An ic package has a substrate having recesses formed on the side wall thereof, an insulating film for covering an opening of each recess on the side of a principal surface of the substrate, and an ic chip mounted on a mount surface side of the film on the substrate, wherein a conductive portion formed on each recess is used as an external connection terminal for the ic chip. A method of assembling an ic package has the steps of forming a substrate having a plurality of through holes each having an insulating film covering one of the openings of each through hole, mounting one or more ic chips on a principal surface of the substrate on the insulating film side, and electrically connecting the ic chip and the through holes, sealing the substrate with the ic chip mounted thereon with insulating resin, and cut the substrate with the ic chip mounted thereon to expose the side wall of each through hole.
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29. A method of producing an ic package comprising the steps of:
preparing a substrate having formed therein a plurality of through-holes each having a conductive portion therein; mounting an ic chip on a surface of the substrate and electrically connecting the ic chip to the conductive portion in the through-hole; applying to the surface of the substrate a resin for encapsulating the ic chip; arranging a rigid plate member above the ic chip with the resin between the member and the surface of the substrate; curing the resin after the arranging step; and cutting the substrate together with the cured resin.
16. A method of producing an ic package comprising the steps of:
preparing a substrate having formed therein a plurality of through-holes each having a conductive portion therein; mounting an ic chip on a surface of the substrate and electrically connecting the ic chip to the conductive portion in the through-hole; applying to the surface of the substrate a resin for encapsulating the ic chip with the through-hole being closed; arranging a rigid plate member above the ic chip with the resin between the member and the surface of the substrate; curing the resin after the arranging step; and cutting the substrate together with the member and the cured resin at the through-hole.
11. A method of producing an ic package comprising the steps of:
preparing a substrate having formed therein a plurality of through-holes each having a conductive portion therein; mounting a plurality of ic chips spacedly apart from each other on a surface of the substrate and electrically connecting each of the plurality of ic chips to a corresponding one of the conductive portions in the plurality of through-holes; applying to the surface of the substrate a resin for encapsulating the plurality of ic chips; arranging a rigid plate member above the plurality of ic chips with the resin between the member and the surface of the substrate; curing the resin after the arranging step; and cutting the substrate together with the member and the cured resin so as to part the through-hole.
1. A method of producing an ic package comprising the steps of:
preparing a substrate having formed therein a plurality of through-holes each having a conductive portion therein; mounting a plurality of ic chips spacedly apart from each other on a surface of the substrate and electrically connecting each of the plurality of ic chips to a corresponding one of the conductive portions in the plurality of through-holes; applying to the surface of the substrate a resin for encapsulating the plurality of ic chips with the through-holes being closed; arranging a rigid plate member above the plurality of ic chips with the resin between the member and the surface of the substrate; curing the resin after the arranging step; and cutting the substrate together with the member and the cured resin so as to part the through-hole.
25. A method of producing an ic package with an optically active element comprising the steps of:
preparing a substrate having formed therein a plurality of through-holes each having a conductive portion therein; mounting an optically active element on a surface of the substrate and electrically connecting the optically active element to the conductive portion in the through-hole; applying to the surface of the substrate a light-transmissive resin for encapsulating the optically active element; arranging a light-transmissive rigid plate member above the optically active element with the light-transmissive resin between the light-transmissive member and the surface of the substrate; curing the light-transmissive resin after the arranging step; and cutting the substrate together with the light-transmissive member and the cured light-transmissive resin.
6. A method of producing an ic package comprising the steps of:
preparing a substrate having formed therein a plurality of through-holes each having a conductive portion therein; mounting a plurality of ic chips spacedly apart from each other on a surface of the substrate and electrically connecting each of the plurality of ic chips to a corresponding one of the conductive portions in the plurality of through-holes; applying to the surface of the substrate a resin for encapsulating the plurality of ic chips with the through-holes being closed; arranging a rigid plate member above the plurality of ic chips with the resin between the member and the surface of the substrate; curing the resin after the arranging step; and cutting the substrate together with the member and the cured resin to provide a plurality of discrete sections each having one of the plurality of ic chips.
