The reliability of a field effect transistor made of a nitride semiconductor material is improved. An ohmic electrode includes a plurality of unit electrodes isolated to be separated from each other. With this configuration, an on-state current can be prevented from flowing in the unit electrodes in a y-axial direction (negative direction). Further, in the respective unit electrodes, a current density of the on-state current flowing in the y-axial direction (negative direction) can be prevented from increasing. As a result, an electromigration resistance of the ohmic electrode can be improved.
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1. A semiconductor device including a field effect transistor, the field effect transistor comprising:
(a) a nitride semiconductor layer;
(b) a first ohmic electrode including a plurality of first unit electrodes, each of the first unit electrodes coming in physical and ohmic contact with the nitride semiconductor layer, the first unit electrodes being separated from each other and extending serially in a first direction along a long axis of the first unit electrodes;
(c) a second ohmic electrode having a plurality of second unit electrodes, each of the second unit electrodes corning in physical and ohmic contact with the nitride semiconductor layer, the second unit electrodes being separated from each other and extending serially in the first direction, in which the second ohmic electrode is separated from the first ohmic electrode;
(d) a gate electrode sandwiched between the first ohmic electrode and the second ohmic electrode and running in a direction parallel to the first ohmic electrode and the second ohmic electrode;
(e) an insulating film formed to cover the first ohmic electrode and the second ohmic electrode;
(f) a plurality of first opening portions that is formed in the insulating film, and reaches the respective first unit electrodes configuring the first ohmic electrode;
(g) a plurality of second opening portions that is formed in the insulating film, and reaches the respective second unit electrodes configuring the second ohmic electrode;
(h) a source electrode that extends from an interior of the first opening portions onto the insulating film, and is electrically connected to the first ohmic electrode; and
(i) a drain electrode that extends from an interior of the second opening portions onto the insulating film, and is electrically connected to the second ohmic electrode, in which the drain electrode is electrically isolated from the source electrode.
11. A semiconductor device including a field effect transistor, the field effect transistor comprising:
(a) a nitride semiconductor layer;
(b) a first ohmic electrode including a plurality of first unit electrodes, each of the first unit electrodes coming in physical and ohmic contact with the nitride semiconductor layer, the first unit electrodes being separated from each other and extending serially in a first direction along a long axis of the first unit electrodes;
(c) a second ohmic electrode having a plurality of second unit electrodes, each of the second unit electrodes coming in physical and ohmic contact with the nitride semiconductor layer, the second unit electrodes being separated from each other and extending serially in the first direction, in which the second ohmic electrode is separated from the first ohmic electrode;
(d) a gate electrode sandwiched between the first ohmic electrode and the second ohmic electrode and running in a direction parallel to the first ohmic electrode and the second ohmic electrode;
(e) an insulating film formed to cover the first ohmic electrode and the second ohmic electrode;
(f) a plurality of first opening portions that is formed in the insulating film, and reaches the respective first unit electrodes configuring the first ohmic electrode;
(g) a plurality of second opening portions that is formed in the insulating film, and reaches the respective second unit electrodes configuring the second ohmic electrode;
(h) a plurality of first plugs embedded in each interior of the first opening portions;
(i) a source electrode which is disposed over the insulating film, and comes in contact with the first plugs;
(j) a plurality of second plugs embedded in each interior of the second opening portions; and
(k) a drain electrode which is disposed over the insulating film, and comes in contact with the second plugs, in which the drain electrode is electrically isolated from the source electrode.
16. A semiconductor device, comprising:
(a) a source electrode having a source pad and a plurality of source comb shaped electrodes protruded from the source pad in a first direction;
(b) a drain electrode having a drain pad, and a plurality of drain comb shaped electrodes protruded from the drain pad in the first direction, in which the source comb shaped electrodes and the drain comb shaped electrodes are alternately arranged along a second direction orthogonal to the first direction;
(c) a plurality of gate electrodes sandwiched between the respective source comb shaped electrodes and the respective drain comb shaped electrodes;
(d) an insulating film disposed over lower layers of the respective source comb shaped electrodes so as to provide a plurality of first opening portions along the first direction, and disposed over lower layers of the respective drain comb shaped electrodes so as to provide a plurality of second opening portions along the first direction;
(e) a plurality of first plugs embedded in respective interiors of the first opening portions, and electrically connected to the respective source comb shaped electrodes;
(f) a plurality of second plugs embedded in respective interiors of the second opening portions, and electrically connected to the respective drain comb shaped electrodes;
(g) a plurality of first unit electrodes disposed over lower layers of the respective first plugs arranged along the first direction, electrically connected to the respective first plugs arranged along the first direction, and separated from each other in the first direction and extending serially in the first direction along a long axis of the first unit electrodes, for each of the source comb shaped electrodes;
(h) a plurality of second unit electrodes disposed over lower layers of the respective second plugs arranged along the first direction, electrically connected to the respective second plugs arranged along the first direction and extending serially in the first direction, and separated from each other in the first direction, for each of the drain comb shaped electrodes; and
(i) a nitride semiconductor layer disposed over lower layers of first unit electrodes and the second unit electrodes, and coming in physical and ohmic contact with the first unit electrodes and the second unit electrodes.
2. The semiconductor device according to
wherein the first unit electrodes and the second unit electrodes each include an aluminum film.
3. The semiconductor device according to
wherein in a direction along which the electrodes are aligned, each width of the first unit electrodes is larger than each width of the first opening portions, and
wherein in a direction along which the second unit electrodes are aligned, each width of the second unit electrodes is larger than each width of the second opening portions.
4. The semiconductor device according to
wherein in a plan view, the first opening portions are included in the respective first unit electrodes, and
wherein in the plan view, the second opening portions are included in the respective second unit electrodes.
