A diffractive optical element that is used for an optical system includes a first diffraction grating and a second diffraction grating. The first and second diffraction gratings are disposed in contact with each other, one of the first and second diffraction gratings has a refractive index distribution and has a diffractive surface that includes a grating surface having a predetermined inclination and a grating wall surface having a predetermined height, and the diffractive surface has a shape in which an inclination of the grating surface of a diffraction grating having the greater refractive index distribution is decreased and a height of the grating wall surface is lowered with respect to a shape in which a phase difference based on a phase difference function that corrects an aberration of the optical system is added to a shape of a base surface that forms one of the first and second diffraction gratings.
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1. A diffractive optical element comprising:
a diffraction grating including a base surface, a plurality of grating surfaces, and a plurality of grating wall surfaces, the plurality of grating surfaces and the plurality of grating wall surfaces being arranged on the base surface,
wherein the diffraction grating is made from a resin material containing inorganic nanoparticles that are dispersed unevenly to provide a refractive index distribution,
wherein an inclination of each of the grating surfaces gradually gets smaller as a distance from the center of the base surface increases,
wherein the refractive index distribution causes a rate of increase of a phase difference of light transmitting through the diffraction grating to increase as the distance from the center of the base surface increases, and
wherein a height of each of the grating wall surfaces is determined based on the refractive index distribution to reduce the rate of increase of the phase difference.
7. A diffractive optical element comprising:
a first diffraction grating and a second diffraction grating that are disposed adjacent to each other,
wherein the first diffraction grating includes a base surface, a plurality of grating surfaces, and a plurality of grating wall surfaces, the plurality of grating surfaces and the plurality of grating wall surfaces being arranged on the base surface,
wherein the first diffraction grating has a refractive index distribution,
wherein an inclination of each of the grating surfaces gradually gets smaller as a distance from the center of the base surface increases,
wherein the refractive index distribution causes a rate of increase of a phase difference of light transmitting through the first diffraction grating to increase as the distance from the center of the base surface increases, and
wherein a height of each of the grating wall surfaces is determined based on the refractive index distribution to reduce the rate of increase of the phase difference.
12. A method for manufacturing a diffractive optical element comprising the steps of:
forming a plurality of grating surfaces and a plurality of grating wall surfaces on a base surface by:
filling into a mold a resin material in which inorganic nanoparticles are dispersed; and
irradiating an ultraviolet (UV) light to the resin material,
wherein a diffraction grating, including the base surface, the plurality of grating surfaces, and the plurality of grating wall surfaces, a refractive index distribution, is generated due to unevenness of the inorganic nanoparticles dispersed in the resin material,
wherein the grating surfaces are formed so that an inclination of each of the grating surfaces gradually gets smaller as a distance from the center of the base surface increases,
wherein the refractive index distribution causes a rate of increase of a phase difference of light transmitting through the diffraction grating to increase as the distance from the center of the base surface increases, and
wherein a height of each of the grating wall surfaces is determined based on the refractive index distribution to reduce the rate of increase of the phase difference.
2. The diffractive optical element according to
3. The diffractive optical element according to
4. The diffractive optical element according to
5. The diffractive optical element according to
6. The diffractive optical element according to
the refractive index of the diffraction grating is lower than that of the another diffraction grating, and
a dispersion of the diffraction grating is higher than that of the another diffraction grating.
8. The diffractive optical element according to
9. The diffractive optical element according to
10. The diffractive optical element according to
11. The diffractive optical element according to
the refractive index of the first diffraction grating is lower than that of the second diffraction grating, and
a dispersion of the first diffraction grating is higher than that of the second diffraction grating.
13. The method according to
the UV light is irradiated to the resin material along a direction perpendicular to the base surface, and
the refractive index distribution changes along the direction perpendicular to the base surface.
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1. Field of the Invention
The present invention relates to a diffractive optical element having improved diffraction efficiency in a wide wavelength range and an image pickup optical system using the diffractive optical element.
2. Description of the Related Art
Previously, as a method of reducing a chromatic aberration of an optical system, a method of providing a diffractive optical element that has a diffraction function as apart of the optical system has been known (SPIE Vol. 1354, International Lens Design Conference (1990)). The diffractive optical element is manufactured by making a shape of a diffraction grating on a mold by cutting or the like and then transferring the shape into a resin by a molding process such as an UV curing, a thermal curing, or an injection molding. When the diffractive optical element is manufactured by this molding process, a refractive index distribution is generated inside a diffraction grating. Particularly, when the molding is performed by the UV curing using a material in which inorganic nanoparticles are dispersed into a base resin material of the diffraction grating, the nanoparticles move during the curing process and therefore the concentration of the nanoparticles is different in accordance with an area of the diffraction grating. Since the nanoparticles have a refractive index that is different from a refractive index of the base resin material, eventually the refractive index distribution is generated.