21. A method of producing an ic package with an optically active element comprising the steps of:
preparing a substrate having formed therein a plurality of through-holes each having a conductive portion therein; mounting a plurality of optically active elements spacedly apart from each other on a surface of the substrate and electrically connecting each of the plurality of optically active elements to a corresponding one of the conductive portions in the plurality of through-holes; applying to the surface of the substrate a light-transmissive resin for encapsulating the plurality of optically active elements with the through-holes being closed; arranging a light-transmissive, rigid plate member above the plurality of optically active elements with the light-transmissive resin between the light-transmissive member and the surface of the substrate; curing the light-transmissive resin after the arranging step; and cutting the substrate together with the light-transmissive member and the cured light-transmissive resin so as to part the through-hole.
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1. Field of the Invention
The present invention relates to a package for integrated circuits and to a method of assembly thereof.
2. Related Background Art
In order to assemble an IC chip on a circuit board, the IC chip is first assembled in a resin sealed package using a lead frame such as those shown in
The assembly method for resin sealed packages shown in
First, photosensor IC chips are placed on a lead frame (shown in
In order to package an IC having a photosensor element, a light transmissive member 9 such as shown in
For assembly of the package shown in
These conventional methods are associated with various issues to be resolved. For example, expensive metal molds are required for each type of package. Production of various types of packages requires immense investment in facilities. It takes a long time to complete a sample which requires new metal molds. Leads are likely to be broken depending upon how the package is handled. An additional process for bonding the light permissive member 9 is required and the assembly cost rises.
A package of a lead-less structure has been proposed using a both-side printed circuit board in place of a lead frame (Japanese Patent Laid-open Application No. 2-2150). However, this method uses metal molds like the above methods so that it is associated with similar problems.
It is an object of the present invention to provide an IC package and one assembly method therefor that make it possible to dispense with metal molds, render unnecessary immense investment in facilities even for production of various types of packages, are applicable to mass production with low assembly cost, and make it easy to solder an IC chip to a circuit board.
According to one aspect of the present invention is provided an IC package comprising: a substrate having recesses formed on the side wall thereof; an insulating film for covering an opening of each recess on the side of a principal surface of the substrate; and an IC chip mounted on a mount surface side of the film on the substrate, wherein a conductive portion formed in each recess is used as an external connection terminal for the IC chip.
According to another aspect of the invention is provided a method of assembling an IC package comprising the steps of: forming a substrate having a plurality of through holes each having an insulating film covering one of the openings of each through hole; mounting one or more IC chips on a principal surface of the substrate on the insulating film side, and electrically connecting the IC chip and the through holes; sealing the substrate with the IC chip mounted thereon with insulating resin; and cut the substrate with the IC chip mounted thereon to expose the side wall of each through hole.
According to another aspect of the present invention is provided an IC package comprising: a substrate having recesses formed on the side wall thereof; an insulating film for covering an opening of each recess on the side of a principal surface of the substrate; an IC chip mounted on a mount surface side of the film on the substrate; a resin portion for sealing the IC chip; and a rigid member formed on the resin portion, wherein a conductive portion formed on each recess is used as an external connection terminal for the IC chip.
It is another object of the present invention to provide an IC package comprising: a substrate having recesses on the side wall thereof, the recesses being filled with conductive material; an IC chip mounted on one principal surface of the substrate; a transparent resin portion for sealing the IC chip; and a light transmissive member formed on the transparent region portion, wherein the filled conductive material at the side wall of the substrate is used as an external connection terminal for said photosensor IC chip.
According to another aspect of the present invention is provided a method of assembling an IC package comprising the steps of: forming a substrate having a plurality of through holes each having an insulating film covering one of the through hole openings; mounting one or more IC chips on a principal surface of the substrate on the insulating film side, and electrically connecting the IC chip and the through holes; forming a light transmissive member on a transparent resin portion formed on the substrate having the IC chip mounted thereon; and cutting the substrate with the IC chip mounted thereon to expose the side wall of each through hole.
