The present invention is directed to systems, devices and methods utilizing a proxy device that indicates directional aspects of redirected light from a corresponding light redirecting element by the position of one or more redirected light beams in one or more directions or coordinates on such a proxy device. The position characteristics of light redirected from the proxy device correlate to the aim of the light redirecting element associated with the proxy. This allows the proxy information to be used to accurately determine and control the aim of the light redirecting element.
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20. A heliostat, comprising:
(a) a light redirecting element; and
(b) at least one optical proxy associated with the light redirecting element such that the optical proxy articulates together with the light redirecting element, wherein the optical proxy redirects a second portion of incident sunlight as a proxy for the redirected, first portion of the incident sunlight, and wherein the optical proxy comprises first and second light redirecting, optical surface portions sloped at different angles to the incident sunlight such that an observed position from which the redirected, second portion of the incident sunlight appears to emanate from the at least one optical proxy, correlates to the aim of the light redirecting element associated with the proxy.
1. A heliostat system that redirects and concentrates sunlight onto a target, comprising:
(a) an imaging device;
(b) a plurality of heliostats, each heliostat comprising:
i) a light redirecting element that redirects a first portion of incident sunlight;
ii) at least one optical proxy associated with the light redirecting element such that the optical proxy articulates together with the light redirecting element, wherein the optical proxy redirects a second portion of incident sunlight as a proxy for the redirected, first portion of the incident sunlight, and wherein the optical proxy comprises first and second light redirecting, optical surface portions sloped at different angles to the incident sunlight such that an observed position from which the redirected, second portion of the incident sunlight appears to emanate from the optical proxy correlates to the aim of the light redirecting element associated with the proxy; and
(c) a control system that uses the position of the redirected, second portion of the incident sunlight on the optical proxy to aim the redirected sunlight onto the target.
19. A method of redirecting sunlight, comprising the steps of:
(a) providing a light redirecting element that redirects a first portion of the incident sunlight;
(b) providing at least one optical proxy associated with the light redirecting element such that the optical proxy articulates together with the light redirecting element, wherein the optical proxy redirects a second portion of incident sunlight as a proxy for the redirected, first portion of the incident sunlight, and wherein the optical proxy comprises first and second light redirecting, optical surface portions sloped at different angles to the incident sunlight such that an observed position from which the redirected, second portion of the incident sunlight appears to emanate from the at least one optical proxy correlates to the aim of the redirected first portion of the sunlight redirected by the light redirecting element associated with the proxy;
(c) obtaining information indicative of a position of a light spot on the at least one optical proxy; and
(d) using the position information to aim at least one light redirecting element associated with the at least one optical proxy in a manner that redirects the sunlight at a target.
2. A method of concentrating sunlight, comprising the steps of:
(a) providing a light redirecting element that redirects a first portion of incident sunlight;
(b) providing at least one optical proxy associated with the light redirecting element such that the optical proxy articulates together with the light redirecting element, wherein the optical proxy redirects a second portion of incident sunlight as a proxy for the redirected, first portion of the incident sunlight, and wherein the optical proxy comprises first and second light redirecting, optical surface portions sloped at different angles to the incident sunlight such that an observed position from which the redirected, second portion of the incident sunlight appears to emanate from the at least one optical proxy correlates to the aim of the light redirecting element associated with the proxy;
(c) sensing position characteristics of light on the at least one optical proxy;
(d) using the sensed information to aim the light redirecting element in a manner that redirects the sunlight at a target; and
(e) repeating steps (a) through (d) for at least one additional light redirecting element and at least one additional optical proxy associated with the at least one additional light redirecting element.
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This application claims priority to International Application No. PCT/US2013/048267, filed on Jun. 27, 2013, which in turn claims priority under 35 U.S.C. § 119(e) to U.S. provisional application No. 61/666,827, titled “Position-Encoded Optical Proxy for Sensing and Pointing of Light Sources”, filed Jun. 30, 2012, wherein these applications are incorporated herein by reference in their entireties for all purposes, respectively.
The present invention relates to proxy elements and associated systems that use positional characteristics of light on at least one proxy element to help aim light redirected from a light redirecting element onto a target. More specifically, these strategies are used to controllably aim heliostats in the field of concentrating solar power (CSP).
The use of heliostats in the field of concentrating solar power (CSP) is well established in the prior art. A typical CSP system includes at least one centralized tower and a plurality of heliostats corresponding to each centralized tower. The tower is centralized in the sense that the tower serves as the focal point onto which a corresponding plurality of heliostats collectively redirect and concentrate sunlight onto a target (also referred to as a focus or a receiver) associated with the tower. The concentration of sunlight at the tower receiver is therefore directly related to the number of heliostats or other concentrators associated with the tower up to certain fundamental limits. This approach can concentrate solar energy to very high levels, e.g., on the order of 1000× or more if desired. In practical application, many systems concentrate sunlight in a range from 50× to 5000×. The high concentration of solar energy can then be converted by the tower receiver into other useful forms of energy. One mode of practice converts the concentrated solar energy into heat to be used either directly or indirectly, such as by generating steam, to power electrical generators, industrial equipment, or the like. In other modes of practice, concentrated solar energy can be converted directly into electricity through the use of any number of photovoltaic devices, also referred to as solar cells.
Heliostats generally include a light redirecting element (e.g., a mirror or other suitable optical device) to redirect sunlight to a target. A heliostat also typically includes support structure for holding the mirror and allowing the mirror to be articulated, such as under the control of actuators such as motors to effect articulation. At a minimum, heliostats desirably provide two degrees of rotational freedom in order to redirect sunlight onto a fixed tower focus point. Heliostat mirrors may be planar, but could possibly have more complex shapes.
Heliostat articulation can follow an azimuth/elevation scheme by which the mirror rotates about a fixed axis perpendicular to the earth's surface for the azimuth and then rotates about an elevation axis that is parallel to the earth's surface. The elevation axis is coupled to the azimuth rotation such that the direction of the elevation is a function of the azimuth angle.
