A semiconductor device includes a substrate having an edge, a semiconductor layer provided on a substrate, an electrode pad provided on the semiconductor layer, an inorganic insulating film having a first opening through which an upper surface of the electrode pad is exposed, and a resin film provided on the inorganic insulating film, the resin film having a second opening and a third opening separated from each other, where the upper surface of the electrode pad is exposed through the second opening, where the third opening is located between the second opening and the edge of the substrate, and where a bottom of the third opening is constituted by the resin film or the inorganic insulating film.
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11. A semiconductor device comprising:
a substrate having an edge;
a semiconductor layer provided on the substrate;
an electrode pad provided on the semiconductor layer; and
a resin film provided on the electrode pad, the resin film having a first opening and a second opening separated from each other,
wherein an upper surface of the electrode pad is exposed through the first opening,
wherein the second opening is located between the first opening and the edge of the substrate,
wherein a whole bottom of the second opening is exposed and consists of the resin film or an inorganic insulating film, and
wherein the resin film is formed of polyimide or benzocyclobutene.
6. A semiconductor device comprising:
a semiconductor layer provided on a substrate;
an electrode pad provided on the semiconductor layer;
an inorganic insulating film in contact with the electrode pad, the inorganic insulating film having a first opening through which an upper surface of the electrode pad is exposed; and
a resin film provided on the inorganic insulating film, the resin film having a second opening and a third opening,
wherein both the upper surface and a lateral side of the electrode pad are located at the inside of the second opening,
wherein a whole bottom of the third opening is exposed and consists of the resin film or the inorganic insulating film, and
wherein the resin film is formed of polyimide or benzocyclobutene.
1. A semiconductor device comprising:
a substrate having an edge;
a semiconductor layer provided on the substrate;
an electrode pad provided on the semiconductor layer;
an inorganic insulating film formed on and in contact with the electrode pad, the inorganic insulating film having a first opening through which an upper surface of the electrode pad is exposed; and
a resin film provided on the inorganic insulating film, the resin film having a second opening and a third opening separated from each other,
wherein the upper surface of the electrode pad is exposed through the second opening,
wherein the third opening is located between the second opening and the edge of the substrate,
wherein a whole bottom of the third opening is exposed and consists of the resin film or the inorganic insulating film, and
wherein the resin film is formed of polyimide or benzocyclobutene.
2. The semiconductor device according to
3. The semiconductor device according to
4. The semiconductor device according to
wherein the electrode pad is a drain pad or a source pad of the FET.
5. The semiconductor device according to
7. The semiconductor device according to
8. The semiconductor device according to
9. The semiconductor device according to
the electrode pad is a drain pad or a source pad of the FET.
10. The semiconductor device according to
12. The semiconductor device according to
13. The semiconductor device according to
14. The semiconductor device according to
15. The semiconductor device according to
16. The semiconductor device according to
17. The semiconductor device according to
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Field of the Invention
The present invention relates to a semiconductor device.
Related Background Art
An insulating film is provided in order to protect a semiconductor device from moisture, foreign substances, a shock from the outside, and the like. For example, an inorganic insulating film such as silicon nitride (SiN) film and a resin film such as a polyimide film are laminated. Since the SiN film has low water permeability, the moisture resistance of a semiconductor device increases. In addition, a semiconductor device can be protected from foreign substances and a shock by the polyimide film. Japanese Unexamined Patent Application Publication No. 2010-153707 discloses a semiconductor device in which a metal layer is provided at the interface between an inorganic insulating film and an electrode pad.
When the volume of a resin film changes due to the absorption of moisture and a change in temperature, stress is applied to a SiN film which is formed below the resin film. The stress causes the peeling-off of the SiN film from an electrode pad. When the SiN film is peeled off from the electrode pad, moisture has a tendency to infiltrate from a place in which peeling-off is generated. When the moisture infiltrates into the electrode pad, an electrode connected to a semiconductor layer, or the like, electrode materials are dissolved in the moisture, and thus the migration of metal ions constituting the electrode is generated. A short circuit is likely to occur between electrode pads due to this migration. Particularly, in a field effect transistor (FET) in which a high voltage is applied, migration has a tendency to be generated. An object of the present invention is to provide a semiconductor device having high moisture resistance.
