A vapor plate for covering a manhole of a cargo transport tanker includes a plate member and one or more push rod assemblies. Each push rod assembly includes a guide tube extending through the plate member and a push rod extending through the guide member. A rod of the push rod moves linearly and rotationally within the guide tube. An adjustable collar of a resistance mechanism may be fixed to the rod so that the collar engages a spring allowing a user to generate a resistive clamping force by pushing downward on the push rod. A user may clamp the rim of a manhole between a lower handle of the push rod and the plate member with the resistive force by positioning the lower handle underneath the rim after generating the resistance force. The push rod assembly is sealed to prevent vapor leakage.
|
1. A vapor plate for covering a manhole of a cargo transport tanker, the vapor plate comprising:
a plate member having a cargo passage opening; and
one or more push rod assemblies, each of said one or more push rod assemblies movable between an engaged position and a disengaged position, the push rod assemblies each comprising:
a guide tube extending through said plate member and coupled thereto;
a push rod journaled for linear and rotational travel within said guide tube;
a resistance mechanism coupled to said push rod and having a portion adjustable between a first position and a second position along the push rod, wherein when adjusted to the first position with the push rod assembly in the engaged position, the resistance mechanism provides a first level of resistance and when adjusted to the second position with the push rod assembly in the engaged position, the resistance mechanism provides a second level of resistance that is greater than the first level of resistance; and
a seal disposed between said guide tube and said push rod.
12. A method for attaching a vapor plate to a manhole of a tanker comprising:
setting a plate of said vapor plate on a top edge of a rim of a manhole of said tanker;
contacting a lower member of a push rod of a push rod assembly with a bottom edge of said rim of said manhole while said push rod extends through said plate and extends through a resistance mechanism;
displacing said lower member a distance up and away from said bottom edge and towards said top edge while said push rod extends through said plate and through said resistance mechanism with the resistance mechanism in a disabled position;
after said displacement and while said push rod extends through said plate and through said resistance mechanism, enabling said resistance mechanism to be loaded with force to clamp said plate to said top edge, wherein prior to the step of enabling said push rod extends through said plate and through said resistance mechanism and is disabled from being loadable with force to clamp said plate to said top edge;
pushing down on a spring of said resistance mechanism to load said mechanism with force to clamp said plate to said top edge; and
providing said force with said resistance mechanism to clamp said plate to said top edge wherein a portion of said resistance mechanism is movable between an unfixed position and a fixed position, and wherein when said portion is unfixed, said mechanism is disabled from being loaded with force to clamp said plate.
11. A vapor plate for covering a manhole of a cargo transport tanker, the vapor plate comprising:
a plate member having a sealing member adhered thereto;
a plurality of push rod assemblies, each of said plurality of push rod assemblies comprising:
a guide tube extending through said plate member and coupled thereto, said guide tube comprising a tube section, an upper ring plate, and a lower ring plate, wherein one of said upper ring plate and said lower ring plate includes a bushing that houses one or more O-rings;
a push rod including a rod having a length, a top handle, a lower handle, said rod journaled for linear and rotational travel within said guide tube, said handles coupled to respective ends of said rod, said handles being fixed with respect to one another;
a spring positioned between a collar and said upper ring plate;
wherein a position of said collar is adjustable along said length of said push rod and said collar may be selectively fixed and unfixed relative to said push rod, when unfixed said rod is movable through said collar in a linear direction relative to said collar, when fixed said rod is fixed in place relative to said collar in the linear direction when said rod is moved in said linear direction;
wherein when said collar is adjusted to a position on said rod to engage said spring and said collar is unfixed, said spring is uncompressed during linear travel of said push rod through said guide tube in said linear direction, and when said collar is fixed, said spring compresses during said liner travel of said push rod through said guide tube in said linear direction; and
wherein said O-rings engage said rod of said push rod assembly.
3. The vapor plate of
4. The vapor plate of
6. The vapor plate of
7. The vapor plate of
8. The vapor plate of
9. The vapor plate of
13. The method of
14. The method of
|
None.
1. Field of the Invention
The present invention is in the field of vapor plates used to cover manholes of transport tankers, such as an over-the-road tank trailer and tank railcars.