Alternatively, heliostats can articulate using a tip/tilt scheme in which the mirror rotates about a fixed tip axis that is parallel to the earth's surface and a further tilt axis. The tip axis often is orthogonal to the tilt axis but the tilt axis of rotation tips as a function of the tip axis rotation. The tilt axis is parallel to the earth's surface when the heliostat mirror normal vector is parallel to the normal vector of the earth's surface. Other schemes, such as polar tracking and many others, are also possible.
In typical operation, heliostats are pointed so that the reflected sunlight impinges on a target, such as the central tower receiver, which often is fixed in space relative to the heliostat. Because the sun moves relative to the heliostat site during the day, the heliostat reflectors often track the sun appropriately to keep the reflected light aimed at the receiver as the sun moves.
Generally, control strategies use open loop control, closed loop control, or combinations of these. Many heliostat control systems, though, employ open loop algorithms based on system geometry and sun position calculators in order to determine the sun and heliostat-focus vectors as a function of time. These calculations result in azimuth/elevation or tip/tilt commands to each heliostat device. Such control systems generally assume that the locations of the heliostats are static and well defined and/or otherwise rely on periodic calibration maintenance to correct for settling and other lifetime induced drifts and offsets. Open loop solutions are advantageous in that they do not require any feedback sensors to detect how well each heliostat is pointed. These systems simply tell every heliostat how to point and assume that the heliostats point correctly. A major drawback is that open loop systems demand components made with high precision if accuracy is to be realized. Incorporating precision into the system components can be very expensive. Additionally, it can be costly to perform the precise surveying of the heliostat locations that is needed to perform open loop calculations with sufficient accuracy. The expense of precision and surveying escalates as the number of heliostats in a heliostat field increases. Consequently, systems that rely only on open loop control tend to be too expensive. Such systems also tend to use a lesser number of very large heliostats in order to keep surveying expenses low and to minimize the number of precision components and precision operations required.
Closed loop control strategies have typically proven difficult to apply to heliostat systems. Closed loop heliostat control would need to rely on feedback from one or more sensors capable of measuring differences, or errors, between a desired condition and an actual condition. These errors are then processed into compensation signals to heliostat actuators to articulate the mirrors so that reflected sunlight impinges on the target or tower focus. Closed loop pointing has an advantage that it does not require precise components or installation or knowledge of the system geometry. The system also can be made less sensitive to lifetime drifts. Less demand for precision means that these systems are much less expensive than systems that rely solely on open loop control. Closed loop systems offer the potential to use control software rather than predominantly precision techniques, and control is less expensive to implement than precision techniques.
A difficulty in applying closed loop pointing methods on CSP systems results from a pointing condition, such as described above, requiring the bisection of two vectors rather than alignment to a single vector. That is, as shown in
The ideal closed loop heliostat tracking system should sense the difference between the reflected sunlight vector 417 and the line of sight vector 419, and endeavor to control that difference to zero. Thus, CSP and concentrated photovoltaic (CPV) system designers have contemplated that an ideal location for a feedback sensor would be to place the sensor in the path of the reflected beam, such as at the tower focus 407. Unfortunately, this is not feasible because no practical sensor could withstand the extreme temperatures or the UV dosage that result from highly concentrated sunlight. This poses a significant technical challenge of how to sense and correct the aim of a beam if the beam cannot be safely sensed.
Other schemes are possible, albeit less desirable. For example, one prior art system (http://www.heliostatus/howitworks.htm) discloses a sensor that controls reflected sunlight vector 417 to be aligned with a third vector, the axis of a sensor near the heliostat. During installation of the system, the sensor is aligned with the line of sight vector 419. The accuracy of the system is thus dependent on the accuracy of this alignment, and on the alignment remaining unchanged. In large CSP systems, however, this may be insufficient for several reasons; for example, the tower 405 may sway in the wind or experience thermal expansion or contraction. Cost may also be an issue, since each heliostat requires a separate sensor, and since each sensor must be individually aligned to the tower.
A second type of “closed loop” heliostat system that is common in the prior art is a system that senses the orientation of the heliostat axes with respect to the heliostat base. The control system then provides corrections to any detected errors in the orientation of these axes. This type of system mitigates errors in the gear train of the heliostat, but it does not sense the reflected sunlight vector 417 at all. This system is susceptible to any unseen errors in this vector, and it is blind to any errors in the alignment of reflected sunlight vector 417 to line of sight 419. This system thus likewise may be sensitive to motions of the tower and long-term drifts. Practical systems tend to include elaborate calibration schemes to deal with these issues. Cost also is impacted, since encoders are needed for each axis of each heliostat.
Applicants' co-pending application PCT/US12/29106, filed Mar. 14, 2012, and titled OPTICAL PROXY FOR SENSING AND POINTING OF LIGHT SOURCES discloses closed loop pointing systems that use one or more optical proxies to distribute and/or modify one or more properties of light such as intensity characteristics, helping to provide a signal that can be used to sense the direction of light from a light redirecting element. See also Applicant's co-pending PCT application PCT/US12/29110, filed Mar. 14, 2012, and titled APPARATUS AND METHOD FOR POINTING LIGHT SOURCES. Each of the PCT applications PCT/US12/29110 and PCT/US12/29106 is fully incorporated herein by reference in its respective entirety.
Under some conditions, it can be difficult to assess intensity characteristics, however. Consequently, there remains a strong need for additional techniques that would allow closed loop control of heliostat systems to be more feasible, such as using other types of feedback information to point reflected sunlight vector 417 to target 407 along line of sight 419.
The present invention relates to apparatus and methods to provide a closed loop pointing system for the purpose of redirecting light from a source onto a target. Whereas the principles of the invention disclosed herein are presented in the context of concentrating solar power, the apparatus and methods are generally applicable to any pointing system in which light is redirected onto one or more fixed and/or moving targets.
The present invention appreciates that one useful property of redirected light that can be readily measured with respect to a suitable surface is the position(s) from which the redirected light appears to emanate from the surface when viewed or otherwise sensed from particular point(s) of observation. Consequently, such an observed or otherwise sensed point of emanation appears as a position of a light spot on the surface. The observed position of the light spot(s) on the surface is thus a characteristic of the redirected light.