5. The semiconductor device according to
wherein the number of first unit electrodes is different from the number of second unit electrodes.
6. The semiconductor device according to
wherein the number of first unit electrodes is equal to the number of second unit electrodes.
7. The semiconductor device according to
wherein the first unit electrodes and the second unit electrodes each include a laminate film having an aluminum film sandwiched between titanium films.
8. The semiconductor device according to
wherein the source electrode and the drain electrode each include an aluminum alloy film.
9. The semiconductor device according to
wherein the aluminum alloy film includes one of an AlCu film and an AlSiCu film.
10. The semiconductor device according to
wherein the ohmic contact is a resistive contact having no rectification.
12. The semiconductor device according to
wherein the first unit electrodes and the second unit electrodes each include an aluminum film.
13. The semiconductor device according to
wherein the insulating film includes a first insulating film, and a second insulating film formed over the first insulating film.
14. The semiconductor device according to
wherein the first insulating film is a silicon oxide film, and
wherein the second insulating film is a silicon nitride film.
15. The semiconductor device according to
wherein a material of the first plugs is different from a material of the source electrode, and
wherein a material of the second plugs is different from a material of the drain electrode.
17. The semiconductor device according to
wherein the first unit electrodes and the second unit electrodes each include an aluminum film,
wherein a width of the respective source comb shaped electrodes in the second direction is equal to a width of the respective drain comb shaped electrodes in the second direction, and
wherein the number of first unit electrodes is equal to the number of second unit electrodes.
18. The semiconductor device according to
wherein the first unit electrodes and the second unit electrodes each include an aluminum film,
wherein a width of the respective source comb shaped electrodes in the second direction is smaller than a width of the respective drain comb shaped electrodes in the second direction, and
wherein the number of first unit electrodes is larger than the number of second unit electrodes.
19. The semiconductor device according to
wherein the first unit electrodes and the second unit electrodes each include an aluminum film,
wherein a width of the respective source comb shaped electrodes in the second direction is larger than a width of the respective drain comb shaped electrodes in the second direction, and
wherein the number of first unit electrodes is smaller than the number of second unit electrodes.
20. The semiconductor device according to
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The disclosure of Japanese Patent Application No. 2012-156891 filed on Jul. 12, 2012 including the specification, drawings and abstract is incorporated herein by reference in its entirety.
The present invention relates to a semiconductor device, and, for example, to a technique that is effectively applied to a semiconductor device including a power device made of a nitride semiconductor material.
Japanese Unexamined Patent Application Publication No. Hei7 (1995)-45829 discloses a configuration in which a plurality of contact holes is connected to a metal wiring portion in a drain diffusion region, and the plurality of contact holes is also connected to a metal wiring portion in a source diffusion region.
Also, Japanese Patent No. 3086713 discloses a technique in which a plurality of source contact regions that joins a source electrode to a nondivided source region is provided.
Nowadays, higher-efficient use of energy in preparation for a low carbon society represents an important and prompt issue. In order to use the high efficiency of energy, for example, because the effect of reducing a power loss in an inverter contributes to the high efficiency of the energy, it is important to develop the power device configuring the inverter. In the research and development status, as a material of the power device, a change from Si (silicon) to GaN (gallium nitride) has been considered. This is because there can be provided a power device of a high performance which can perform both of a reduction in an on resistance and a withstand voltage with the use of GaN (gallium nitride) since GaN (gallium nitride) is larger in breakdown field intensity and band gap than Si (silicon).
However, because the power device deals with a large current, for example, when an ohmic electrode that comes in ohmic contact with a nitride semiconductor layer is used, a current density flowing in the ohmic electrode becomes large. For that reason, a risk that an electromigration occurring in the ohmic electrode leads to the generation of voids and disconnection is increased.
The other problems and novel features will become apparent from the description of the present specification and the attached drawings.
According to an aspect of the present invention, there is provided a field effect transistor including a first ohmic electrode having a plurality of first unit electrodes that comes in ohmic contact with a nitride semiconductor layer, and is separated from each other. Further, the electric field transistor according to the aspect of the present invention includes a second ohmic electrode having a plurality of second unit electrodes that comes in ohmic contact with the nitride semiconductor layer, and is separated from each other, in which the second ohmic electrode is separated from the first ohmic electrode. The plurality of first unit electrodes and the plurality of second unit electrodes each include an aluminum film.
According to the aspect of the present invention, the reliability of the field effect transistor using a nitride semiconductor material can be improved.
The following embodiments are divided into a plurality of sections and embodiments, when necessary for the sake of convenience. Therefore, unless clearly indicated otherwise, the divided sections or embodiments are not irrelevant to one another, but one section or embodiment has a relation of modifications, details and supplementary explanations to some or all of the other embodiments.
In addition, in the following embodiments, when the number (including count, figure, amount, and range) of the components is mentioned, the number of components is not limited to a specific number and may be greater than, less than or equal to the specific number, unless clearly specified otherwise and definitely limited to the specific number in principle.
Furthermore, there is no need to say that, in the following embodiments, the components (including component steps, etc.) are not always essential, unless clearly specified otherwise and considered to be definitely essential in principle.
Similarly, when shapes and positional relationships, etc. of the components are mentioned in the following embodiments, the components will have shapes substantially analogous or similar to their shapes or the like, unless clearly defined otherwise and considered not to be definite in principle. This is applied likewise to the above-described numerical values and ranges as well.
In addition, in all the drawings for explaining the embodiments, the same components are indicated by the same reference numerals in principle, and so a repeated description thereof will be omitted. Also, hatching may be used even in plan views to make it easy to read the drawings.