2. Description of Related Art
Vapor plates are utilized to cover the manhole of a tanker trailer or railcar when filling the tanker with the desired cargo. Commonly transported liquid cargo may be volatile and/or hazardous, such as liquid propane, gasoline, oil, liquefied natural gas, asphalt, industrial chemicals or acids. Other liquid cargo may not be hazardous, but may require maintaining sanitary conditions, such as milk, vegetable oils, other food oils, juices, or other items. Further, many dry goods which are commonly transported in such tankers may create a fine dust which may cause respiratory problems for workers when filling the tanks up with the dry cargo. A vapor plate plays an important role in keeping the volatile or hazardous gases in the tank or, alternatively, the un-sanitized airborne contaminants out.
Particularly, as used in the petroleum and chemical industries, the vapor plate keeps the gasoline or chemical vapors within the tank and may also prevent the build-up of excess vapor by allowing vapor removal using a vapor recovery system. Keeping the vapor from escaping the tank through the vapor plate is important for at least the following reasons: (1) the health of the operator, (2) environmental protection, (3) general safety (for example preventing build-up of flammable gases), and (4) satisfying industrial or governmental regulations. In other industries, vapor plates may also be important for protecting the safety of the food supply.
However, given the importance of keeping vapors in or contaminants out of the tanker in view of the harmful effects listed above, existing vapor plates have continually been found to perform insufficiently over their functioning lives. Existing vapor plates can generally comprise a plate having threaded rods extending through which are threadably engaged to the plate. The threaded rods generally have an appendage at the bottom of the threaded rod that can be raised and lowered to engage and release the appendage against the bottom of a rim of a manhole on a tank trailer or railcar. The appendage is raised and lowered by a user generally turning a handle at the top of the threaded rod and adjusting a threaded collar.
Threaded rods can be made of softer steel than many other steel components in order to economically manufacture a tooled threaded rod. The softer material can result in the threaded rod bending at some point during its functional life, particularly early on. Any bending of the threaded rod negatively impacts the function and performance of the vapor plate. The threaded push rod also has other shortcomings. As the threaded rod repeatedly passes through the threads in the existing vapor plate, any protective coating on the material wears off resulting in corrosion of the threads which results in the loss of material. In addition, if the collar is even a slightly different steel grade than the threaded rod, with either a higher or lower strength, the threads in the collar or on the threaded rod can wear down, again resulting in a loss of material. Further, the bending of the rod alters the thread distance at the bend. These frequently occurring losses of material or changes in the thread distance can create a passageway for vapors or gas to leak through the threads and vapor plate out of, or into, the tank.
The present invention is directed to a vapor plate for covering a manhole of a cargo transport tanker while the tank is being filled. The vapor plate comprises a plate member and a plurality of push rod assemblies operably connected to the plate member. The plate member may have a sealing member adhered to a portion thereof. Each of said plurality of push rod assemblies includes a guide tube extending through said plate member and coupled thereto, a push rod journaled for linear and rotational travel within said guide tube, and a resistance mechanism coupled to the push rod. Each push rod includes handles coupled to a respective end of a rod of said push rod. The resistance mechanism includes a spring and a collar. The guide tube includes a tube, an upper ring plate at one end of the tube and a lower ring plate at another end of the tube.
The spring is positioned between said collar and said upper ring plate. A position of said collar is adjustable along a length of said rod of said push rod. The collar is fixed along the rod to a selected position such that the spring resists linear travel of said push rod relative to said guide tube. O-rings are positioned within said upper and lower ring plates of said guide tube to engage said rod thereby forming a substantially gas-resistant seal between said guide tube and said rod of said push rod.
In use, the vapor plate is used to seal a manhole of a cargo tanker while filling the tanker carrying liquid or dry cargo. In one embodiment, to install the vapor plate on the manhole, top handles of the push rods are rotated so the handle extends radially inward. Since the lower handle is timed with said top handle, rotating the top handle results in both handles facing radially inward. The vapor plate may be then placed on top of a rim of the manhole of the tanker because the lower handles are turned inward and will not catch on the top of the manhole rim. Next the top handle of the push rod is rotated so that the top and lower handles extend radially outward so that the lower handle extends radially further outward than the bottom edge of the manhole rim. Next, the top handle is pulled upward until the lower handle locates and contacts with the bottom edge of the manhole rim. Next, the top handle is again rotated so that the lower handle points radially inward and is no longer is in contact with the bottom edge of the manhole rim. The top handle is pulled slightly upward a distance to position the lower handle a distance above the bottom edge of the bottom edge of the manhole rim. Next, the collar is locked and fixed in position on the rod. The collar is fixed on the rod so that the collar bears against the spring. The spring also bears against the guide tube. The process is repeated for all push rod assemblies.