As such a surface articulates relative to the light source (which is the sun in the case of a heliostat system), and when viewed from the same point(s) of observation, the observed position of the light spot(s) on the surface may correspondingly move, in a way that is related to the shape of the surface. The present invention appreciates, therefore, that the observed position of a light spot on the surface can be used to determine how the surface is articulated, i.e., aimed, relative to the light source and/or one or more targets. In the case of a heliostat system, the target often is a receiver on a tower onto which redirected sunlight is concentrated from a heliostat field.
The present invention further appreciates that such a surface can be used as an optical proxy device associated with one or more light redirecting elements, such that position of the light spot(s) on the proxy device as sensed from at least one viewpoint correlates to the aim of the light redirecting element(s) associated with the optical proxy device.
This allows the position of light spot(s) on proxy devices to be used in feedback control systems to accurately determine and control the aim of light redirecting elements associated with the proxy devices. The system allows dynamic, real-time control, so that the aim of heliostats can be adjusted as needed as the sun moves through the sky as the day progresses. Although it is difficult to sense the redirected sunlight of light redirecting elements directly due to the impracticality of placing a sensor in the path of concentrated sunlight, it is much more practical to sense light information produced by the proxy from more practical point(s) of observation. Then the proxy information is used to aim the light redirecting elements. Consequently, systems, devices and methods of the present invention are described herein that utilize closed loop tracking systems for controlling redirected (e.g., reflected) light to a focal point.
The present invention can be incorporated into a wide range of heliostat systems for concentrating solar power. Exemplary systems include those in which the heliostat reflectors actuate by azimuth/elevation techniques, tip/tilt techniques, combinations of these, and the like.
In one aspect, the present invention relates to a heliostat system, comprising:
In another aspect, the present invention relates to a method of concentrating sunlight, comprising the steps of:
In another aspect, the present invention relates to a method of redirecting sunlight, comprising the steps of:
In another aspect, the present invention relates to a heliostat, comprising:
In another aspect, the present invention relates to a positional optical proxy for use as an indicator of angular positioning of a light redirecting element, the positional optical proxy comprising an optical surface, wherein the optical surface comprises a first surface portion that is sloped in a first direction so that as light impinges on the first surface portion, a visual indication will be created in a position defined by the slope in the first direction as a function of angular position of the proxy with respect to an observing device; and further wherein the optical surface comprises a second surface portion that is sloped in a second direction so as to broadcast redirected light in the second direction as a function of angular position of the proxy with respect to an observing device,
whereby the positional optical proxy can be operatively associated with a light redirecting element and the movements thereof so as to provide angular positional information of the light redirecting element as a result of impingement of the optical proxy by light.
In another aspect, the present invention relates to a light redirecting device and optical proxy device combination for connection with a support structure including a mechanism for providing at least one axis of angular movement, the light redirecting device and optical proxy device combination comprising:
In another aspect, the present invention relates to a method of aligning a light redirecting device as connected to a support structure including a mechanism for providing at least one axis of angular movement, and wherein the light redirecting element comprises a light reflecting surface for directionally reflecting light based upon an angular position of the light redirecting device, the method including the steps of:
Embodiments described herein are exemplary and do not represent all possible embodiments of the principles taught by the present invention. In particular, embodiments of the present invention have direct application in the field of concentrating solar power, particularly concentrating solar power including the use of heliostats to redirect sunlight onto a fixed focus in which concentrated sunlight may be converted into other forms of energy such as heat or electrical energy. Nevertheless, the apparatus and methods described herein can be applied and adapted by those skilled in the art for use in alternative applications in which light from a source must be redirected onto one or more targets, particularly light from a source that is not stationary.
An exemplary CSP system can include an array of heliostats that redirect and concentrate sunlight onto a focus area of a tower. An imaging subsystem comprising imaging detectors, such as cameras, can be mounted to the tower to detect positional properties of reflected light from one or more optical proxy elements as described below. The aim of the reflected light correlates to the position of light spot(s) on the proxy elements. Therefore, a control system (not shown) uses the detected light positional property information from the optical proxy in a closed loop control system to articulate and thereby aim redirected sunlight from the heliostats onto a focus area. The control system desirably comprises one or more computational devices (not shown) coupled electronically to the imaging subsystem and the heliostats. The control system can include software to process positional property information such as is acquired by an imaging subsystem in order to effect articulation of one or more of the plurality of heliostats for the purpose of controllably redirecting sunlight onto the system focus area.
Within a CSP system utilizing aspects of the present invention, each heliostat preferably comprises at least one optical proxy device, along with at least one light redirecting element in the form of a reflecting element such as a mirror, and a support structure including pivot mechanisms. An optical proxy and its associated reflecting element(s) form an assembly that can be articulated so that the assembly can track the sun and aim redirected sunlight onto a focus area, such as provided by a target (e.g., a receiver) on a tower. An optical proxy is preferably coupled to a reflecting element so that optical information that is produced from the optical proxy can be used to determine the angle of light reflected by the reflecting element. This allows the reflecting element to be controllably aimed via an aiming strategy that includes closed loop control techniques optionally in combination with other control strategies, e.g, open loop control and/or feedforward techniques. In particular, an imaging subsystem that may comprise one or more cameras is provided to detect optical information, such as positional properties of light that are produced by an optical proxy.
A first aspect in accordance with the present invention is illustrated in
The proxy 1 shown in
Thus, although all three cameras are viewing reflections of the same light source, the x position of the reflection of that light source appears to move depending on where the camera is located. The locations of points 9, 15, and 21 also would be different if the light source (not shown) were to move.
As such, it is apparent that the tilt of positional proxy 1 is encoded by the position of the spot on the proxy, starting with point 21 representing zero tilt, through point 9 representing tilt by angle 39.
