to the direction of the force producing the force pulse. In a further preferred embodiment of the invention, the cross struts of the at least one framework structure in the head restraint are arranged substantially in the vertical direction in the vertical line transverse to the direction of the force producing the force pulse.
In a further embodiment of the invention, the second flexurally elastic flank of the at least one framework structure can be connected at least partially to the support structure.
It is provided further to generate different, desired deformations of the framework structure that the framework structures have a triangular or a rectangular shape, whereby a plurality of framework structures of the same shape or different shapes can be assembled to form a multi-framework structure.
In an embodiment of the invention it is proposed that the at least one framework structure, connected to the support structure, of the head restraint can be arranged on a backrest as a single head restraint via the support rods, connected to the support structure, or the at least one framework structure of the head restraint is integrated into a structure of a backrest.
In an embodiment of the invention, separate “comfort side wings,” which are attached to the support structure, can be formed as the autoreactive framework structure. It is provided that the at least one framework structure is used to form the side wings, arranged on a support element of the support structure, whereby the side wings can be brought autoreactively out of a starting position into a comfort position and back in the direction of travel.
A cushion element, which is a foam part provided with a cover, can be arranged on the framework structure.
It is provided, in addition, that the framework structure of the side wings and the cushion element can be formed as a separate fin ray cushion element separable from the head restraint.
It is provided further that a sliding plane can be formed between the framework structure and the cushion element, whereby the sliding plane is arranged between a rear side of the cushion element and a front side of the framework structure of the side wings, in which the facing and adjacent areas of the back of the cushion element and the front side of the framework structure form a friction pair with a low friction coefficient.
In an embodiment of the invention, the foam part of the head restraint can be formed by a middle foam part and each side wing by an edge foam part and/or a corner foam part. In a preferred embodiment variant, the middle foam part is made of a softer foam and the edge foam part and/or the corner foam part of a harder foam, compared with the middle foam part made of the softer foam. In a further embodiment variant, the middle foam part can be made of a softer viscoelastic foam and the edge foam part and/or the corner foam part of a harder viscoelastic foam, compared with the softer viscoelastic foam of middle foam part. The associated advantageous effects are described in the description.
The support structure for receiving the framework structure of the side wings can have a trough-shaped formation.
It is provided further that the deflectable cross struts, lying between the flexurally elastic flanks, close to the flexurally elastic flanks form hinge sites or joint sites, whose elasticity is influenced in an advantageous manner by a performed material weakening.
To increase comfort further, it is proposed in an embodiment that the framework structure of the side wings in their starting position takes on a “V shape,” in which the side wings in the bottom area emerge “dish-like” forward toward an occupant's head from a plane in the normal installation position in the direction of travel.
The framework structure of the side wings in a further embodiment in their starting position forms a contact area for the head in the “V shape,” in that the side wings of the framework structure in their starting position lie in a plane, but at least in the bottom area of the side wings on the framework structure at least one foam part is arranged, emerging “dish-like” forward toward an occupant's head.
In an embodiment of the head restraint, the “dishing” is provided in that at least one corner foam part is arranged on the framework structure of each side wing, as a result of which in the starting position of the head restraint, in which the side wings lie in one plane, a dishing of the contact area of the head can be effected.
Further, an embodiment of the framework structure has proven advantageous in that, proceeding from an axially symmetric central axis of the head restraint or the side wings, a distance and/or length of the cross struts, oriented vertically between the flexurally elastic flanks in the normal installation state of the head restraint, decrease from inside to the outside.
It is proposed to improve the stability of the framework structure that a bottom area of the framework structure of the side wings is made reinforced and/or has stiffening.
In addition, according to an embodiment of the invention, the side wings, formed as the framework structure, on the front side of the framework structure in the area of the central axis can have an opening, in which an absorbing element accessible from the front side is arranged, which is a foam part, particularly in the fashion of a “pressure mushroom,” whereby in particular a viscoelastic foam is used.
An advantageous effect, which is achieved by the use of the viscoelastic foam, will be described in greater detail in the following exemplary embodiment.
It is proposed, in addition, that the framework structure of the side wings has reinforcing elements, which increase an adjustment path of the side wings from the starting position to the comfort position and back, which will also be discussed in greater detail in the associated exemplary embodiment.