According to one embodiment of the present invention, there is provided a semiconductor device including: a semiconductor layer provided on a substrate; an electrode pad provided on the semiconductor layer; an inorganic insulating film in contact with the electrode pad, the inorganic insulating film having a first opening through which an upper surface of the electrode pad is exposed; and a resin film provided on the inorganic insulating film the resin film having a second opening and a third opening, where the upper surface of the electrode pad is exposed through the second opening, where the third opening is located between the second opening and the resin film located at an edge of the substrate, and wherein a bottom of the third opening is constituted by the resin film or the inorganic insulating film covering the semiconductor layer.
In the above configuration, an inner edge of the first opening can be configured to be located inside the second opening.
According to another one embodiment of the present invention, there is provided a semiconductor device including: a semiconductor layer provided on a substrate; an electrode pad provided on the semiconductor layer; an inorganic insulating film in contact with the electrode pad, the inorganic insulating film having a first opening through which an upper surface of the electrode pad is exposed; and a resin film provided on the inorganic insulating film, the resin film having a second opening, where both the upper surface and a lateral side of the electrode pad are located at the inside of the second opening.
In the configuration of another one embodiment, the resin film can be configured to have a third opening which is located outside the second opening.
In the above configurations, the third opening can be configured to be formed by an upper surface of the inorganic insulating film being exposed.
In the above configurations, the resin film can be configured to be formed of polyimide or benzocyclobutene.
In the above configurations, the inorganic insulating film can be configured to be formed of silicon nitride or silicon oxynitride.
In the above configurations, the semiconductor layer can be configured to form a FET, and the electrode pad can be configured to be a drain pad or a source pad of the FET.
In the above configurations, the semiconductor device can be configured to further include a plurality of source fingers, a plurality of drain fingers and a plurality of gate fingers which are provided on the FET, and the drain pad can be configured to be connected to the plurality of drain fingers.
In the above configurations, the upper surface of the electrode pad can be configured to be formed of gold.
Embodiments of the present invention will be described with reference to the accompanying drawings.
Embodiment 1 is an example in which a polyimide film 24 is provided with an opening 24b.
The substrate 10 is formed of silicon carbide (SiC) or the like. The buffer layer 12, the channel layer 14, the electron supply layer 16, and the cap layer 18 are an epitaxially-grown nitride semiconductor layer. The buffer layer 12 is formed of, for example, aluminum nitride (AlN) having a thickness of 300 nm, and is in contact with the upper surface of the substrate 10. The channel layer 14 is formed of, for example, gallium nitride (GaN) having a thickness of 1,000 nm, and is in contact with the upper surface of the buffer layer 12. The electron supply layer 16 is formed of, for example, aluminum gallium nitride (AlGaN) having a thickness of 20 nm, and is in contact with the upper surface of the channel layer 14. The cap layer 18 is formed of, for example, GaN having a thickness of 5 nm, and is in contact with the upper surface of the electron supply layer 16.
As shown in
As shown in
The polyimide film 24 is in contact with the upper surface of the SiN film 22, and has openings 24a and 24b passing through the polyimide film 24. The opening 24a (second opening) overlaps the opening 21. The electrode pad is exposed from the openings 21 and 24a. Meanwhile, the opening 24a may be formed inside the opening 21, or the inner lateral side of the opening 24a and the inner lateral side of the opening 21 may overlap each other.
As shown in
A distance D1 between the inner edge of the opening 21 and the inner edge of the opening 24a as shown in
The ohmic electrodes 28c and 30c are formed by laminating a titanium (Ti) layer having a thickness of 10 nm and an aluminum (Al) layer having a thickness of 300 nm from, for example, the side close to the cap layer 18. The gate finger 26b is formed by laminating a nickel (Ni) layer having a thickness of 50 nm and an Au layer having a thickness of 300 nm from, for example, the side close to the cap layer 18. The wiring layers 28d and 30d, and the electrode pad are formed of, for example, gold (Au) having a thickness of 2 to 4 μm. A thickness T1 of the SiN film 20 and a thickness T2 of the SiN film 22 as shown in
Next, a comparative example will be described.
The volume of the polyimide film 24 changes due to the moisture absorption of the polyimide film 24, a change in temperature, and the like. In the comparative example, large stress is likely to be applied to the SiN films 20 and 22 due to a change in volume. The peeling-off of the SiN film 22 is generated in the periphery of the electrode pad due to the stress. The moisture resistance of the semiconductor device 100R is reduced due to the peeling-off. That is, the gate finger 26b, the ohmic electrodes 28c and 30c, and the like are dissolved in moisture infiltrated from a place in which peeling-off is generated. As a result, migration occurs.