First Embodiment
(Description of Related Art)
First, before a semiconductor device according to a first embodiment will be described, a semiconductor device in a related art will be described. Then, after a room for improvement in the related art is described, a technical concept of the first embodiment will be described.
Likewise, a drain pad DP extending in the X-axial direction is arranged in a space between the gate pads GP disposed on the right and left sides, and the plurality of comb-shaped drain electrodes DE is formed to protrude from the drain pad DP in the Y-axial direction.
The plurality of source electrodes SE and the plurality of drain electrodes DE are alternately arranged in the X-axial direction orthogonal to the Y-axial direction. In this case, a plurality of gate electrodes GE extending in the Y-axial direction are arranged between the respective source electrodes SE and the respective drain electrodes DE, which are alternately arranged. The gate electrodes GE are electrically connected to a gate line GL that is juxtaposed in proximity to the source pad SP, and the gate line GL extending in the X-axial direction is electrically connected to the gate pads GP arranged on the right and left sides of the paper plane.
Further, in the power MOSFET of the related art, a single ohmic electrode OE1 is formed over a lower layer of the source electrodes SE, and the ohmic electrode OE1 is arranged to extend in the Y-axial direction. The ohmic electrode OE1 is electrically connected to the source electrodes SE formed over an upper layer thereof.
Likewise, a single ohmic electrode OE2 is formed over a lower layer of the drain electrodes DE, and the ohmic electrode OE2 is arranged to extend in the Y-axial direction. The ohmic electrode OE2 is electrically connected to the drain electrodes DE formed over an upper layer thereof.
In this example, the buffer layer BF is formed for the purpose of reducing mismatching between lattice spacing of Silicon (Si) configuring the semiconductor substrate 1S and lattice spacing of gallium nitride (GaN) configuring the channel layer CH. That is, when the channel layer CH made of gallium nitride (GaN) is formed directly on the semiconductor substrate 1S made of silicon, a large number of crystal defects are formed in the channel layer CH, to thereby lead to a performance degradation of the power MOSFET. For that reason, the buffer layer BF is inserted for the purpose of reducing lattices between the semiconductor substrate 1S and the channel layer CH. With the formation of the buffer layer BF, the quality of the channel layer CH formed over the buffer layer BF can be improved. As a result, the performance of the power MOSFET can be improved.
Subsequently, as illustrated in
In the power MOSFET thus configured in the related art, a development using a compound semiconductor process goes ahead, but in order to realize a reduction in the costs, the establishment of a mass production technology in a silicon semiconductor process is demanded.
For example in the compound semiconductor process, a laminated film including Ti, Al, Mo, and Au from a lower layer in the stated order is used for the ohmic electrode OE1 that comes in ohmic contact with a nitride semiconductor layer, and a gold (Au) wire is used for a wire (for example, source electrode SE) that is electrically connected to the ohmic electrode OE1.
Accordingly when a power device made of a nitride semiconductor material is manufactured in the compound semiconductor process, the manufacturing costs rise because expensive gold (Au) is frequently used. On the other hand, in the silicon semiconductor process, because the expensive gold is not usually used for the interconnect layers, the manufacturing costs can be reduced.
When the silicon semiconductor process is used, because there is a need to suppress the diffusion of gold atoms, the ohmic electrode OE1 needs to be made of a material instead of the ohmic electrode OE1 including a gold film. For example, it is conceivable that an aluminum film exemplifies a metal material that comes in ohmic contact with the nitride semiconductor layer, and the ohmic electrode OE1 mainly containing the aluminum film therein is used in the silicon semiconductor process. In particular, the present inventors have found that when the electron supply layer ES is made of AlGaN, and the ohmic electrode is made of aluminum, since a work function of AlGaN and a work function of aluminum relatively approach each other, an excellent ohmic contact can be formed.
However, according to the present inventors' study, when the ohmic electrode OE1 is formed of the aluminum film, it is found that a room of improvement which will be described below is actualized, which will be described.
(Room for Improvement Present in the Related Art)
A path of a current flowing when the power MOSFET is on in the related art will be described with reference to
In this example, in the power MOSFET of the related art using the nitride semiconductor material, two dimensional electron gas is generated in the vicinity of the interface between the channel layer CH and the electron supply layer ES in the channel layer CH. The two dimensional electron gas is generated by the following mechanism. Since an electron affinity of gallium nitride (GaN) configuring the channel layer CH and an electron affinity of aluminum gallium nitride (AlGaN) configuring the electron supply layer ES are different from each other, a conduction band offset (conduction band discontinuity) is formed. A square well potential lower than a Fermi level is generated in the vicinity of the interface between the channel layer CH and the electron supply layer ES in the channel layer CH due to an influence the conduction band offset, and a piezoelectric polarization and spontaneous polarization which are present in the channel layer CH and the electron supply layer ES. As a result, electrons are accumulated in the square well potential. With this configuration, the two dimensional electron gas is generated in the vicinity of the interface between the channel layer CH and the electron supply layer ES.
Accordingly, as illustrated in
In this situation, as illustrated in
For example, when attention is paid to the ohmic electrode OE1 illustrated in
The disconnection of the ohmic electrode OE1 is thus induced, the power MOSFET comes to a defect. That is, when the density of current flowing into the aluminum film becomes higher, there occurs the electromigration which is phenomenon that aluminum atoms obtain a momentum due to an electron flow, and migrates toward a downstream side. When the electromigration is generated, voids are generated within the aluminum film to cause the disconnection, or a hillock is generated downstream of the electron flow to degrade the reliability. Accordingly, in the above-mentioned related art, when the ohmic electrode OE1 and the ohmic electrode OE2 are each formed of the aluminum film, it is found that there is a room for improvement from the viewpoint of the reliability of the power MOSFET.