In an embodiment variant the head restraint can be arranged pivotable on a head restraint pivot axis relative to a backrest, whereby the position of the head restraint relative to the backrest and thereby the position of the framework structure depending on the backrest tilt can be adjusted further manually or automatically to a more optimal position.
In another embodiment variant, the framework structure can be arranged pivotable on a framework structure pivot axis relative to the support element, whereby the position of the framework structure relative to the support element and thereby relative to the backrest depending on the backrest tilt can be adjusted further manually or automatically to a more optimal position.
Further scope of applicability of the present invention will become apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.
The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus, are not limitive of the present invention, and wherein:
The invention will be described below. For the purposes of the present description, the conventional direction of travel of a vehicle is designated with “+x” (“plus x”), and the direction opposite to its conventional direction of travel with “−x” (“minus x”); the direction in the horizontal line transverse to the x-direction is designated with “y” and the direction in the vertical line transverse to the x-direction with “z.” This terminology for the spatial directions in Cartesian coordinates corresponds to the coordinate system generally used in the automotive industry.
If an “autoreactive” structure is discussed below, then this means a “reactive” framework structure, which by using bionic approaches obeys the previously described fin ray principle and automatically alters its form due to an acting force pulse.
Various Embodiments of Autoreactive Framework Structures 120 for Use in a Head Restraint 100 are Described Below:
The deformation of triangular autoreactive framework structure 120 can be seen in
The behavior is different, as
The deformation of rectangular autoreactive framework structure 120 can be seen in
The behavior is different, as
The deformation of an autoreactive double framework structure can be seen in
The particular feature of the embodiment of framework structure 120, which is shown at the very top in
The particular feature of the embodiment below it of framework structure 120 is that cross struts 123 form a <V> in the central area of framework structure 120.
The special feature of the embodiment, again below it, of framework structure 120, which is shown as the third from the top in
The embodiment, which is shown as the second from the bottom in
Finally, the embodiment shown at the very bottom in
The particular deformation behavior of framework structures 120, shown from top to bottom in the sectional illustrations of
Different design forms of basic structures 120 of a head restraint 100 will be described below, which are formed with the previously described embodiments of autoreactive framework structures 120. These design forms are only exemplary. It is understood that the previously described and also other manifoldly formed embodiments and design variants and combinations thereof can be used to form the embodiments of basic structures 120 of a head restraint 100.
The Design Forms Described Below can have the Following in Common:
When head K exerts a force pulse on the first flexurally elastic flank 121 by a force F in the −x-direction, a compensating autoreactive deformation of framework structure 120 is produced at another point in the opposite direction in the +x-direction. The force pulse can be transmitted in a point-like manner at a point of impact P or moreover over the further course of the head movement via an area of impact A to head restraint 100. The side areas of framework structure 120 give way with the formation of a type of side wings 101 substantially in the +x-direction, as is made clear with the direction arrows shown in
Slumber Head Restraint:
In
Crash-Active Head Restraint:
The top and bottom illustrations of
According to
This function of the formation of a contact surface 126, formed more greatly on one side, in the event of a force pulse acting asymmetrically relative to the x-direction on front side 120V of head restraint 120 also applies to the slumber head restraint previously described in
The described possible head restraints 100 in an advantageous manner therefore have safety and comfort functions in the design as crash-active head restraints or slumber head restraints.
A lower technical effort is needed for the described head restraints 100, because no actuators such as, for example, mechanical or pneumatic or electrical controls, are necessary. In comparison with other actuator systems for head restraint adjustment, an automatic reaction without additional actuators occurs in these autoreactive head restraints. The autoreactive head restraints are simple in structure, inexpensive, and particularly very light, so that in a further advantageous manner the result is a weight reduction of head restraint 100.
Due to the safety function a gain in safety is possible with a low technical effort, whereby in an advantageous manner an automatic and load-dependent autoreactive adjustment of the head restraint contour occurs, which proceeds from the person and is transmitted via head K to head restraint K 100 and which can be used advantageously to avoid the whiplash effect of a person's head K.
Finally, it is pointed out that a head restraint 100 with an autoreactive framework structure 120 can be arranged not only as a single head restraint via support rods 400 on a backrest 200, but that head restraint 100 can also be integrated into the structure of a backrest 200. In this respect, then a backrest 200 with a head restraint 100 with an autoreactive framework structure 120 results, whereby backrest 200 itself can be formed with an autoreactive framework structure.