A user then applies a substantially linearly downward force on the top handle of the push rod until the lower handle is below the bottom edge of the rim. The user again rotates the top handle so that the lower handle extends substantially radially outward and under the rim of the manhole. Once the lower handle is in place, the user gradually reduces the downward force applied on the top handle until said lower handle contacts said bottom edge of said rim. The user then stops applying the downward force resulting in the manhole rim being clamped between the plate and the lower handle of the vapor plate with the resistance force generated by the displacement of the collar against the spring. The process is repeated for all push rod assemblies
Other aspects and advantages of the present invention will be apparent from the following detailed description of the preferred embodiments and the accompanying drawing figures.
The accompanying drawings form a part of the specification and are to be read in conjunction therewith.
The following detailed description of the present invention references the accompanying drawing figures that illustrate specific embodiments in which the invention can be practiced. The embodiments are intended to describe aspects of the present invention in sufficient detail to enable those skilled in the art to practice the invention. Other embodiments can be utilized and changes can be made without departing from the spirit and scope of the present invention. The present invention is defined by the appended claims and, therefore, the description is not to be taken in a limiting sense and shall not limit the scope of equivalents to which such claims are entitled.
As illustrated in
In
Handles 44 and 46 may extend in one direction away from rod 42. Alternatively, one embodiment of top handle 44a shown in
As shown in
Push rods 14 and their components may be constructed from any material including steel, aluminum, brass, carbon fiber, or polymer or any other material now known or hereafter developed. One embodiment includes rod 42 being 1144 carbon steel that is chromed for surface protection and/or reduction of friction.
Spring 56 of mechanisms 52, 52′ is operable to exert an upward 100 force on rod 42 when collars 60 and 62 or clamp 66 are fixed to rod 42 and a user applies a downward 102 force on push rod 14 compressing spring 56 against guide tube 12. Spring 56 may be any type of spring now known or hereafter developed including viscoelastic or elastic bands or bushings or any other compression resistance spring now known or hereafter developed. Upward is in a direction 100 away from and out the manhole 202. Downward 102 is in a direction into the manhole 202 of tank 200.
One beneficial feature of the present vapor plate 10 is that it is configured to significantly reduce the amount of vapor that escapes through the openings in plate 24 that accommodate the passage of push rods 14 and guide tubes 12. This beneficial configuration of the push rods 14 and guide tubes 12 in the present vapor plate 10 is best illustrated in
The space between rod 42 and pipe section 28 may be empty or may be packed with grease or other lubricant to facilitate the movement of rod 42 therewithin. Rod 42 also passes through a bottom end of pipe section 28 and lower ring plate 32. Lower ring plate 32 may include bushing 34 inserted therein. Wherein rod 42 is inserted through bushing 34 such that bushing 34 allows linear and rotational displacement of rod 42 in relation to lower ring plate 32. Bushing 34 may also be configured to provide a liquid or gas-resistant seal as known in the art such as grooves 37 and 0-rings 38 which are the same or different from grooves 37′ and 0-rings 38′. As further shown in
In the embodiment illustrated in
In use, an embodiment of vapor plate 10 is inserted into manhole 202 of tank 200 such that plate 24 of vapor plate 10 bears on a top edge 208 of manhole rim 204. The portion of plate 24 that bears upon rim 205 is seal 26. As shown in
Now further referring to
Having set collars 60, 62 or clamp 66 of the push rods 14, next, as shown in
The clamping force applied is substantially equal to the resistance force multiplied by the displacement distance Δ. For example if Δ equals two inches and the resistance force equals seventy pounds per inch, then the force applied to displace push rod 14 such that the lower handle 46 is below rim 204 is at least one-hundred forty (140) pounds. Similarly, the clamping force applied by the resistance mechanism 52 which effectively clamps the rim between plate 24 and handle 46 is also one-hundred forty (140) pounds. Thus, the clamping force applied can be easily adjusted by a user by increasing or decreasing Δ, and/or using springs 56 with a higher or lower spring resistance force.