Under the circumstances, the first embodiment is configured with an improvement in the above-mentioned related art. Hereinafter, a description will be given of a technical concept of the first embodiment thus configured.
(Configuration of Semiconductor Device According to First Embodiment)
Likewise, the drain pad DP extending in the X-axial direction is arranged in a space between the gate pads GP disposed on the right and left sides, and the plurality of comb-shaped drain electrodes (drain comb-shaped electrodes) DE is formed to protrude from the drain pad DP in the Y-axial direction.
The plurality of source electrodes SE and the plurality of drain electrodes DE are alternately arranged in the X-axial direction orthogonal to the Y-axial direction. In this case, a plurality of gate electrodes GE extending in the Y-axial direction are arranged between the respective source electrodes SE and the respective drain electrodes DE, which are alternately arranged. The plurality of gate electrodes GE are electrically connected to a gate line GL that is juxtaposed in proximity to the source pad SP, and the gate line GL extending in the X-axial direction is electrically connected to the gate pads GP arranged on the right and left sides of the paper plane.
Further, in the power MOSFET of the first embodiment, an ohmic electrode OE1 is formed over a lower layer of the source electrodes SE. The ohmic electrode OE1 is configured by a plurality of unit electrodes UE1, and the plurality of unit electrodes UE1 are aligned in the Y-axial direction to form the ohmic electrode OE1. Each of the unit electrodes UE1 configuring the ohmic electrode OE1 is electrically connected to the source electrodes SE formed over an upper layer thereof.
Likewise, an ohmic electrode OE2 is formed over a lower layer of the drain electrodes DE. The ohmic electrode OE2 is configured by a plurality of unit electrodes UE2. The unit electrodes UE1 are aligned in the Y-axial direction to form the ohmic electrode OE2. Each of the unit electrodes UE2 configuring the ohmic electrode OE2 is electrically connected to the drain electrodes DE formed over an upper layer thereof.
In the first embodiment, a width of the source electrodes SE in the X-axial direction is equal to a width of the drain electrodes DE in the X-axial direction. The number of unit electrodes UE1 formed over the lower layer of the source electrodes SE is equal to the number of unit electrodes UE2 formed over the lower layer of the drain electrodes DE. Because a source current and a drain current are substantially identical in current value with each other, it is desirable that the number of unit electrodes UE1 is the same as the number of unit electrodes UE2 from the viewpoint of suppressing the electromigration. However, particularly in an intended purpose of decreasing a source resistance, the number of unit electrodes UE1 can be reduced more than the number of unit electrodes UE2. Thus, the number of unit electrodes UE1 can differ from the number of unit electrodes UE2 depending on the intended purpose.
Thus, in the first embodiment, in a direction (X-axial direction) along which the plurality of unit electrodes UE1 are aligned, each width of the unit electrodes UE1 is larger than each width of the opening portions (first opening portions) OP1. Likewise, in a direction (X-axial direction) along which the plurality of unit electrodes UE2 are aligned, each width of the unit electrodes UE2 is larger than each width of the opening portions (second opening portions). In the plan view, each of the opening portions OP1 is included in each of the unit electrodes UE1, and in the plan view, each of the plurality of opening portions is included in each of the plurality of unit electrodes UE2.
In this example, the buffer layer BF is formed for the purpose of reducing mismatching between lattice spacing of Silicon (Si) configuring the semiconductor substrate 1S and lattice spacing of gallium nitride (GaN) configuring the channel layer CH. That is, when the channel layer CH made of gallium nitride (GaN) is formed directly on the semiconductor substrate 1S made of silicon, a large number of crystal defects are formed in the channel layer CH, to thereby lead to a performance degradation of the power MOSFET. For that reason, the buffer layer BF is inserted for the purpose of reducing lattices between the semiconductor substrate 1S and the channel layer CH. With the formation of the buffer layer BF, the quality of the channel layer CH formed over the buffer layer BF can be improved. As a result, the performance of the power MOSFET can be improved.
In the first embodiment, an example in which the semiconductor substrate 1S is made of silicon (Si) is described. However, the present invention is not limited to this example, but the substrate may be made of silicon carbide (SiC), sapphire (Al2O3), Gallium nitride (GaN), or diamond (C).
Subsequently, as illustrated in
Also, as illustrated in
In the power MOSFET of the first embodiment using the nitride semiconductor material thus configured, the two dimensional electron gas is generated in the vicinity of the interface between the channel layer CH and the electron supply layer ES. That is, the square well potential lower than the Fermi level is generated in the vicinity of the interface between the channel layer CH and the electron supply layer ES due to an influence of the conduction band offset based on a difference in the electron affinity between the channel layer CH and the electron supply layer ES, and the piezoelectric polarization and the spontaneous polarization existing in the channel layer CH and the electron supply layer ES. As a result, electrons are accumulated within the square well potential whereby the two dimensional electron gas is generated in the vicinity of the interface between the channel layer CH and the electron supply layer ES.
The reason why the trench TR in which the gate electrode GE is embedded exceeds the interface between the channel layer CH and the electron supply layer ES, and reaches the channel layer CH is as follows. For example, when the gate electrode GE is arranged over the electron supply layer ES, the two dimensional electron gas is generated in the interface between the channel layer CH and the electron supply layer ES immediately below the gate electrode GE even in a state where no voltage is applied to the gate electrode GE. That is, even in the state where no voltage is applied to the gate electrode GE, when a potential difference occurs between the drain electrode DE and the source electrode SE, a normally on-state in which the on-state current flows is obtained.