Other innovative details on the development of head restraints 100 with an autoreactive framework structure are described in the following figures. These details supplement the previously described basic principle.
Autoreactive Actuation of the Head Restraint:
Through the use of autoreactive framework structures 120, which are employed as side wings 101 of head restraint 100 in
In
Side wing 101 according to the shown arrow is moved closer to the side area of a head K not shown in greater detail. This comfort position is brought about with utilization of the fin ray principle, when during movement of head K in the −x-direction a rear side of head K strikes the area of impact A with the force F.
An autoreactive actuation of side wings 101 of head restraint 100 results. In other words, a head-weight-activated autonomous raising of side wings 101 occurs in terms of a movement of side wings 101 from the starting position opposite to the direction of force, acting in the −x-direction, into the comfort positions in the +x-direction.
If the force F has not yet acted or no longer acts on autoreactive framework structure 120, side wings 101 are unstressed and are still in the starting position or again adopt the starting position independently when they are again unstressed.
In an advantageous manner, an automatic adjustment of side wings 101 to the comfort positions and an automatic return to the starting position result. Depending on how great the force F is that acts on side wings 101, an optimized, independent contour adjustment of side wings 101 to the back of the head or the side areas of the occupant's head K occurs.
A comparison between
Design of a Sliding Plane and Formation of a Head Box:
Autoreactive framework structure 120, which forms side wings 101, is attached to head box 111. A cover 127 is also arranged on the front side 120V of head restraint 100. It is proposed that said cover 127 on its side facing autoreactive framework structure 120 also has a foam lining, so that a contact area 126 of head K forms on the head-side cushion element 131, which is arranged above autoreactive framework structure 120 formed as side wings. Said cushion element 131 can be formed independent of the padding of the previously described head box 111.
To keep the friction as low as possible between cushion element 131, which, different from what is shown, is placed around side wings 101 to head box 111, it is proposed to make provisions between cushion element 131 below autoreactive framework structure 120 in a sliding plane 140 extending in the z-direction to keep the friction coefficient between the inner side of cushion element 131 and the front side of autoreactive framework structure 120 as small as possible.
In a first embodiment variant, it is proposed that an additional structural element in the nature of a friction-reducing film, particularly a PE film, be arranged between cushion element 131 below autoreactive framework structure 120.
In a second embodiment variant, a friction-reducing coating is proposed.
In a third embodiment variant, it is proposed to provide at least one of the surfaces that face one another of autoreactive framework structure 120 or of cushion element 131 with a wetting agent, whereby a release wax is proposed in particular.
It is essential in order to impede as little as possible the function, i.e., the relative movement of cushion element 131 towards autoreactive framework structure 120, that the facing adjacent surfaces of cushion element 131 and framework structure 120 form a friction pair.
In the exemplary embodiment illustrated in
Absorbing element 150 is arranged on the bottom of the trough, whereas the rising side areas of the trough form the back of side wings 101. Autoreactive framework structure 120 therefore on its side facing head box 111 has a formation 111C, which is formed as a trough-shaped contour.
It turned out that the effectiveness of the autoreactive function of framework structure 120 during adjustment of side wings 101 from the starting position to the comfort position and back is supported when box section 111 has an analogous formation 111C on its side facing framework structure 120. According to the exemplary embodiment, head box 111 therefore also has a trough-like contour.
Hinge Structure of the Framework Structure:
Flexurally elastic flanks 121, 122 are also called straps and the cross struts 123 are also called cross ribs.
Joints or hinges, made as single or multiple parts, are formed as connector 124 between straps 121, 122 and cross ribs 123.
A one-part design makes possible in an advantageous manner the production of the autoreactive framework structure in one work step from one and the same material.
A two-part construction makes possible in an advantageous manner the production of the autoreactive framework structure 120 from different materials in a number of work steps.
The embodiment of the hinge or joint in a first preferred embodiment can occur in such a way that the hinge site or the joint site, for example, between strap 121 and cross rib 123 occurs through inwardly directed projections 123A on both sides in cross rib 123, by which the elasticity of the hinge site or the joint site can be influenced.