As above, it is noted that the limited optical proxy 1, as discussed above, is functional as a positional optical proxy device that is limited because, while it is sensitive to tilt in one direction, it has a narrow angle of operation in an orthogonal tilt direction. To provide an optical proxy having a greater range of visibility from more viewing angles, an optical positional proxy of the present invention is preferably provided that has a non-flat structure in two dimensions, e.g. a concaove or convex bowl shape or other surface shapes as described below, so as to cast light more broadly into three dimensions. For example, such a proxy may broadcast reflected light outward in a cone, and so that the position of reflected light detected on the proxy correlates to the aim of the corresponding reflector in three dimensions.
One exemplary reflector 43 according to this principle is shown in section view in
Using this information, a control system reading images from sensing camera 65 can determine the angle of chief ray 67 by observing the apparent position (e.g. position 73 or position 79) from which its observed proxy ray emanates and can use this information to control the pointing of mirror 69 to direct chief ray 67 to a desired target.
From the point of view of sensing camera 65, the camera 65 sees a spot on the optical proxy 81 whose position moves around deterministically as light redirecting element 69 articulates. Thus, the tip and tilt angles of light redirecting element 69 are encoded as some combination of the x and y positions of the spot as viewed by the camera 65 as such spot is viewed on the surface of the positional proxy 81 as the proxy itself articulates together with the surface of light directing element 69 to which it is affixed. This is shown in
In this regard, it is contemplated that the grooves need not be circular, but may be elliptical or any other convenient shape that covers two dimensions.
One particularly preferred shape for a positional proxy reflector and its grooves is the shape of a Fresnel-ized parabola. A parabolic surface has the property that its slope is proportional to the distance from the base of the parabola. Since the angle of reflection of the reflected beam is twice the inverse tangent of the slope of the surface, and since tan(θ)≈θ for small angles, a Fresnelized parabola encodes the angle to the chief ray of the redirected beam as an approximately linear function of the angle.
In some embodiments, a transmissive optical proxy may be preferred. A Fresnel lens is an example of an optical proxy which, when used in a transmissive mode, will function similarly to the Fresnel-ized reflector in reflective mode. By way of example, a transmissive Fresnel lens may be used as a proxy with a light projection device, such as a theater spotlight. While the main transmitted beam will illuminate a target, such as an object on a stage, a proxy beam refracted from the transmissive Fresnel lens proxy can be detected by a sensing camera away from the stage. A seen by the sensing camera, a proxy spot will appear to move around on the surface of the Fresnel lens as the spotlight is articulated.
Embodiments disclosed thus far have illustrated an optical proxy that is attached directly to its associated light redirecting element. However, it is further contemplated that alternative embodiments may place the proxy elsewhere, such as attached to the support frame for the light redirecting element, such as the underlying support structure of a heliostat. Further, the proxies thus far disclosed have generally been shown mounted parallel to the surface of the light redirecting element, but they may be mounted at any useful angle. Any effective mounting point and angle may be used such that the proxy articulates together with the light redirecting element. In fact, since the sensing camera is generally offset from the target, some amount of static tilt in the proxy is often preferred. This may be provided by mounting the proxy at a tilt, or by adding angle to a Fresnel-ized proxy's individual facets, or by any effective technique.
In some embodiments, the proxy need not even be rigidly attached to the light redirecting element or its support framework. The invention teaches that the proxy may be attached using any effective attachment or mechanism, as long as the angle of the proxy maintains a deterministic relationship with the angle of the light redirecting element, so that a sensing and control system sensing the angle of the proxy may readily compute the angle of the redirected light beam.
It is further contemplated that alternative embodiments of a positional optical proxy need not include Fresnel-ized surfaces. For example,
While proxies 81 and 85 illustrate a concave mirror shape, a convex shape is equally useful, performing equivalently to a concave shape, but with opposite sign.
Embodiments presented above comprise a generally monotonically increasing surface angle with distance from the center, which leads to a generally monotonic encoding of reflected chief ray angle as position of the reflected proxy beam. However, while monotonic encodings tend to be preferred, any effective function may be used. All that is required is that the mapping of a chief reflected ray angle to a proxy spot position be deterministic.
It is also contemplated that other embodiments for a positional proxy device may encode a reflected chief ray angle as multiple light spots, each with its own position as a function of the reflected chief ray angle. Further embodiments may provide reflections of different shapes other than simple spots.
Nonlinear encodings of angles are preferred in many cases. By way of example, in
Preferred embodiments, then, may choose to encode fewer than 5 or 10 degrees of angle, helping to provide higher resolution over those limited ranges. However, such an optical proxy may be of limited utility when the light redirecting element is significantly mispointed.
Some embodiments of the present invention may also provide an auxiliary low-accuracy pointing capability over wide angles, to complement a high-accuracy pointing capability over narrow angles. For example, some preferred embodiments can use a low-accuracy open-loop pointing system to point the light redirecting element to within 5 or 10 degrees of the desired target vector, at which point an optical proxy can begin to provide a useful signal for higher resolution, closed loop control.
In other embodiments, an optical proxy can desirably encode a larger range of angles, for example, as many as ±45 degrees, or even ±90 degrees. However, it is appreciated that when normal operations are within 5 to 10 degrees of center, it may not be necessary to provide for particularly accurate angle encoding for larger angles. In this regard, it is contemplated that higher resolution of control can be done for fine adjustment within a limited critical range while a lower resolution control can be utilized for gross adjustment.
Some preferred embodiments, therefore, provide a non-linear encoding of position vs. reflected chief ray angle.
Embodiments described and suggested thus far have been nominally symmetric. However, asymmetric proxies may be preferred in many cases. For example, when the sensing camera 65 is mounted below target 63 as shown in
Other positional proxy devices may vary the resolution of the encoding continuously rather than stepwise, providing increasing resolution in regions closer to the expected operating point. Other embodiments with any other desired resolution properties may be used as well. Just as the encoding of proxy spot position vs. reflected ray angle need not be monotonic or linear, the variation in resolution over the operating range need not be monotonic or linear. Likewise, neither the encoding nor the resolution variation need even provide complete coverage of their respective spaces.