That is, when the channel layer CH and the electron supply layer ES are made of nitride semiconductor, a bottom of the square well potential is pushed down due to the piezoelectric polarization and the spontaneous polarization caused by using the nitride semiconductor in addition to the square well potential caused by the conduction band offset between the channel layer CH and the electron supply layer ES. As a result, when the gate electrodes GE have no trench structure, even if no voltage is applied to the gate electrodes GE, the two dimensional electron gas is generated in the vicinity of the interface between the channel layer CH and the electron supply layer ES. As a result, the device becomes a normally-on type.
Incidentally, in a power control transistor represented by the power MOSFET, the normally-on device is required. For that reason, as illustrated in
In the power MOSFET having the gate electrode GE of the above trench structure, the interface between the channel layer CH and the electron supply layer ES is interrupted by the gate electrode GE of the trench structure. For that reason, if the voltage to be applied to the gate electrodes GE is equal to or lower than a threshold voltage, there is no conduction between the source electrodes SE and the drain electrodes DE due to the two dimensional electron gas.
On the other hand, in the power MOSFET of the first embodiment, when a voltage equal to or higher than the threshold voltage is applied to the gate electrodes GE, electrons are collected in the vicinity of a bottom surface of the gate electrodes GE to form an accumulation region due to a positive voltage applied to the gate electrodes GE. As a result, when the voltage equal to or higher than the threshold voltage is applied to the gate electrodes GE, a conduction between the source electrodes SE and the drain electrodes DE is performed by the two dimensional electron gas and the accumulation region. As a result, an on-state current flows from the drain electrodes DE toward the source electrodes SE. In other words, electrons flow from the source electrodes SE toward the drain electrodes DE. In this way, in the power MOSFET configured as illustrated in
As illustrated in
(Features of First Embodiment)
As illustrated in
The plurality of unit electrodes UE1 are aligned over the electron supply layer ES in the Y-axial direction. The ohmic electrode OE1 is formed by those unit electrodes UE1. Further, the protective film PRO formed of, for example, a silicon oxide film, and the interlayer insulating film IL are formed to cover the ohmic electrode OE1. Also, the gate line GL is formed over the protective film PRO, and the gate line GL is covered with the interlayer insulating film IL.
The plurality of opening portions OP1 are formed in the protective film PRO and the interlayer insulating film IL to expose the respective surfaces of the plurality of unit electrodes UE1 configuring the ohmic electrode OE1. The source electrodes SE are formed over the interlayer insulating film IL from the interior of the opening portions OP1, and the source pad SP is formed integrally with the source electrodes SE. Also, the drain pad DP is also formed over the interlayer insulating film IL to be separated from the source electrodes SE so as to be electrically isolated from the source electrodes SE. In this case, the unit electrodes UE1 are each formed of an aluminum film, and the source electrodes SE are each formed of a laminated film including, for example, a barrier conductor film formed of a titanium/titanium nitride film, and an AlCu film or an AlSiCu film.
The feature of the first embodiment resides in that the ohmic electrode OE1 is configured by the plurality of divided unit electrodes UE1. With this configuration, the electromigration resistance in the ohmic electrode OE1 can be improved.
For example, in the related art, as illustrated in
On the other hand, the metal ions are thermalized at a substantially fixed position of a periodic potential, and can migrate beyond a wall of the potential with a certain probability. The wall of the potential is generally called “activation energy”, and a value is substantially determined according to a material.
Because the metal ions that exceed the wall of the potential naturally return to an original position, or migrate at random, the metal is not changed macroscopically. However, when the kinetic energy of electrons accelerated by an electric field is supplied to the metal ions, the metal ions configuring the ohmic electrode OE1 migrate along a flow of the electrons in the same direction (direction along which the electrons flow) at the same time. As a result, as the number of electrons accelerated by the electric field is increased, voids are generated in the ohmic electrode OE1, and a disconnection occurs in a worse case.
That is, in the related art, as illustrated in
On the contrary, as illustrated in
That is, in the first embodiment, because the ohmic electrode OE1 is configured by the plurality of divided unit electrodes UE1 which are separated from each other, the on-state current can be prevented from flowing across the plurality of unit electrodes UE1 in the Y-axial direction (negative direction). Further, in each of the plurality of unit electrodes UE1, the current density of the on-state current flowing in the Y-axial direction (negative direction) can be prevented from increasing.
As a result, according to the first embodiment, since the ohmic electrode OE1 is configured by the plurality of divided unit electrodes UE1 which are separated from each other, the electromigration resistance of the ohmic electrode OE1 can be improved. That is, in the first embodiment, because the ohmic electrode OE1 is divided into the plurality of unit electrodes UE1, the current density of the current flowing in the ohmic electrode OE1 in the Y-axial direction (longitudinal direction) can be suppressed as compared in the related art.
Referring to
Thereafter, the on-state current flowing in each of those unit electrodes UE1 flows into the source electrodes SE from the opening portions OP1 formed in the respective unit electrodes UE1, and flows from the source electrodes SE into the source pad SP.
In this example, as illustrated in
This is because in the first embodiment, the source electrodes SE is not configured by an aluminum (Al) film, but configured by an aluminum alloy film represented by an AlCu film or an AlSiCu film. For example, in the case of the AlCu film, a slight amount of copper (Cu) of several or lower which is heavier than aluminum (Al) is added to the AlCu film. In this case, copper (Cu) has a function of being deposited on a crystal grain boundary of aluminum (Al), and adhering the respective crystal grains of aluminum (Al) to each other. As a result, in the AlCu film, the electromigration resistance can be improved. That is, because the source electrodes SE are each formed of an AlCu film higher in the electromigration resistance than the aluminum film, or the AlSiCu film, the occurrence of voids or the disconnection caused by the electromigration can be sufficiently suppressed in the source electrodes SE.