The left illustration in
The right illustration in
This second preferred embodiment is advantageous insofar as during movement of side wings 101 from the starting position to the comfort position the resistance at the site of material weakening of cross rib 123 at the connection site to strap 121 is minimal.
Cross rib 123 or cross ribs 123 therefore can be easily shifted and without great resistance within strap 121, 122, so that the adjustment from the starting position to the comfort position already occurs at only low force application F.
Another advantage of the one-sided projection 123A further is that the material thickness of cross rib 123 can be fully utilized to provide the material weakening on the side of cross rib 123 on which buckling of cross rib 123 relative to strap 121 occurs if side wing 101 is adjusted from its starting position to its comfort position.
On the other hand, the resetting of side wings 101 from the comfort position to the starting position is supported, because the opposite area in the one-sided projection 123A is not weakened in terms of material, because cross rib 123 is tensioned relative to strap 121 during movement from the starting position to the comfort position. During the resetting, cross rib 123 pushes back to it starting position, as a result of which the resetting of side wing 101 is supported by the pretensioning arising in the particular cross rib 123 during movement from the starting position to the comfort position.
As
At the connecting sites, projection 123A between flexurally elastic flank 121 (strap) and cross strut 123 (cross rib) is made on the right side and at the opposite connecting site, projection 123A between flexurally elastic flank 122 (strap) and cross strut 123 (cross rib) is made on the left. By this alternating arrangement of the projections, the buckling movement of autoreactive framework structure 120 of side wing 101 is promoted from the starting position to the comfort position and back.
Embodiment of a V Shape of the Contact Area of the Head Restraint:
It turned out that a slight V shape of side wings 101 is perceived as pleasant in terms of comfort. This type of V shape is also called “dishing” of the contact area.
Within the V shape, in addition greater “dishing” of side wings 101 in the bottom area of head restraint 100 relative to the top area of head restraint 100 is perceived as pleasant. In other words, in the top area of head restraint 100, according to
To form the desired “dishing” of contact area 126 of head restraint 100, a first approach is proposed which is based on the fact that autoreactive framework structure 120 is formed geometrically in such a way that said “dishing” arises within a one-part structural element. It is proposed to vary the material thickness of framework structure 120 or to vary the design and number of cross ribs 123 and straps 121, 122 optionally having different material thicknesses, so that “dishing” is caused by the different material thicknesses.
This first approach basically also includes the solution illustrated in
These pads can be formed as a corner foam part 125A and attached, particularly glued, to autoreactive framework structure 120. By arrangement in the bottom corners of the contact area of head restraint 100, viewed to the left and right in the y-direction, the bottom corner areas are raised compared with contact area 126 lying in starting position I substantially in the z/y plane. The corner foam parts 125A can be arranged on one-part framework structures 120 or a multiple-part framework structure 120, as will be explained below.
In a second more costly approach, it is proposed, according to
The second approach can be combined with the first approach, as is shown in
A third approach is proposed, which is shown in
In a second variant of the third approach, no fixation 170 is provided, but cushion element 131 is guided around above head box 111. This flanging 180 (right illustration in
In a third variant of the third approach, it is proposed to combine fixation 170 and flanging 180 of cushion element 131.
It is understood that the variants of the third approach for creating the “dishing” can also be carried out in combination with the first or second approach, as
By fixation 170 (left illustration in
For pre-dishing, the geometry of autoreactive framework structure 120 is predetermined and/or the use of the corner foam parts 125A in the bottom corner area of autoreactive framework structure 120 of side wings 101 is proposed. Corner foam parts 125A are indicated in
Coordination of the Length and the Distances of the Cross Struts (Cross Ribs):
It has turned out further that by coordinating the distance 230 between cross ribs 123 and by selecting the length 240 of cross ribs 123 between straps 121, 122 an advantageous effect is produced which is clarified with the use of
In
In the starting position (on left), it is shown that length 240 of cross ribs 123 proceeding from an axially symmetric central axis x1 decreases from inside to outside. Moreover, proceeding from the axially symmetric central axis x1, distance 230 between cross ribs 123 becomes increasingly smaller from inside to outside.