Japanese Patent Laid-Open No. H11-48355 discloses a diffractive optical element that has a corrected shape. The shape is manufactured by previously deforming a mold in an opposite direction with respect to a shift from a design shape that is generated when a protection film is formed to obtain a design shape after molding the diffractive optical element. Japanese Patent Laid-Open No. 2008-180963 discloses a diffractive optical element that is formed by previously correcting a shape of a mold in an opposite direction in accordance with a change of a film thickness of an anti-reflection film in order to suppress the deterioration of diffraction efficiency caused by non-uniformity of the film thickness of the anti-reflection film. Japanese Patent No. 3252708 discloses a scanning optical system that corrects an image plane movement caused by an internal strain that is generated during molding an optical element. In the scanning optical system disclosed in Japanese Patent No. 3252708, the refractive index distribution that is generated when the optical element is formed by using an injection mold is corrected by previously shifting a focal length.
However, in any of Japanese Patent Laid-Open No. H11-48355, Japanese Patent Laid-Open No. 2008-180963, and Japanese Patent No. 3252708, when the refractive index distribution exists in the diffraction grating, an optical path length of transmitted light that transmits through the diffraction grating is shifted from a design value and therefore the diffraction efficiency is deteriorated.
The present invention provides a diffractive optical element and an image pickup optical system that maintain high diffraction efficiency even when a refractive index distribution is generated inside a grating of the diffractive optical element.
A diffractive optical element as one aspect of the present invention is a diffractive optical element that is used for an optical system. The diffractive optical element includes a first diffraction grating configured by a first material having a first refractive index and a first dispersion and a second diffraction grating configured by a second material having a second refractive index lower than the first refractive index and a second dispersion higher than the first dispersion. The first diffraction grating and the second diffraction grating are disposed in adhesive contact with each other, one of the first diffraction grating and the second diffraction grating has a refractive index distribution and has a diffractive surface that includes a grating surface arrayed at a predetermined pitch and having a predetermined inclination and a grating wall surface having a predetermined height, and the diffractive surface has a shape in which an inclination of the grating surface of a diffraction grating having a greater refractive index distribution of the first diffraction grating and the second diffraction grating is decreased and a height of the grating wall surface is lowered with respect to a shape in which a phase difference based on a phase difference function that corrects an aberration of the optical system is added to a shape of a base surface that forms one of the first diffraction grating and the second diffraction grating.
An image pickup optical system that includes the diffractive optical element also constitutes another aspect of the present invention.
Further features and aspects of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Exemplary embodiments of the present invention will be described below with reference to the accompanied drawings. In each of the drawings, the same elements will be denoted by the same reference numerals and the duplicate descriptions thereof will be omitted.
[Embodiment 1]
First of all, an optical system in which a diffractive optical element in Embodiment 1 of the present invention is used will be described.
In the present embodiment, the diffractive optical element 6 has a positive power, and a high-refractive index and low-dispersion material is used as a material (a first material) of the first diffraction grating 24 and a low-refractive index and high-dispersion material is used as a material (a second material) of the second diffraction grating 25. In other words, in the diffractive optical element 6 of the present embodiment, conditions of nd1>nd2 and vd1>vd2 are met. Reference numeral 26 denotes an off-axis light beam that enters a grating surface of the diffractive optical element 6, and the light beam 26 is diffracted by the plurality of diffraction gratings (the first diffraction grating 24 and the second diffraction grating 25) as illustrated in
The refractive index of ITO is changed due to the generation of free carriers that is caused by doping of tin or holes of oxygen in addition to the change of the refractive index that is caused by electron transition, which is different from other inorganic oxides. The refractive index dispersion caused by the electron transition abruptly changes at a short wavelength side of 400 nm to 450 nm in a visible range and has characteristics (nonlinear characteristics) that second-order dispersion (θgF) of the refractive index is higher than a so-called normal line where common glasses are distributed. On the other hand, the refractive index dispersion that is caused by the free carriers has extremely strong linear characteristics, which has abrupt changes at a long wavelength side of 600 nm to 700 nm in the visible range. Due to the combination of the two influences, the second-order dispersion (θgF) of the refractive index is extremely low compared to other inorganic oxides. Accordingly, similarly to ITO, SnO2 and ATO (antimony-doped SnO2) that is transparent and is free carriers or the like can also be used.