Further, for example, a thickness of the AlCu film and a thickness of the AlSiCu film, which configure the source electrodes SE, are about 4.5 μm whereas a thickness of the aluminum film configuring the ohmic electrode OE1 (unit electrode UE1) is about 0.3 μm. Accordingly, because the thickness of the AlCu film configuring the source electrodes SE is sufficiently thicker than the thickness of the ohmic electrode OE1 (unit electrodes UE1), the voids and the disconnection caused by the electromigration are difficult to generate.
Thus, in the source electrodes SE, because the AlCu film or the AlSiCu film which is higher in the electromigration resistance than the aluminum film is used, and the thickness of the AlCu film and the thickness of the AlSiCu film are thick, the occurrence of voids and the disconnection caused by the electromigration are not actualized.
Accordingly, a configuration in which the ohmic electrode OE1 is also formed of the aluminum alloy film represented by, for example, the AlCu film or the AlSiCu film is useful with the application of the above-mentioned technique. That is, since the plurality of unit electrodes UE1 are each formed of the aluminum alloy film in addition to the feature that the ohmic electrode OE1 is configured by the plurality of divided unit electrodes UE1 which are separated from each other (feature of the first embodiment), the electromigration resistance can be further improved. As a result, according to the first embodiment, the power MOSFET very high in the reliability can be provided.
(Method of Manufacturing Semiconductor Device According to First Embodiment)
The semiconductor device (power MOSFET) according to the first embodiment is configured as described above, and a method of manufacturing the semiconductor device will be described with reference to the drawings. In the method of manufacturing the semiconductor device described below will be first described with reference to a cross-sectional view taken along a line A-A in
As illustrated in
Subsequently, as illustrated in
Subsequently, as illustrated in
Thereafter, as illustrated in
Subsequently, as illustrated in
For example, the high dielectric constant film is formed of an aluminum oxide film (Al2O3 film), or a hafnium oxide film (HfO2 film) which is one of hafnium oxides. However, the hafnium oxide film may be replaced with the other hafnium insulating films such as a hafnium aluminate film, an HfON film (hafnium oxynitride film), an HfSiO film (hafnium silicate film), an HfSiON film (hafnium silicon oxynitride film), and an HfAlO film. Further, the high dielectric constant film can be formed of a hafnium insulating film in which oxide such as tantalum oxide, niobium oxide, titanium oxide, zirconium oxide, lanthanum oxide, or yttrium oxide is introduced into those hafnium insulating films. Since the hafnium insulating film is high in the dielectric constant than the silicon oxide film or a silicon oxynitride film as with the hafnium oxide film, a leak current can be reduced as with a case using the hafnium oxide film.
Subsequently, as illustrated in
Subsequently, as illustrated in
Thereafter, as illustrated in
Subsequently, the method of manufacturing the semiconductor device will be described from the viewpoints of clarifying the feature in the first embodiment. More specifically, the method of manufacturing the semiconductor device according to the first embodiment will be described below with reference to a cross-sectional view taken along a line B-B in
First, through the process described with reference to
Thereafter, as illustrated in
Subsequently, as illustrated in
Subsequently, after the gate line GL has been formed over the protective film PRO as illustrated in
Thereafter, as illustrated in
Then, as illustrated in
Thereafter, the metal film MF2 and the barrier conductor film BMF are patterned through the photolithography and the etching technique. As a result, the source electrodes SE can be embedded in the interior of the opening portions OP1, and formed over a part of the interlayer insulating film IL. Further, the source pad SP integrated with the source electrodes SE, and the drain pad DP separated to be electrically isolated from the source electrodes SE are formed in the same process. With the above process, the semiconductor device (power MOSFET) in the first embodiment can be manufactured.
(Typical Advantages of First Embodiment)
The semiconductor device according to the first embodiment can obtain typical advantages described below.
(1) According to the first embodiment, in a process of manufacturing the power MOSFET made of the nitride semiconductor material, the silicon semiconductor process can be applied. This means that the use of the metal film used in the compound semiconductor process can be reduced, as a result of which the manufacturing costs of the power MOSFET in the first embodiment can be reduced.
(2) In this case, the ohmic electrode OE1 (OE2) formed between the power MOSFET made of the nitride semiconductor material, and the interconnect layers (source electrodes SE and drain electrodes DE) is formed of the aluminum film instead of a film including the metal film.
As a result, in the power MOSFET dealing with a large current, there is a concern about the occurrence of voids and the disconnection caused by the electromigration in the ohmic electrode OE1 (OE2).
Regarding this matter, in the first embodiment, the ohmic electrode OE1 is configured by the plurality of divided unit electrodes UE1 which are separated from each other, and the ohmic electrode OE2 is configured by the plurality of divided unit electrodes UE2 which are separated from each other. For that reason, the on-state current can be effectively prevented from flowing across the plurality of unit electrodes UE1 or the plurality of unit electrodes UE2 in the Y-axial direction (negative direction). Further, in each of the plurality of unit electrodes UE1 and each of the plurality of unit electrodes UE2, the current density of the on-state current flowing in the Y-axial direction (negative direction) can be prevented from increasing.
As a result, the electromigration can be prevented from being generated in the ohmic electrode OE1 and the ohmic electrode OE2.
Therefore, according to the power MOSFET of the first embodiment, the occurrence of voids and the disconnection caused by the electromigration can be effectively suppressed, as a result of which the reliability of the semiconductor device can be improved.