As becomes clear in the shown comfort position (on right), cross struts 123 in a middle area 210 during the action of the adjusting force F in the −x-direction are compressed; in other words, cross ribs 123 lie substantially parallel to straps 121, 122.
The advantage is the maximum structure utilization of framework structure 120; in other words, the available space is optimally utilized, because due to the fact that cross ribs 123 in middle area 210 are compressed, a large optimized adjustment path 250 in the −x-direction is achieved.
In addition, pressure spikes are prevented particularly in middle area 210.
Owing to the smaller distance 230 and the smaller length 240 in outer area 220 of autoreactive framework structure 120, side wings 101 are optimally stiffened, so that when a force F acts from the y-direction on side wing 101, side wing 101 provides optimal improved lateral support.
A further advantageous design feature is made clear in
In order to increase the stability of back 120R still further, the reinforced area is provided in addition with stiffening 260. Stiffening 260 comprises bottom area 122A and in the exemplary embodiment is continued in the direction of the ends of side wings 101 beyond first cross ribs 123.
It is advantageously achieved by stiffening 260 that framework structure 120 is not “pre-dished” unintentionally by a tension of cover 127. A tautly arranged cover 127 otherwise leads to an unintentional adjustment movement of side wings 101 forward in the direction of the occupant's head. Such an unintentional adjustment movement is advantageously counteracted by stiffening 260.
Front side 120V of head restraint 100 of autoreactive framework structure 120 (without cushion element 131) is shown in
The use of corner foam parts 125A in the bottom area side wings 101 helps the comfortable design of head restraint 100 with raised corner areas, as a result of which contact area 126 of head restraint 100 is changed, because the contact area now forms a so-called cushioned collar, similar to a neck pillow.
In
In
In
In the shown design form, foam parts 125C, 125B or 125C, 125A lie on autoreactive framework structure 120. Sliding plane 140 lies between autoreactive framework structure 120 and multi-part cushion element 131.
Cushion element 131 is formed as a cut foam part comprising a number of foam parts. Foam parts 125C, 125B or 125C, 125A are glued together in the plane (according to
In the shown exemplary embodiment, cushion element 131 is formed as central middle foam part 125C, which is surrounded by edge foam parts 125B, which in each case form the lateral edge and the bottom corners of cushion element 131.
Optionally (not shown) a central middle foam part 125C is provided together with corner foam parts 125A arranged on both sides, so that the middle foam part 125C is taken to the edge and is supplemented by corner foam parts 125A only in the bottom corners.
In starting position I, the middle foam part 125C and edge foam parts 125B lie in the same z/y plane or the edge foam parts 125B slightly project, —raised—, from the z/y plane.
In the optional arrangement of corner foam parts 125A, the bottom corners also lie in the z/y plane or are formed, raised, similar to edge foam parts 125B and even in the starting position I of framework structure 120 emerge from the z/y plane.
As a result, a contact area 126 of head restraint 100 is already formed in starting position I; in said contact area the edge regions and the bottom corners or only the bottom corners project slightly. This effect is retained during movement of side wings 101 of head restraint 100 from starting position I to the adjusted slumber or crash position II.
This comfortable design with raised areas is popular among users. In this type of design, head restraint 100 as already mentioned is called a “neck pillow” head restraint. Edge foam parts 125B or corner foam parts 125A at the edge and/or the bottom corners form the cushioned collar, similar to the neck pillow.
It is provided in addition to make middle foam part 125C from a soft foam and edge foam parts 125B or corner foam parts 125A from a harder foam. The effect is that the softer foam easily conforms to the head shape of the back of head K, whereby the harder inflexible foam assures the lateral support of head K, and improves the experienced comfort and enables a fold-minimized cover structure at the edge and/or corner area of cushion element 131.
In addition, a softer and harder viscoelastic foam is used as the foam. Middle foam part 125C is formed of a soft viscoelastic foam and edge foam parts 125B or corner foam parts 125A are formed of a harder viscoelastic foam. Viscoelastic foam reacts advantageously still better than non-viscoelastic foam to the individual head shape and conforms perfectly to the head shape in an advantageous manner. The viscoelastic foam provides a demonstrable high pressure relief, both at a low and high weight load. The soft and hard viscoelastic foam reacts optimally during normal use or in a crash and distributes the pressure within cushion element 131 depending on the acting force with prevention of pressure points.