According to Embodiment 1, since the opening 24b is provided as shown in
The region R1 shown in
As shown in
In Embodiment 1 and the comparative example, a moisture resistance test was performed. Eight semiconductor devices were placed under high temperature and high humidity, and a voltage was applied thereto. The numbers of failures generated in eight samples were compared with each other. The conditions of the test are shown in Table 1.
TABLE 1
Size
Temp
Humidity
Time
[mm2]
[° C.]
[%]
[h]
Vds [V]
Vgs [V]
Embodiment 1
0.7 × 2
130
85
96
50
−3
Comparative
Example
Table 1 shows the size, temperature, humidity, time, source-drain voltage Vds, and gate-source voltage Vgs of the semiconductor device, from the left side. As shown in Table 1, the same conditions were used in Embodiment 1 and the comparative example.
Table 2 is a table showing the results of the test.
TABLE 2
Number of Failures/
Number of Samples
Embodiment 1
0/8
Comparative
6/8
Example
As shown in Table 2, failure was generated in six of eight samples in the comparative example, whereas failure was not generated in Embodiment 1. As described above, according to Embodiment 1, moisture resistance increases.
A manufacturing method will be described below.
As shown in
As shown in
As shown in
The SiN films 20 and 22 may have a sufficient thickness to suppress the infiltration of moisture. The thicknesses T1 and T2 may be set to be equal to or greater than 200 nm and equal to or less than 1,200 nm. The polyimide film 24 protects the semiconductor device 100 from a shock or the like from the outside. For the purpose of protection, the polyimide film 24 may be thick. As the polyimide film 24 becomes thicker, stress applied to the SiN films 20 and 22 increase. For the purpose of protection and stress relief, the thickness T3 may be, for example, equal to or greater than 2 μm and equal to or less than 6 μm, or the like. The opening 24b may not pass through the polyimide film 24. That is, the opening 24b can be formed as a concave region provided in the polyimide film 24. In addition, the opening 24b may pass through the polyimide film 24, and may be formed in the SiN films 20 and 22. In order to increase moisture resistance, the opening 24b may not pass through the SiN film 20, and that the entire bottom of the opening 24b be constituted by the SiN film 22 or the polyimide film 24. The number of openings 24b, and the width W and length L thereof can be changed depending on the size of the semiconductor device 100, the thickness T3 of the polyimide film 24, or the like. In
The upper surfaces of the electrodes (gate electrode 26, source electrode 28 and drain electrode 30) are formed of Au. Au has low adhesion to SiN. On the other hand, polyimide has high adhesion to SiN. The SiN films 20 and 22 are not likely to be peeled off by providing the SiN films 20 and 22 on the electrodes and providing the polyimide film 24 and the opening 24b on the SiN film 22, and thus moisture resistance increases. The electrode pad, and the wiring layers 28d and 30d may be formed of metals other than Au. An inorganic insulating film such as, for example, a silicon oxynitride film (SiON film) may be provided in addition to the SiN films 20 and 22. A film made of a resin such as, for example, benzocyclobutene may be provided in addition to the polyimide film 24. The inorganic insulating film has low water permeability, but has low adhesion to the electrode pad. The resin film has high adhesion to the inorganic insulating film, but has the volume thereof changed by absorption of water and a change in temperature. According to Embodiment 1, it is possible to suppress peeling-off, and to obtain high moisture resistance and protection through a lamination structure of the inorganic insulating film and the resin film.
As shown in
According to Embodiment 2, the area of contact of the SiN film 22 with the polyimide film 24 is reduced in the periphery of the drain pad 30a. Since stress is reduced, the SiN film 22 is not likely to be peeled off. As a result, the moisture resistance of the semiconductor device 200 increases.
Embodiments 1 and 2 are examples of a FET using a nitride semiconductor. In the FET using a nitride semiconductor, a high voltage is applied. Particularly, since a high voltage is applied to the drain pad 30a, migration has a tendency to be generated in the drain pad 30a. According to Embodiments 1 and 2, migration can be effectively suppressed. The nitride semiconductor refers to a semiconductor containing nitrogen, and includes, for example, InN (indium nitride), InGaN (indium gallium nitride), InAlN (indium nitride aluminum), AlInGaN (aluminum indium gallium nitride), and the like. The FET may be formed of an arsenic-based semiconductor such as, for example, gallium arsenide (GaAs). Embodiments 1 and 2 may be applied to transistors or the like other than the FET.
As described above, although the embodiments of the invention have been described in detail, the present invention is not limited to such specific embodiments, but various modifications and changes can be made without departing from the scope of the invention described in the appended claims.
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