(3) For example, it is assumed that a drain current density (on-state current density) in the power MOSFET according to the first embodiment is 0.2 A/mm (the drain current density per 1 mm is 0.2 A in a gate width direction of the gate electrode (direction perpendicular to a channel). Further, it is assumed that a length of the unit electrodes UE1 (UE2) configuring the ohmic electrode OE1 (OE2) in the longitudinal direction is 2 mm, a length thereof in a direction orthogonal to the longitudinal direction 4 μm, and a gap interval between the divided unit electrodes UE1 (UE2) is 1 μm. The calculation results under those conditions are illustrated in
As illustrated in
(4) Further, in the first embodiment, the source electrodes SE electrically connected to the ohmic electrode OE1, or the drain electrodes DE electrically connected to the ohmic electrode OE2 are formed of the aluminum alloy film represented by the AlCu film or the AlSiCu film which is higher in the electromigration resistance than the aluminum film. From this fact, in the first embodiment, the electromigration resistance can be improved in the source electrodes SE and the drain electrodes DE. In particular, in the first embodiment, the source electrodes SE and the drain electrodes DE are each formed of a laminated film of a high melting point metal film and an aluminum alloy film represented by a titanium film. Therefore, even if breakage caused by the electromigration is generated in the aluminum alloy film, because an electric connection caused by the high melting point metal film is ensured, the disconnection of the source electrodes SE and the drain electrodes DE can be suppressed.
(5) As described above, the first embodiment has a first feature that the ohmic electrode OE1 is configured by the plurality of divided unit electrodes UE1 which are separated from each other, and the ohmic electrode OE2 is configured by the plurality of divided unit electrodes UE2 which are separated from each other. Also, the first embodiment has a second feature that the source electrodes SE and the drain electrodes DE are each formed of the aluminum alloy film represented by the AlCu film or the AlSiCu film. From this fact, in the first embodiment, in the power MOSFET having the ohmic electrode OE1 (OE2) and the source electrodes SE (drain electrodes DE), separately, the electromigration resistance can be improved with the provision of the above-mentioned first feature and second feature. As a result, according to the first embodiment, the reliability of the power MOSFET having the ohmic electrode OE1 (OE2) and the source electrodes SE (drain electrodes DE), separately, can be improved.
(First Modification)
In the first embodiment, an example in which the unit electrodes UE1 (UE2) divided from each other are each formed of a single layer film made of the aluminum film is described. In a first modification, an example in which the unit electrodes UE1 (UE2) divided from each other are each formed of a laminated film having the titanium film and the aluminum film will be described.
The feature of the first modification resides in that as illustrated in
For example, in the first modification, as with the first embodiment, since the ohmic electrode OE1 is configured by the plurality of divided unit electrodes UE1 which are separated from each other, the electromigration resistance can be improved. If the number of unit electrodes UE1 is small, as illustrated in
However, in the first modification, even if the breakage caused by the electromigration is generated in the aluminum film AL configuring the unit electrodes UE1, the electric connection is ensured by the titanium film TI1 and the titanium film TI2 formed to sandwich the aluminum film AL therebetween. As a result, the disconnection of the unit electrodes UE1 can be prevented. Therefore, according to the first modification, the reliability of the semiconductor device (power MOSFET) can be further improved by synergistic effects of the feature that the ohmic electrode OE1 is configured by the plurality of divided unit electrodes UE1 with the feature that each of the plurality of unit electrodes UE1 is formed of the laminated film including the titanium film TI1, the aluminum film AL, and the titanium film T12.
In particular, there is a case in which voids are generated in the aluminum film AL by the electromigration even if the aluminum film AL is broken. In this case, although the unit electrodes UE1 are not disconnected, the above-mentioned voids may be generated immediately below the opening portions OP1. In this case, if the titanium film TI2 is not formed over the upper surface of the aluminum film AL, there is a risk that the electric connection between the source electrodes SE and the unit electrodes UE1 is cut by the voids formed immediately below the opening portions OP1. Regarding this matter, in the first modification, because the titanium film TI2 is formed over the upper layer of the aluminum film AL, even if the voids are generated in the aluminum film AL immediately below the opening portions OP1, the electric connection between the source electrodes SE and the unit electrodes UE1 is ensured by the titanium film TI2 formed over the upper layer of the aluminum film AL. As a result, according to the first modification, the reliability of the semiconductor device (power MOSFET) can be further improved.
(Second Modification)
In the first embodiment, for example, as illustrated in
A feature of the second modification resides in that the number of unit electrodes UE1 disposed over the lower layer of the source electrodes SE is different from the number of unit electrodes UE2 disposed over the lower layer of the drain electrodes DE. More specifically, in the second modification, the number (four in
For example, in the second modification, as illustrated in
That is, as illustrated in
In the second modification, the case in which the width L1 of the source electrodes SE in the X-axial direction is smaller than the width L2 of the drain electrodes DE in the X-axial direction is described. Conversely, it is conceivable that the width L1 of the source electrodes SE in the X-axial direction is larger than the width L2 of the drain electrodes DE in the X-axial direction. In this case, the current density in the ohmic electrode OE2 disposed over the lower layer of the drain electrodes DE becomes largest. For that reason, the number of the plurality of unit electrodes UE2 configuring the ohmic electrode OE2 is increased more than the number of the plurality of unit electrodes UE1 configuring the ohmic electrode OE1, as a result of which the current density in the unit electrodes UE2 can be reduced to improve the electromigration resistance.
(Third Modification)
In the first embodiment, for example, as illustrated in
A feature of the third modification resides in that, as illustrated in
Also, in this case, the same advantages as those in the first embodiment can be obtained. That is, in the third modification, as in the first embodiment, the ohmic electrode OE1 is configured by the plurality of divided unit electrodes UE1 which are separated from each other, and the ohmic electrode OE2 is configured by the plurality of divided unit electrodes UE2 which are separated from each other. For that reason, in the third modification, as in the first embodiment, the on-state current can be effectively prevented from flowing across the plurality of unit electrodes UE1 or the plurality of unit electrodes UE2 in the Y-axial direction (negative direction). Further, in each of the plurality of unit electrodes UE1 and each of the plurality of unit electrodes UE2, the current density of the on-state current flowing in the Y-axial direction (negative direction) can be prevented from increasing. As a result, the electromigration can be prevented from being generated in the ohmic electrode OE1 and the ohmic electrode OE2. Therefore, according to the power MOSFET of the third modification, the occurrence of voids and the disconnection caused by the electromigration can be effectively suppressed, as a result of which the reliability of the semiconductor device can be improved.