In some modes of practice, an optical proxy may be provided as a plurality of distinct components. For example, a proxy element that encodes a region from −12 degrees to +12 degrees could be provided by one component that encodes −12 degrees to 0 degrees, and another that encodes 0 degrees to 12 degrees. In some embodiments, the components may provide overlapping ranges. For example, a proxy element could be provided with one component that encodes −12 degrees to +2 degrees, and another that encodes −1 degrees to 12 degrees.
One particularly useful application of this principle is in providing proxies with symmetric responses. That is, a proxy that encodes −12 degrees to +12 degrees can be comprised of two identical components which each encode 0 to 12 degrees. By placing the components in opposite orientations, one can encode 0 to 12 degrees, while the other encodes −12 degrees to 0 degrees. Likewise, proxies that encode low and high resolution ranges can be split into low and high resolution components. This invention teaches that any convenient deconstruction into components may be used.
Substantially circular Fresnel-ized structures are but one approach to producing a substantially flat optical proxy according to the present invention. Any sort of faceted surface may be used that produces a desired mapping of reflected ray angle to proxy spot position.
By way of example, whereas the surfaces described and suggested above have been organized according to a radial layout, other embodiments may use a more grid-like arrangement of facets. An optical proxy 103 with a grid-like layout is shown in
In the embodiments described above, facets have generally been described as segments of a curved surface, such a paraboloid. That is, although the segments may appear approximately flat, they each implement a small amount of curvature as appropriate for the region of the curve that they implement.
However, other preferred embodiments may implement segments that are actually flat. The present invention appreciates that, when used with systems that redirect the sun, the required precision of an optical proxy is some fraction of the sun's angular diameter. By way of example, if the sun's diameter is 0.55 degrees, a useful accuracy for the optical proxy may be in a range of 0.01 degrees to 0.1 degrees. With this desired level of accuracy, it may be acceptable to quantize the slopes of the facets of the optical proxy to a corresponding level. Therefore, some optical proxies may provide a series of flat facets, wherein each facet's slope matches the ideal slope to within the desired accuracy, such as within 0.01 degrees.
Such an embodiment is shown in
The embodiments presented so far have been substantially two-dimensional, for encoding pointing offset with equal precision in both tip and tilt. Other preferred embodiments may be significantly asymmetric, providing, for example, higher resolution and/or a broad range in one direction, while providing lower resolution and/or a narrower range in the other direction.
Further embodiments may have a structure that is entirely one-dimensional in some instances; while such a one-dimensional embodiment tends to result in a limited optical proxy, it may be able to function as an optical proxy when used with a sufficiently broad light source. For example, if the light source is a spotlight with a 10-degree cone angle, then a one-dimensional optical proxy according to the present invention will broadcast light broadly into at least a 10-degree cone. Thus, with a sufficiently broad light source, one-dimensional structures may nonetheless be suitable for use as a positional optical proxy.
When used with an auxiliary pointing system with good precision, such a proxy may have utility for sun tracking. For example, with a solar disk diameter of 0.55 degrees, the proxy will cast light over a 0.55 degree angle in its non-encoding direction, labeled as “y” in
In most cases, however, it is desirable to broaden the active range of the proxy by incorporating two-dimensional structures. By way of example,
Note that, in cases where the optical proxy is reflective in nature, the actual surface profile comprises half the angle of the active reflected beam region. By way of example, the ±1.5 degrees of active region in the non-encoding direction will tend to comprise surface angles of ±0.75 degrees in that direction.
Just as in the long, encoding direction, the narrow, non-encoding direction may be non-linear, with the bulk of the proxy area being devoted to angles near the nominal operating angle, but with a smaller area nonetheless devoted to a wider range of angles. The proxy signal from these wider angles will tend to be weaker, but this tends to be acceptable since precision is often not required far from the nominal operating point.
Another preferred optical proxy according to this principle is shown in
Further embodiments of substantially one-dimensional optical proxy structures are possible in addition to the proxy of
It is also contemplated to extend the range of such a proxy so that it distributes light broadly into three dimensions, thus creating a non-limited, fully functional optical proxy according to the present invention. One preferred method for this is to provide multiple parallel rows of twisted facets, with a net left-right tilt applied to successive rows, as shown in
Generally rectangular optical proxies of the types shown in
However, since the “Fresnel bowl” proxy of
When two proxies are placed close together according to this principle, a sensing camera 65 (see
A second consideration in the placement of optical proxies is blurring of the image. Blurring can cause the images of proxies that are nominally separated by one or more pixels to nonetheless merge into one another. Blurring may be caused by the optical system associated with the sensing camera (for example, by being out of focus, or by providing a lens with insufficient resolution to resolve individual pixels), by atmospheric turbulence, fog, or other physical phenomena. Many preferred embodiments therefore provide sufficient space between the proxies so that the proxy images, including expected blurring, are separated by at least one pixel.
However, some embodiments may comprise a placement of two proxies even closer together than one pixel. This would lead to a situation where there are two proxy spots coming from what appears to be a single proxy.
One approach to dealing with this situation is to shift the zero point of one or both of the proxies, so that in the nominal operating condition, the two spots remain distinct. This is shown in
Further embodiments use the same approach as in
In many other embodiments, multiple sets of optical proxies are provided, and possibly with multiple orientations. By way of example,
In certain situations with an array of reflectors, mirrors can be occasionally shadowed by other mirrors or by other obstructions at a power plant. In such a situation, it may be preferable to have multiple sets of optical proxies in order to help provide at least one unshaded proxy for most of the day.
Optical proxies may be placed on or behind the light redirecting element, or may be attached to a frame supporting the light directing element.
In the case of a reflective proxy, the proxy may provide its own reflective layer, or it may take advantage of the reflective material of the main mirror, by being encapsulated within the mirror coating.
Reflective proxies may be either front or back surface reflectors. Optical proxies suitable for use according to the present invention do not have to exhibit ultra-high reflectivity typically required of solar mirrors themselves, and thus may readily comprise a variety of materials and constructions. For example, lower-efficiency mirrors of the type used in the automotive industry have excellent lifetime properties, at low cost.