Vapor plate 10 can be removed simply by pushing down on each push rod 14. Pushing down on the rods disengages the lower handles 46 from rim 204. The handle 44 is then turned radially inward toward axis 106. Further, the removal process may be shortened in some embodiments by simply disengaging the resistance mechanism 52 by untightening the set screws 64 of collars 60 and 62, or releasing clamp 66 from rod 42 so that the resistance mechanism 52′ no longer exerts any force upon push rod 14.
As is evident from the foregoing description, certain aspects of the present invention are not limited to the particular details of the examples illustrated herein. It is therefore contemplated that other modifications and applications using other similar or related features or techniques will occur to those skilled in the art. It is accordingly intended that all such modifications, variations, and other uses and applications which do not depart from the spirit and scope of the present invention are deemed to be covered by the present invention.
Other aspects, objects, and advantages of the present invention can be obtained from a study of the drawings, the disclosures, and the appended claims.
Patent | Priority | Assignee | Title |
9765498, | Sep 15 2015 | Utility Designs of New York LLC | Manhole cover locks, lockable manhole covers, and methods for locking a manhole cover |
9938686, | Feb 04 2016 | Utility Designs of New York LLC | Locakable manhole covers and methods for locking a manhole cover |
D791269, | Nov 17 2015 | KELSO TECHNOLOGIES INC | Core loading plate |
Patent | Priority | Assignee | Title |
1902731, | |||
2186924, | |||
2693100, | |||
3170607, | |||
344473, | |||
3874550, | |||
4080989, | May 19 1976 | UNIVERSAL DEVELOPER AND MANUFACTURING CO | Tube connector for fluid container |
4132327, | May 01 1978 | ACF Industries, Inc. | Hatch cover opening and closing assembly |
4964755, | Apr 18 1989 | LEW-MOR, INC , 4475 ELDRIDGE STREET, GOLDEN, CO 80403, A CORP OF CO | Manhole cover lock apparatus |
564251, | |||
5683123, | Apr 19 1995 | Security grill system | |
5775357, | Feb 20 1997 | Aero Tec Laboratories | Fuel fill valve and vent valve assembly |
5954095, | Jul 22 1997 | Gas Technology Institute | Apparatus and method for sealing a damaged pipe |
6073792, | Jul 27 1998 | Access cap | |
7320236, | Apr 15 2004 | Norinco | Device that makes it possible to lock and unlock, by means of a key, a stopper or cover on a frame |
7377141, | Jul 30 2004 | Norinco | Device for locking and unlocking a cover or lid on a frame by means of a key |
20070062584, | |||
20070081856, | |||
FR2041383, |
Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
Jan 15 2013 | EMCO WHEATON CORP. | (assignment on the face of the patent) | / | |||
Jan 16 2013 | VALICEK, WILLIAM W | EMCO WHEATON CORP | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 029689 | /0052 |
Date | Maintenance Fee Events |
Feb 24 2020 | M1551: Payment of Maintenance Fee, 4th Year, Large Entity. |
Feb 05 2024 | M1552: Payment of Maintenance Fee, 8th Year, Large Entity. |
Date | Maintenance Schedule |
Aug 23 2019 | 4 years fee payment window open |
Feb 23 2020 | 6 months grace period start (w surcharge) |
Aug 23 2020 | patent expiry (for year 4) |
Aug 23 2022 | 2 years to revive unintentionally abandoned end. (for year 4) |
Aug 23 2023 | 8 years fee payment window open |
Feb 23 2024 | 6 months grace period start (w surcharge) |
Aug 23 2024 | patent expiry (for year 8) |
Aug 23 2026 | 2 years to revive unintentionally abandoned end. (for year 8) |
Aug 23 2027 | 12 years fee payment window open |
Feb 23 2028 | 6 months grace period start (w surcharge) |
Aug 23 2028 | patent expiry (for year 12) |
Aug 23 2030 | 2 years to revive unintentionally abandoned end. (for year 12) |