According to another aspect of the present invention is provided a method of assembling an IC package comprising the steps of: forming a substrate having a plurality of through holes each having conductive material filled in the through hole opening; mounting one or more IC chips on a principal surface of the substrate on the insulating film side, and electrically connecting the IC chip and the through holes; forming a light transmissive member on a transparent resin portion formed on the substrate having the IC chip mounted thereon; and cutting the substrate with the IC chip mounted thereon to expose the conductive material in each through hole.
According to several embodiments of the invention, thus a plurality of through holes in a printed circuit board are used as external connection terminals, instead of using conventional leads. Therefore, metal molds for lead frames are not required for each type of IC chips as in conventional cases.
Since the through hole is covered with an insulating film or filled with conductive material, resin will not flow via the through hole to the back surface of the substrate, and so it is not necessary to prepare metal molds for stopping a flow of resin.
Since the side wall of the through hole cut vertically or the conductive material in the cut through hole is used as an external connection terminal, leads are broken less than is the case with conventional leads.
If transparent resin is used when necessary and a light transmissive member having a high rigidity such as glass is placed on the transparent resin, it becomes possible to prevent damage to the surface of the transparent, resin, and becomes easy to retain optical flatness. An IC package of this invention is preferably used for optical semiconductor elements such as optical sensors, light emitting diodes, and semiconductor lasers.
Since the light permissive member is adhered at the same time as the resin is coated and cured, an increase in the number of processes can be prevented. Furthermore, since an additional margin is not necessary, the outer dimension of the IC package can be made small.
Embodiments of the present invention will be described in detail with reference to the accompanying drawings.
In
The manufacture method of the IC package will be described with reference to
First, a printed circuit board 1 is prepared which is formed with a prescribed circuit pattern 2 as shown in
Next, as shown in
Thereafter, as shown in
Next, as shown in
After the sealing resin 6 is cured through placement in environmental atmosphere, heating, ultraviolet radiation, or the like, the printed circuit board 1 is cut along a line on which through holes are aligned. In this embodiment, the printed circuit board 1 together with the sealing resin 6 is cut along a line 7 shown in
As apparent from the above description, an aspect of the present invention resides in that conventional printed circuit board manufacture processes can be used without a use of metal molds for resin sealing and lead frame manufacture.
A lead-less package of this structure can be soldered to external circuits at the recesses 2a by a usual surface mount method (reflow soldering or the like), so that mounting is easy and not unduly expensive.
If sealing resin is light transmissive epoxy resin such as NT-8000 (product name) manufactured by Nitto Electric Industry Co. Ltd, and if IC chips of photo-active elements are used such as a photosensor, a light emitting diode, then semiconductor optical devices can be manufactured without using metal molds.
As described so far, according to the first embodiment, a plurality of through holes in a printed circuit board can be used as external connection terminals. Therefore, metal molds for lead frames and resin sealing are not required for each type of IC chips as in conventional cases. Accordingly, immense investment in facilities is not necessary even for production of a small number of products of a variety of product types, and even for mass production with low assembly cost.
Since the side walls of the recesses exposed by cutting the printed circuit board along a line of aligned through holes are used as the external connection terminals, the mechanical structure is robust and there is less possibility of breakage.
Next, the second embodiment of the present invention will be described in detail with reference to the accompanying drawing.
In
In
The material of the printed circuit board 1a may be polyimide, glass epoxy resin, or ceramic. In the second and third embodiments, through hole portions 2a are formed at all four sides of the printed circuit board 1a. The through hole portions 2a may be formed at desired positions depending upon the conditions of connections to external circuits. For example, the through hole portions 2a may be formed only in the longer sides of the printed circuit board 1a of a rectangular shape. Through holes not cut may be left in the printed circuit board 1a.