In some embodiments, a Fresnel-ized curve can be provided on the front side of the proxy optic, and a reflective coating can be provided also on the front side. This helps to enable the construction of the proxy from materials, such as low-cost plastics, that would otherwise be sensitive to ultraviolet damage.
In other embodiments, a Fresnel-ized curve can be provided on the back side of the proxy optic. Some embodiments can use thin proxies of molded glass. In the case of solar mirrors, these advantageously help to match the coefficient of thermal expansion of the main mirror glass, are tolerant of ultraviolet radiation, and are chemically compatible with the existing mirror manufacturing process, allowing for easy encapsulation within the mirror coating.
In still further embodiments, a Fresnel-ized curve of a proxy can be embossed directly into the front or back surface of the light redirecting element. For solar mirrors, particularly preferred embodiments emboss the proxy shape into the rear of the mirror prior to silvering.
One advantage of preferred proxies according to the current invention is that their encoding of angle into position is largely unaffected by variations of the brightness of the sun, or clouds in the sky, or soiling of the mirror. While these factors may introduce a slight amount of random noise into the measurement, they do not tend to introduce much systematic bias, and a centroiding process used to measure the position of the proxy spot is intrinsically high in precision, with sub-pixel accuracy readily achievable. Centroiding processes themselves are well understood for the purpose of determining an accurate center of a spherical spot, for example, as well as with other shapes. However, a sub-pixel positional reference can also be desirable in order to take full advantage of an accurate centroid measurement.
That is, referring back to
In one embodiment, marks can be provided alongside the proxy, just like a ruler, as shown in
In practice, it is likely not necessary to provide so many marks. If the structure of the proxy is known, one only need know the endpoints of the “ruler”.
One preferred embodiment uses small bright spots to provide reference marks for the optical proxy “ruler”, as shown in
In some embodiments, the positional reference indicators may be actual light sources, like LED's. In preferred embodiments, positional references can be small narrow-angle optical diffusers. Diffuser indicators of this type are illuminated by the light source (e.g. the sun) and tend to become bright as the light redirecting element approaches its nominal operating angle. At angles far from nominal, the positional reference diffusers may be dim or even not visible, but this typically would not be important since precision is frequently not required at those angles. But as the light redirecting element approaches nominal, the spots glow brightly and provide sharp positional references that can be centroided with high accuracy.
By way of another example, an optical proxy can be provided with a high precision region of ±2 degrees. This is the region over which very high performance may be desirable from such a positional proxy. By providing reference diffusers with a Gaussian intensity profile with a Full Width Half Max of 4 degrees, a very bright and clear reference mark will be created when operating in this high precision region.
Another kind of reference mark that is also contemplated is a retroreflector. In this case, a retroreflective material (often a film or sticker) can be placed on the light redirecting element and illuminated by an active source placed near the sensing camera 65.
Other types of indicator marks are also possible, including dark marks, or any other effective indicator.
Preferred embodiments of reference marks may have one or more advantageous structures and properties. For example, it may be desirable to have a reference mark whose intensity is relatively constant across a range of viewing angles, but then is much less or even zero outside that range. By virtue of having less intensity or even zero intensity outside that range of activity, the mark would distribute light mainly only within the defined range of activity. This helps to make the reference mark as bright as possible when viewed within the range of activity.
One embodiment of a reference that has this property has a uniform distribution of surface slopes over a range, corresponding to the angles over which the light is to be distributed, according the formula
m=tan(θ/2)
where m is the slope of the reflecting surface with respect to the associated light reflecting element, and θ is the angle of the reflected light at normal incidence relative to the light reflecting element. One surface that has a uniform distribution of slopes over a range is one in which the slope changes continuously in a linear fashion according to the expression
m(x)=ax
where a is an arbitrary constant. Then, taking note of the fact that the slope m of the surface is equal to the change in the surface height z over the change in translation x, the expression can be written in derivative notation according to the following formula:
Integrating this derivative shows that one surface that implements this property is a parabola:
This is extended to a two-dimensional surface using partial derivatives, giving a surface according to the formula
Finally, given a desire to distribute light only over a range of angles, this equation can be limited according to the following expressions:
This results in a three dimensional surface whose shape comprises a region of an elliptic paraboloid. Such a paraboloid shape can be concave or convex.
A reference reflector including such a paraboloid shape is desirable in many modes of practicing the present invention. Such a reflector has the useful property that it has a uniform distribution of angles over its surface. Also, it has some of the properties of an optical proxy in that the apparent source of a reflection off this surface varies as the angle of incidence of the incoming light varies. While this property is desirable in an optical proxy, it is less desirable in a reference mark whose function is to provide a fixed positional reference. Those skilled in the art refer to this property of a sensing device that provides a systematic measurement error as introducing a “bias” in the measurement it provides.
To help mitigate this bias effect, a plurality of reflector elements each having a convex elliptic paraboloid shape can be arranged in an array such as is schematically shown by the 10×10 array 302 of
This reference mark will produce 100 reflections. The apparent position of the aggregate reflection will be the mean location of those reflections. As the angle of the incident light changes, the motion of the 100 spots will be 1/10 of what it would be for the single-celled reference mark, reducing the bias by a factor of 10. A surface comprising a plurality of these elements 304 can thus help to provide a reference mark whose aggregate reflection has less positional variation than a mark of the same cumulative area formed from a single element.
Nonetheless, both kinds of reference marks may be useful embodiments. On the one hand, the many-celled embodiment tends to provide less positional variation. On the other hand, the single-celled embodiment would tend to produce a brighter focused spot, which may help an observer to be able to more readily distinguish the spot from the background.