In
As indicated by a solid line 73 in
In the present embodiment, when a distance in a direction orthogonal to the optical axis with reference to the optical axis is h, a coefficient of n-th order (n is an even number) is Cn/2, and a wavelength is λ, a phase difference function φ(h) is defined as following Expression (1).
In Expression (1), the phase difference function φ(h) is a function of correcting an aberration of an optical system. When a position of abase surface of the diffraction grating is X(h), an annular zone number that is counted from an optical axis center in defining an annular zone around the optical axis center as one annular zone is k, a height of the grating wall surface (the grating height) is d0, and a correction function is G(h), a position x of the diffractive surface in the optical axis direction is represented by following Expression (2).
In Expression (2), the correction function G(h) is a function of the height h (the distance) from the optical axis, which is obtained by dividing a design optical path length that is determined from the phase difference function φ(h) as a design value by an ideal optical path length that is calculated by integrating a product of an actual refractive index and a height of an ideal grating height.
Thus, the shape of the diffractive surface in the present embodiment is determined by a value that is obtained by multiplying the phase difference (the optical path length) that is added based on the phase difference function φ(h) by the correction function G(h) that changes in accordance with the position of the grating surface in the pitch direction (array direction). As a result, the diffractive surface has a shape in which the inclination of the grating surface of the diffraction grating having a greater refractive index distribution is decreased and the height of the grating wall surface is lowered with respect to the shape in which the phase difference function is added to the shape of the base surface (for example, the base surface 66 in
[Embodiment 2]
Next, Embodiment 2 of the present invention will be described.
The diffraction grating of the present embodiment is formed by a UV curing. The diffraction grating 92 made of a high-refractive index and low-dispersion material is molded and then the uncured low-refractive index and high-dispersion material is filled and UV light 93 is irradiated from an upper side in
As illustrated in
Since the optical path length is obtained by integral of the refractive index and the length in a direction where the light passes, the correction is performed so that the grating top 95 of the diffraction grating 91 (the low-refractive index and high-dispersion material) in which a large amount of refractive index distribution is generated is lowered, i.e. so that the height of the grating wall surface 94 is lowered, in the present embodiment similarly to Embodiment 1. This correction enables the phase to be closer to an ideal value. As described above, in the vicinity of the grating wall surface 94, the refractive index of the diffraction grating 91 is shifted so as to be heightened compared to its inside. Therefore, it is preferred that a component that corrects the shift amount be added to the correction function G (h) to enlarge the amount of decreasing the grating top 95.
Next, an image pickup apparatus in which the image pickup optical system (the diffractive optical element) of each embodiment described above is used will be described.
When the object image is observed by a finder, the object image that is imaged on a focusing plate 215 via the quick return mirror 214 is changed to be an erected image by the pentaprism 216 to enlarge and observe the image using an eyepiece optical system 217. When taking an image, the quick return mirror 214 rotates in an arrow direction in
In the present embodiment, the image pickup optical system (the diffractive optical element) of each embodiment described above is included to be able to provide an image pickup apparatus that has a high optical performance. The present embodiment can also be similarly applied to a single-lens reflex camera that does not include a quick return mirror.
According to each embodiment described above, a diffractive optical element that maintains high diffraction efficiency even when a refractive index distribution is generated inside a diffraction grating that constitutes the diffractive optical element can be provided. The diffractive optical element of each embodiment described above is applied to an image pickup optical system to suppress unnecessary diffracted light that generates when a high brightness light source is illuminated onto the refractive optical element to be able to provide an image pickup optical system that has an aberration correction effect of the diffractive optical element and that has a small size and a good chromatic aberration.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
Each embodiment described above adhesively contacts two different diffraction gratings, but the embodiment is not limited to this and can also be applied to a case in which these diffraction gratings are closely disposed. Furthermore, each embodiment described above can be applied to a first material when a first material having a high refractive index and a low dispersion is configured by dispersing an inorganic nanoparticles into abase resin material and a refractive index distribution of the first material is greater than a refractive index distribution of a second material.
This application claims the benefit of Japanese Patent Application No. 2010-252830, filed on Nov. 11, 2010, which is hereby incorporated by reference herein in its entirety.
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