The manufacture method of the IC package will be described with reference to
First, a printed circuit board 1 is prepared which is formed with a prescribed circuit pattern 2 as shown in
Next, all the through holes in the printed circuit board 1 are filled with conductive material 3a as shown in
Thereafter, as shown in
Next, as shown in
As shown in
After the transparent resin 6 is cured through placement in environmental atmosphere, heating, ultraviolet radiation, or the like while the gap between the printed circuit board 1 and light transmissive member 9 is maintained constant by using a jig (not shown) or the like, the printed circuit board 1 is cut along a line on which through holes are aligned. In these embodiments, the printed circuit board 1 together with the sealing resin 6 and light transmissive member 9 is cut along a line 7 such as shown in
As apparent from the above description, an aspect of the present invention resides in that conventional printed circuit board manufacture processes can be used without a use of metal molds for resin sealing and lead frame manufacture.
A lead-less package of this structure can be soldered to external circuits by a usual surface mounting method (reflow soldering or the like), so that mounting is easy and not unduly expensive.
In the above embodiments, BT resin (product name) manufactured by Mitsubishi Gas Chemical Co. Ltd was used for the printed circuit board 1, a photosensitive resist film was used for the insulating film 3b, World Lock No. 801 SE-L and XVL-01L (product names) manufactured by Kyoritsu Chemical Industry Co. Ltd. were used as the transparent resin 6, and a phosphosilicate glass plate was uses as the light transmissive member 9. IC packages excellent in heat resistance of solder and optical performance were able to be manufactured.
If an infrared cut filter made of CM-5000 (product name) manufactured by HOYA CORP. is used in place of the light transmissive member 9, the spectral sensitivity of the photosensor can be adjusted, to form a photosensor with other desired characteristics. If a specific color is to be cut, colored resin or light transmissive member may be used. In the case of an IC not using light, non-light transmissive resin or other materials may be used.
Recesses 2a to be used as external connection terminals are provided at the four sides of a printed circuit board 1a. An IC chip 4 is disposed on a chip mount portion 2c at the upper surface of the board 1a.
Bonding pads of the IC chip 4 and bonding pad areas of a wiring patter are electrically connected by bonding wires 5.
The length of the wiring pattern 2d is made longer so that corrosion can be avoided which is otherwise caused by water entering from the edges of the IC package. In order to dispose a longer wiring pattern in a narrow space, the wiring pattern 2d is deflected at several points as shown in FIG. 23.
Water contents infiltrate such packages along a conductive wiring pattern. Therefore, if the effective length from the external connection terminal 2a to the bonding pad area 2b is elongated, durability of the IC package can be improved.
Reference numeral 3b represents an insulting film, reference numeral 6 represents resin, and reference numeral 9 represents a protective member.
In this embodiment, an optical active element is used as the IC chip 4, transparent resin was selected as the resin 6, and a light transmissive rigid member was selected as the member 9.
For the IC package, particularly an IC package using an optical active element, it is necessary for the thickness (length) from the package surface to the light receiving portion (or light emitting portion) to be relatively neat in order to avoid adverse effects from reflected light (Japanese Patent Laid-open Application No. 63-21878). In this embodiment, the member 9 is adhered to make the thickness from the surface of the member 9 to the light receiving portion 4a thicker.
This IC package can by manufactured by the method illustrated with reference to
If an IC chip with an optical semiconductor device is used, a member may be adhered to the package resin 6, the member 9 may be adhered after each package is cut after curing of the resin, or may be adhered to each cured resin and thereafter each package is cut. Since these methods may lower throughput, as described with
As described so far, according to the invention, a plurality of through holes in a printed circuit board can be used as external connection terminals. Therefore, metal molds for lead frames and resin sealing are not required to be prepared for each type of IC chips as in conventional cases. Accordingly, immense investment in facilities is not necessary even for production of a small number of products of a variety of product types, and even for mass production with low assembly cost.
Since the soldering margin for the light transmissive member is not necessary, the outer dimension of the IC package can be made very small.
Since the side walls of the recesses exposed by cutting the printed circuit board along a line of aligned through holes are used as the external connection terminals, the mechanical structure is robust and there is less possibility of breakage.
Hata, Fumio, Komori, Hisatane, Kosaka, Tadashi
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Aug 26 1996 | KOSAKA, TADASHI | Canon Kabushiki Kaisha | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 008204 | /0012 | |
Aug 26 1996 | KOMORI, HISATANE | Canon Kabushiki Kaisha | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 008204 | /0012 | |
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