A further variation on the waffle surface can reduce the bias effect even more, virtually eliminating it in principle. First, the present invention teaches that, in addition to a waffle design comprising a plurality of convex reflecting elements, an embodiment that instead provides an array comprising a plurality of concave reflecting elements would also work. Further, an embodiment providing a mix of convex and concave reflecting cones also would be suitable. Advantageously, the present invention teaches that an embodiment that provides convex and concave cones in substantially equal number will result in substantially zero net positional variation in the centroid of intensity from the reference mark, since the bias introduced by the convex cones tends to be offset by an equal and opposite bias from the concave cones. One particularly preferred embodiment, therefore, provides alternating convex and concave elements in a checkerboard pattern. Such a surface has an advantage that an array comprising only small numbers of cells (as few as four, or even two) could produce a surface with no net variation in centroid position.
For heliostat applications, one particularly preferred embodiment of proxy placement on a reflector 600, including reference marks, is shown in
Reference marks 614 and 616 are provided near the top edge 604. Reference marks 618 and 620 are provided below elements 606 and 608. The layout as shown permits the sharing of reference marks among proxy elements. Reference mark 614 is shared by proxy elements 602 and 606 while mark 616 is shared by proxy elements 602 and 608. Marks 618 and 620 are not shared.
The layout of
Shadowing studies have shown that a narrow strip at the top of the reflector is nearly always visible to the sensing camera at nearly all daylight hours throughout the year. This embodiment thus places a horizontal proxy in this region. Shadowing studies have also shown that, in general, either the left half or right half of the reflector 600 is unshadowed most of the time, although at some extreme angles shadowing occurs. Nonetheless, the general notion of a pair of proxies, one on the left side and one on the right side, is a preferred layout. In a tip-tilt heliostat field, vertical proxies 606 and 608 may sometimes both be shadowed when the reflector 600 is tilted at extreme angles, but studies have shown that little energy production tends to occur at these angles, which tend to correspond to very early or very late in the day.
There are further variants on this type of positional optical proxy that take advantage of other optical properties of light to provide alternative or additional encoding. For example, by adding diffraction gratings of varying line spacings to the optical proxies, the color of the proxy beam will vary along with its position, providing an additional signal that can be used for any desirable purpose, such as calibration or improved precision.
Likewise, the same effect could be achieved by providing colored facets for a faceted proxy, with the color provided being a function of angle.
Alternatively, color could be used to distinguish between proxies that could otherwise be confused with one another. For example, in the case of closely spaced proxies as shown in
Another form of proxy provides facets at angles such that the proxy appears to flash on and off as it articulates, thus forming a digital optical encoder. By way of example, a proxy with facets aimed to reflect light at 0 degrees, 1 degree, 2 degrees, and so on, would flash on and off approximately every half degree when used in a solar application. When paired with a second proxy with reflecting facets at 0.5, 1.5, 2.5 degrees and so on, a quadrature encoder may be formed, and it becomes possible to make rather high precision angle measurements using standard quadrature techniques.
Other digital encoding techniques are also possible, including arbitrary schemes such as bar codes and the like.
Because optical proxies may be attached to heliostats that move in some modes of practice, the proxies present different apparent shapes to an observer as the heliostats articulate. For example, when a heliostat is lying nearly on its back, optical proxies mounted vertically on the heliostat would appear to be shorter than they actually are. Due to this foreshortening effect, the vertical proxies appear to be significantly shorter than the horizontal proxy(ies) on the reflector. Given a proxy observing system with a certain resolving power, this foreshortening will reduce its ability to determine the vertical angle of the heliostat in this scenario. In some applications, this can be well tolerated. Foreshortening studies indicate that severe foreshortening is uncommon in normal use. Studies further indicate that when foreshortening is present, it affects the vertical direction much more than the horizontal.
In other applications, though, some mitigation of the foreshortening effect is desirable, especially for vertical proxies. One embodiment of a heliostat 500 that deals with this effect is shown in
Proxy element 508 as shown is so long that its apparent length when foreshortened may be even longer than the un-foreshortened horizontal proxy 504. This degree of length is not necessary in many systems, but is shown to help illustrate the range of embodiments that are possible. This extra-long proxy 508 thus can help provide a degree of vertical resolution that is comparable to the resolution provided by the horizontal proxy 504, in spite of foreshortening. The extra-long proxy 508 has these two properties that are different from vertical proxies 506. Proxy 508 is in the center of the mirror 502, and it extends into the lower half of the mirror 502. In other embodiments, vertical proxies were not placed in this portion of the mirror, because the lower half of the mirror is frequently not visible to the proxy camera, since its view is blocked by other heliostats. Also, the center of the mirror is frequently shadowed.
However, detailed study of the foreshortening situation reveals that, at times when vertical foreshortening occurs, the whole of the mirror tends to become visible to the proxy camera, so the bottom half of the mirror becomes available for proxy placement. Also, at times when vertical foreshortening occurs, the center of the mirror tends to not be shadowed, so the center of the mirror becomes an excellent place to put a proxy. Thus, the embodiment shown in
Many other heliostat embodiments are possible that take advantage of the region of mirror that tends to be unshadowed during foreshortening. Any convenient proxy location and shape will work. For example, a horizontal “twisty” type proxy (such as proxy 201 from
Because the sun is so bright, the bright light of the sun competes with the light information produced by optical proxies and reference marks. This can make it difficult in some instances to obtain optical information from the proxies and reference marks. Consequently, the present invention preferably implements narrow-band observation techniques for observing proxy and/or reference mark information in order to make the system more tolerant of variations in background light. For example, filtering techniques can be used to selectively block the background light or other interfering light sources, making the proxies and reference marks easier to see. Because the sky is blue, many preferred embodiments can provide for a red- or infrared-colored filter in front of sensing camera 65, thus serving to reject the background blue sky while passing a strong image of the optical information from the proxies and reference marks.
A wide range of filters can be used. Exemplary filters are those that selectively pass just portion(s) of the optical spectrum, with bandwidths from as narrow as 1 nm to as wide as 200 nm, preferably as narrow as 1 nm to as wide as 100 nm, more preferably as narrow as 1 nm to as wide as 30 nm. The light passed by filters with sufficiently narrow bandwidth can begin to approximate laser light for some purposes, which can have many useful properties. Especially, being nearly monochromatic helps to enable the use of optical elements and techniques that work with monochromatic light.