Second Embodiment
In the first embodiment, the example in which the material filled in the opening portions OP1 is the same as the material of the source electrodes SE formed over the interlayer insulating film IL is described. In a second embodiment, an example in which the material filled in the opening portions is different from the material of the source electrodes formed over the interlayer insulating film will be described. Likewise, in the second embodiment, an example in which the material filled in the opening portions is different from the material of the drain electrodes formed over the interlayer insulating film will be described.
(Configuration of Semiconductor Device According to Second Embodiment)
As illustrated in
The plurality of opening portions OP1 are formed in the interlayer insulting film IL1 thus configured and the protective film PRO so as to penetrate through the interlayer insulting film IL1 and the protective film PRO, and reach the respective surfaces of the plurality of unit electrodes UE1. Plugs PLG1 are each formed within the opening portions OP1. The plug PLG1 includes a barrier conductor film BMF2 formed of a titanium/titanium nitride film which is formed on an inner wall of the opening portions OP1, and a tungsten film WF formed over the barrier conductor film BMF2 and embedded in the opening portions OP1.
Then, the source electrodes SE are formed over the interlayer insulting film IL1 in which the plugs PLG1 are formed, and the source pad SP is formed integrally with the source electrodes SE over the interlayer insulting film IL1. In this situation, the source electrodes SE are electrically connected to the plurality of unit electrodes UE1 by the plugs PLG1 formed to be embedded in the interlayer insulting film IL1. Also, the drain pad DP separated from the source electrodes SE and electrically isolated from the source electrodes SE is also formed over the interlayer insulting film IL1. The source electrodes SE, the source pad SP, and the drain pad DP are each formed of, for example, a barrier conductor film BMF3, and a metal film MF3 represented by an AlCu film formed over the barrier conductor film BMF3, or an AlSiCu film.
Thus, the power MOSFET according to the second embodiment is different from the first embodiment in which the material filled in the opening portions OP1 is the same as the material of the source electrodes SE in that, for example, the material of the source electrodes SE is different from the material of the plugs PLG1. Likewise, in the second embodiment, although not shown, for example, the material of the drain electrodes is different from the material of the plugs.
Also, in the power MOSFET according to the second embodiment, since the ohmic electrode OE1 is configured by the plurality of divided unit electrodes UE1 which are separated from each other, the same advantages as those in the first embodiment can be obtained.
(Method of Manufacturing Semiconductor Device According to Second Embodiment)
The semiconductor device (power MOSFET) according to the second embodiment is configured as described above, and a method of manufacturing the semiconductor device will be described below with reference to the drawings.
First, the processes illustrated in
Then, as illustrated in
Thereafter, as illustrated in
Subsequently, as illustrated in
Then, the metal film MF3 and the barrier conductor film BMF3 are patterned through the photolithography and the etching technique. As a result, the source electrodes SE, the source pad SP, and the drain pad DP can be formed as illustrated in
Third Embodiment
In a third embodiment, an applied example of the power MOSFET described in the first embodiment and the second embodiment will be described.
(Inverter Circuit Example)
The semiconductor device according to the third embodiment is used in a driver circuit of a three-phase motor used in, for example, a hybrid vehicle.
The power MOSFETs 4 and the diodes 5 are connected in antiparallel as illustrated in
When a load is a pure resistor with no inductance, the diodes 5 are unnecessary because there is no return energy. However, when a circuit having the inductance such as a motor (for example, three-phase motor) is connected to the load, there is a mode in which a load current flows in an opposite direction to the switch (for example, power MOSFET 4) that is on. For that reason, there is a need to connect the diodes to the switching elements such as the power MOSFETs 4 in antiparallel. That is, in the inverter circuit, when the load includes the inductance as with the motor control, when the switching element such as the power MOSFET 4 turns off, an electric energy (½LI2) stored in the inductance must be discharged. Under the circumstances, in order to allow the electric energy stored in the inductance to flow back, the diodes 5 are connected in antiparallel to the power MOSFETs 4. That is, the diodes 5 have a function of allowing a reverse current to flow for the purpose of releasing the electric energy stored in the inductance.
According to the semiconductor device thus-configured in the third embodiment, the use of the power MOSFET described in the first embodiment and the second embodiment can reduce the costs and can improve the reliability of the semiconductor device.
Fourth Embodiment
A power MOSFET according to a fourth embodiment is different from the power MOSFET of the first and second embodiments in only the gate electrode structure in the X-axial direction. In
On the other hand, in the fourth embodiment, as illustrated in
In the fourth embodiment, because the p-type GaN cap layer PC which is a p-type semiconductor layer is inserted between the gate electrode GE2 and the electron supply layer ES, a threshold voltage can be set to be positive. That is, in the fourth embodiment, because the normally-off operation can be realized without formation of the trench TR, the manufacturing costs can be reduced.
The invention made by the present inventors has been described specifically on the basis of the embodiments. However, the present invention is not limited to the above embodiments, but can be variously changed without departing from the spirit of the invention.
Inoue, Takashi, Okamoto, Yasuhiro, Nakayama, Tatsuo, Miyamoto, Hironobu, Nega, Ryohei, Kanazawa, Masaaki
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