In order to make the adjustment movement of side wings 101 as uniform as possible, it is proposed to form the foam arranged on or bonded to the inner side of cover 127 of cushion elements 131 as a viscoelastic foam.
The foam can be bonded to the back of cover 127 or sewn onto the back of cover 127. The foam can also lie loosely below cover 127 on framework structure 120.
The use of a viscoelastic foam offers the advantage that the viscoelastic foam produces a high resistance in the case of a rapid and large action of force F on the head restraint in the −x-direction. In contrast, in the case of a slow and small action of force F, the viscoelastic foam is barely perceptible. The viscoelastic foam then creates only a small resistance.
In the adjustment movement of side wings 101 of autoreactive framework structure 120 from the starting position to the comfort position, an equalization of the adjustment movement results in principle due to the viscoelastic foam. The comfort position does not occur abruptly upon impact of the force F, because the viscoelastic foam depending on the acting force F equalizes the adjustment movement.
During movement of the occupant's head K in the direction of head restraint 100, the back of head K forms a contact area 126 on head restraint 100. A point of impact P and an area of impact A were already defined in the description of the basic principle. At least the one already mentioned absorbing element 150 is arranged in this area.
In the exemplary embodiment, three absorbing elements 150 are arranged which are also formed as a so-called “pressure mushroom.” Said absorbing elements 150 are also formed of foam, whereby it is also proposed in an advantageous manner to use a viscoelastic foam, as a result of which the previously described advantages take effect also in the area of impact A or the point of impact P of head K on head restraint 100.
A pleasant absorbing action arises when head K strikes the head restraint. The accessibility of head K to absorbing elements 150 is assured by the already described opening, in particularly gap 160, provided in the framework structure.
Head box 111 has a base part 111A and an intermediate part 111B. In the shown embodiment, base part 111A is a plastic part, which is not provided with a cover. Intermediate part 111B is a foam part, which is provided with a second cover part 127B or it is also designed as a solid head box, which is provided only with a cover 127B or with foam bonded to the inner side of cover 127B. Intermediate part 111B lies in part within base part 111A and is connected in a suitable manner to base part 111A.
Autoreactive framework structure 120 with adjustable side wings 101 is arranged on front side 120A of head restraint 100. Cushion element 131, which has already been described in detail, is arranged on autoreactive framework structure 120.
Framework structure 120 and cushion element 131 in the preferred embodiment according to the left illustration of
Head restraint 100 also comprises a head box 111, which represents support structure 110 for framework structure 120. Head box 111 serves simultaneously to attach support rods 400 of head restraint 100. Head box 111 also has a base part 111A (without cover) and an intermediate part 111B with a second cover part 127B. Intermediate part 111B in this embodiment variant as well lies partially within base part 111A and is connected to base part 111A in a suitable way.
The difference to the first product design variant is that cushion element 120, 131 with first cover part 127A analogous to the right illustration according to
Exemplary solutions are presented in
Side wings 101 of framework structures 120 are shown schematically in
A first embodiment option, which will be clarified with the two top illustrations in
A second embodiment option according to
A third embodiment option comprises forming reinforcement structure 300 as a hexahedral structure 320, whereby the same previously described effect can be achieved with the aid of hexahedral structure 320.
A fifth embodiment option is clarified by the bottom illustration of
A sixth embodiment option is clarified by the top figures of
A seventh embodiment option is shown in the third illustration from the top in
Finally, in the bottom illustration of
In another second embodiment (not shown), it is provided that framework structure 120 relative to support element 110A is arranged pivotable on a framework structure pivot axis, whereby the position of framework structure 120 relative to support element 110A and thereby relative to the backrest can be adjusted further manually or automatically also depending on the backrest tilt. In both embodiments, it is provided in an advantageous manner that framework structure 120 is always arranged in a more optimal position to the head position dependent on the backrest tilt. In other words, contact area 126 without striking the back of head K depending on the backrest tilt is changed in its orientation so that before striking the back of head K an optimized orientation of contact area 126 of head restraint 100 is already provided for.
The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are to be included within the scope of the following claims.
Fischer, Martin, Baumgarten, Jens, Nitsche, Thomas, Barkow, Tomas, Buchenberger, Martin, Devolder, Damien, Cordes, Anne
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