Preferred embodiments of the present invention for sun-tracking applications provide filters with passbands in the red or near-infrared wavelengths, e.g. with center wavelengths in the region from 600 nm to 1000 nm. By way of example, one particularly useful embodiment of the present invention provides an optical filter in front of a proxy sensing camera with a passband of 1 nm to 100 nm, preferably 10 nm, centered on the 900 nm wavelength, such as the model 20BPF10-900 filter from Newport Corporation. Although the transmission of the narrowband filter is typically low (e.g. 45% for the Newport 20BPF10-900), this is of no concern in a sun-tracking application with an abundance of photons.
The wavelength region from 600 nm to 1000 nm has several desirable properties. First, the sky is substantially dark at these wavelengths, helping the proxy sensing camera to not be confused by the blue sky. Secondly, the wavelengths are detectable by typical silicon camera detectors. This is an advantage because such detectors and cameras tend to be available at low cost.
One advantage of using a narrow-band filter (at any wavelength) is that it is much easier to design an optical system (e.g. a camera lens) to perform well over a narrow wavelength band (e.g. 900 nm±5 nm) than over the entire visible spectrum (400 nm-700 nm). This translates to significantly lower cost. In particular, at very narrow bandwidths, options that are typically only available to laser optics, like Fresnel lenses and zone plates, can deliver images of reasonable quality. Some embodiments of the present invention use Fresnel lenses and/or zone plates in their imaging lenses. This can help to enable a system with lower cost, by reducing the cost of imaging elements in a heliostat system that includes the present invention.
Although red and near infrared wavelengths are preferred, other narrow-band filters (e.g. blue, green, or yellow) still may be useful embodiments in that they still offer the opportunity for simpler or lower cost optics, and the rejection of a portion of the sky background. Also, in non-sun-tracking applications, other wavelengths may be preferred.
It is also noted that sharp edges of the Fresnel-ized optics shown in the figures can be challenging to manufacture with precision. While the present invention is generally highly tolerant to a softening of these features, embodiments that avoid sharp edges may nonetheless be desirable in some cases.
Building on the concepts shown in
A limited one-dimensional proxy according to this principle is shown in
In preferred embodiments of optical proxies, facets tend to be of rather small dimension, such as small as 1 mm or even smaller, often smaller than the size of the image that is formed by the proxy. When light appears to be coming from a certain region of a proxy 235—such as the region 243 indicated by the dotted line—it may tend to span multiple facets, and it may be impossible to tell exactly which facet it is coming from.
As such, light coming from region 243 could be coming either from some of the facets 237 or from some of the facets 239; thus, position 243 encodes two possible positions of the light source, one, corresponding to facets 239, is to the far right, while the other, corresponding to facets 237, is slightly to the left.
Referring back to the preferred optical proxy of
The present invention teaches, therefore, that it may be preferred to randomize the order of the facets in the y direction. Further, following the teachings associated with the discussion of
In the y direction, facets 247, 249, and 251 have regions that are nominally flat, helping the proxy to produce a signal at a nominal zero y tilt.
Likewise, facets 247, 253, 255, 257, and 259 all can have the same nominal x tilt, providing the desired encoding of position vs. angle at that point on the proxy. However, these facets all may have different y tilts, to provide a wide range of operation over y tilt angles. Although it is not required by the invention, this embodiment provides facets in matched plus/minus pairs. The y slopes of facets 253 and 255 have a same magnitude but opposite sign. Similarly, facets 257 and 259 have slopes of a second magnitude, but again with opposite signs. By collecting together these pairs, sharp edges are avoided in the y direction, and the facets are somewhat “stirred up” in the y direction to help to start to eliminate systematic motions of the beam in the y direction when y tilts occur.
Nonetheless, some systematic motion still can occur with this embodiment, so the present invention teaches that some desirable embodiments instead randomize the order of the facets in the y direction, providing the full range of y tilts that are required, but in a random order, with the random order possibly even also varying as a function of x position, so as to completely “stir up” the facets, resulting in the elimination of systematic motions.
Another arrangement of y tilt angles in shown by proxy 261 in
When taken together, the individual proxies 263, 265, and 267 form an aggregate proxy 261, with a structure that is substantially periodic in the y direction, with edge 279 being substantially identical to edge 269, and so on.
Considering the individual proxies, such as individual proxy 263, as the proxy is tilted in y, the position of the light source appears to move in the y direction, just within the facet itself. For example, when viewed from an x angle such that edge 269 is illuminated, reflection from facet 271 will tend to move back and forth along edge 269 as the individual proxy is tilted in y. However, if the size of the individual proxy in the y direction is small, this physical motion is also small. In many preferred embodiments, this motion is actually imperceptible, being much less than a pixel as seen by sensing camera 65.
Further, when a spot from individual proxy 263 is combined with a spot from individual proxies 265, 267, and so on, the resulting spots will appear to be a line (except under extreme magnification). So the net effect of the aggregate proxy is to reflect a vertical line whose x position moves as the proxy tilts in x (i.e. about the y axis).
While it is not a significant concern, it is nonetheless desirable if possible to reduce the number of sharp corners in the design. The present invention teaches that the sharp corners between facets in the y direction can be eliminated by alternating between convex and concave facets in the y direction, as show in
In fact, while the figure shows 283, 285, and 287 as individual facets for clarity, there is no separation between them, and they really form just one large “superfacet” that has a wavy surface in the y direction. Regarding this convex/concave alternation in the y direction, the present invention teaches that the bias mitigation teachings associated with the waffle reference marks, discussed above, apply equally to a proxy of the type shown in
All patents, patent applications, and publications cited herein are incorporated by reference as if individually incorporated. Unless otherwise indicated, all parts and percentages are by weight and all molecular weights are number average molecular weights. The foregoing detailed description has been given for clarity of understanding only. No unnecessary limitations are to be understood therefrom. The invention is not limited to the exact details shown and described, for variations obvious to one skilled in the art will be included within the invention defined by the claims.
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